CN219310596U - Automatic pressing equipment for welding ring of evaporator - Google Patents

Automatic pressing equipment for welding ring of evaporator Download PDF

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Publication number
CN219310596U
CN219310596U CN202320506907.XU CN202320506907U CN219310596U CN 219310596 U CN219310596 U CN 219310596U CN 202320506907 U CN202320506907 U CN 202320506907U CN 219310596 U CN219310596 U CN 219310596U
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China
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fixed
plate
welding ring
ring
welding
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CN202320506907.XU
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Chinese (zh)
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高占华
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Zhejiang Zhongman Ice Systems Co ltd
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Zhejiang Zhongman Ice Systems Co ltd
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Abstract

The utility model relates to the field of ice cream machines, in particular to an automatic pressing device for an evaporator welding ring, which comprises a top plate, wherein the top plate is connected with a bottom plate through a plurality of support columns, a working table plate is arranged between the top plate and the bottom plate, a pressing fixture is fixed on the working table plate, an air cylinder is fixed on the top surface of the top plate, a telescopic rod of the air cylinder penetrates through the top plate, a pressing die head is fixed at the end part of the telescopic rod, the welding ring and an evaporator assembly are installed through the pressing device, on one hand, the welding ring is well positioned, the inner cylinder of the evaporator assembly is conveniently aligned with the welding ring, the positioning is accurate, the operation is convenient, on the other hand, the evaporator assembly is automatically pressed into the welding ring through the air cylinder and the pressing die head, the welding ring is knocked in by a small hammer without manpower, the installation efficiency and the installation effect are greatly saved, and meanwhile, the potential safety hazard existing in manual installation is eliminated.

Description

Automatic pressing equipment for welding ring of evaporator
Technical Field
The utility model relates to the field of ice cream machines, in particular to automatic pressing equipment for an evaporator welding ring.
Background
In the production process of the ice cream machine, the evaporator assembly of the ice cream machine needs to be provided with a welding ring for welding other parts, the conventional manufacturing method in the prior art is to manually align the outer circle of the inner cylinder of the evaporator assembly with the inner hole of the welding ring, and knock the welding ring in by using a small hammer, so that the following defects exist: 1) Is difficult to adjust when tight fit is encountered; 2) The evaporator assembly and the welding ring cannot be aligned at one time and completely when being aligned manually, so that time is wasted, the working efficiency is reduced, and the installation effect of the evaporator assembly and the welding ring is poor; 3) This way of driving the weld ring in with a small hammer presents a safety hazard and is prone to injury as soon as the operator is careless.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model aims to provide the automatic pressing equipment for the welding ring of the evaporator, which solves the problems existing in the prior art, can efficiently finish the work that the welding ring is pressed into an evaporator assembly through an air cylinder, a pressing die head and a pressing clamp, has accurate positioning, is convenient to operate, improves the working efficiency, and greatly reduces the potential safety hazard.
(II) technical scheme
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic suppression equipment of evaporimeter weld ring, includes the roof, and the roof is connected with the bottom plate through a plurality of support columns, is equipped with the work platen between roof and the bottom plate, is fixed with the suppression anchor clamps on the work platen, is fixed with the cylinder on the top surface of roof, and the telescopic link of cylinder passes the roof, and the end fixing of telescopic link has the suppression die head.
Preferably, the pressing fixture comprises a base fixed at the middle position of the working table plate, a through hole is formed in the center of the base, a fixing ring is fixed on the upper surface of the base, and the inner diameter of the fixing ring is larger than that of the through hole.
Preferably, the cylinder is a double-layer cylinder.
Preferably, the pressing die head is of a square structure, an annular limiting block is fixed at the center of the bottom surface of the pressing die head, and a layer of silica gel ring is fixed on the inner wall surface of the annular limiting block.
Preferably, the upper surface sliding connection of bottom plate has the slide, and the front end of slide is fixed with the baffle, and the upper surface evenly distributed of slide has a plurality of baffles.
Preferably, the sliding plate is provided in an inclined shape with a low front end and a high rear end, and the upper surface of the sliding plate is provided smooth.
Preferably, the left side and the right side of the bottom surface of the sliding plate are respectively fixed with a sliding block, and the bottom plate is provided with a sliding groove matched with the sliding block.
Preferably, the front end face of the bottom plate is rotationally connected with a limit rod.
Preferably, a handle is fixed on the front end surface of the baffle.
Preferably, the four corners of the bottom surface of the top plate are respectively fixed with a support column, and the four corners of the working table plate are fixed on the four support columns.
(III) beneficial effects
1. According to the utility model, the welding ring and the evaporator assembly are mounted through the pressing equipment, so that the welding ring is well positioned, the inner cylinder of the evaporator assembly is conveniently aligned with the welding ring, the positioning is accurate, the operation is convenient, and the evaporator assembly is automatically pressed into the welding ring through the cylinder and the pressing die head, so that a small hammer is not needed to manually knock in the welding ring, the labor is greatly saved, the mounting efficiency and effect are improved, and meanwhile, the potential safety hazard existing in manual mounting is eliminated;
2. according to the utility model, the pressing fixture is formed by the base and the fixed ring, so that the welding ring is just placed on an inner step formed between the base and the fixed ring, on one hand, the welding ring is convenient to place and fix, and the welding ring does not move slightly in the installation process, so that the final pressing effect and efficiency are greatly improved, and meanwhile, the alignment of the subsequent evaporator assembly and the welding ring position is convenient to position;
3. according to the utility model, the situation that the evaporator assembly slides and shifts in the pressing process can be avoided through the arrangement of the annular limiting block, so that the device has good limiting effect; in addition, a layer of silica gel ring is fixed on the inner wall surface of the annular limiting block, wherein the inner diameter of the silica gel ring is slightly smaller than the outer diameter of the top end of the evaporator assembly, so that the upper end of the evaporator assembly can be extruded and inserted into the silica gel ring in the annular limiting block, the evaporator assembly is well fixed, the evaporator assembly is not required to be held by hand or supported by other supporting tools during pressing, the efficiency is very convenient and high, the condition that the evaporator assembly is just aligned with the hole of the welding ring during pressing after being inserted into the silica gel ring is required to be described, the welding ring and the evaporator assembly are not required to be additionally aligned, and the installation efficiency is further improved;
4. according to the utility model, the sliding plate, the baffle plate and the upper surface of the sliding plate are arranged in an inclined shape with the front end low and the rear end high, and the upper surface of the sliding plate is smooth, once the front-most welding ring is taken away, the rear welding ring can integrally slide forwards, so that the front-most welding ring is taken every time the welding ring is taken, on one hand, the welding ring is conveniently taken, on the other hand, the sliding plate does not need to be pulled out too much, and does not occupy too much space, thereby facilitating the operation of operators;
5. according to the utility model, through the arrangement of the limiting rod, the situation that the sliding plate outwards slides out of the bottom plate is avoided, and a good limiting effect is achieved.
Drawings
Fig. 1 is an overall schematic of the present utility model.
Fig. 2 is an overall schematic view of the press jig of the present utility model.
Fig. 3 is an overall schematic view of a press die of the present utility model.
FIG. 4 is a schematic view of the slide, baffle, slider, chute, stop bar and pull handle of the present utility model.
FIG. 5 is a schematic view of a weld ring placement of the present utility model.
FIG. 6 is a schematic representation of the compression of the evaporator and weld ring of the present utility model.
In the figure: 1-top plate, 2-support column, 3-bottom plate, 4-working platen, 5-pressing fixture, 6-cylinder, 7-pressing die head, 8-base, 9-through hole, 10-fixed ring, 11-annular limiting block, 12-slide plate, 13-baffle, 14-baffle, 15-slide block, 16-slide groove, 17-limiting rod, 18-handle, 19-welding ring and 20-evaporator assembly.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to fig. 1 to 6 of the embodiments of the present utility model, and it is obvious that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a technical scheme that: the automatic pressing equipment for the welding ring of the evaporator comprises a top plate 1, wherein the top plate 1 is connected with a bottom plate 3 through a plurality of support columns 2, a working table plate 4 is arranged between the top plate 1 and the bottom plate 3, a pressing clamp 5 is fixed on the working table plate 4, a cylinder 6 is fixed on the top surface of the top plate 1, a telescopic rod of the cylinder 6 penetrates through the top plate 1, a pressing die head 7 is fixed at the end part of the telescopic rod, when the automatic pressing equipment is in operation, a welding ring 19 is firstly placed in the pressing clamp, then an evaporator assembly 20 is installed, the cylinder 6 is connected with a pneumatic device, the cylinder drives the pressing die head 7 to press down, an inner cylinder of the evaporator assembly 20 is pressed into the welding ring 19, the welding ring 19 and the evaporator assembly 20 are installed through the pressing equipment, on one hand, the welding ring 19 is well positioned, the inner cylinder of the evaporator assembly 20 is conveniently aligned with the welding ring 19, the positioning is accurate, the operation is convenient, on the other hand, the automatic pressing of the evaporator assembly 20 into the welding ring 19 through the cylinder 6 and the pressing die head 7 is realized, the manual driving of a small hammer is not needed, the welding ring 19 is greatly saved, the efficiency and the hidden danger caused by manual installation is eliminated; here, it is to be noted that the pressing jig 5 is provided at the center position of the table plate 4, and the pressing die 7 is aligned up and down with the pressing jig 5.
The pressing jig 5 includes a base 8 fixed at the middle position of the work platen 4, a through hole 9 is formed at the center position of the base 8, a fixing ring 10 is fixed on the upper surface of the base 8, the inner diameter of the fixing ring 10 is larger than the diameter of the through hole 9, by this arrangement, the welding ring 19 is just put on an inner step formed between the base 8 and the fixing ring 10, here, it is required to explain that the inner diameter of the fixing ring 10 is equal to the outer diameter of the welding ring 19, so that the welding ring 19 is convenient to put and fix, so that the welding ring 19 does not move a little during the installation, and further the effect and efficiency of final pressing are greatly improved, and meanwhile, the alignment of the subsequent evaporator assembly 20 and the position of the welding ring 19 is also convenient to locate.
The cylinder 6 is a double-layer cylinder, and the cylinder 6 is arranged to be a double-layer cylinder combination, so that the pressure is higher than that of a single cylinder, and the condition of different matching tightness is applicable.
The pressing die head 7 is of a square structure, the annular limiting block 11 is fixed at the center of the bottom surface of the pressing die head, a layer of silica gel ring is fixed on the inner wall surface of the annular limiting block 11, and the situation that the evaporator assembly 20 slides and shifts in the pressing process can be avoided through the arrangement of the annular limiting block 11, so that the pressing die head is well limited; in addition, a layer of silica gel ring is fixed on the inner wall surface of the annular limiting block 11, wherein the inner diameter of the silica gel ring is slightly smaller than the outer diameter of the top end of the evaporator assembly 20, so that the upper end of the evaporator assembly 20 can be extruded and inserted into the silica gel ring in the annular limiting block 11, the evaporator assembly 20 is well fixed, the evaporator assembly 20 is not required to be held by hand or supported by other supporting tools during pressing, the efficiency is very convenient and high, and the problem that the evaporator assembly 20 is just aligned with the hole of the welding ring 19 during pressing after being inserted into the silica gel ring is solved, the welding ring 19 and the evaporator assembly 20 are not required to be additionally aligned, and the installation efficiency is further improved; in addition, in order to make the effect of fixing the evaporator assembly 20 to the inner wall of the silica gel ring better, some silica gel bumps may be provided on the inner wall of the silica gel ring or some irregular grooves may be provided on the inner wall of the silica gel pad, so as to increase the fixing effect between the two.
The upper surface sliding connection of bottom plate 3 has slide 12, the front end of slide 12 is fixed with baffle 13, and the upper surface evenly distributed of slide 12 has a plurality of baffles 14, separate into a plurality of space with bottom plate 3 through baffle 14, every space is used for placing welding ring 19, wherein the external diameter of welding ring 19 is slightly less than the distance between two adjacent baffles 14, with welding ring 19 vertical and just put in the space between adjacent baffles 14 like this, be convenient for collect, also do not occupy the outside space simultaneously, when needs will place welding ring 19, only need draw out slide 12 and take, only need push into slide 12 when not needing, it is very convenient.
The slide plate 12 is arranged to be inclined with the front end low and the rear end high, and the upper surface of the slide plate 12 is arranged to be smooth, through the arrangement, after the forefront welding ring is taken out every time the welding ring 19 is taken out, as the slide plate 12 is arranged to be low in front and high in rear, and the upper surface of the slide plate is arranged to be smooth, once the forefront welding ring 19 is taken out, the rear welding ring 19 can integrally slide forwards, so that the forefront welding ring 19 is taken out every time the welding ring 19 is taken out, on the one hand, the welding ring 19 is conveniently taken out every time the slide plate 12 is not required to be pulled out too much, too much space is not occupied, and the operation by operators is convenient.
The left side and the right side of the bottom surface of the sliding plate 12 are respectively fixed with a sliding block 15, the bottom plate 3 is provided with a sliding groove 16 matched with the sliding blocks 15, and the sliding connection of the sliding plate 12 and the bottom plate 3 is realized through the sliding blocks 15 and the sliding grooves 16.
The limiting rod 17 is rotationally connected to the front end face of the bottom plate 3, and through the arrangement of the limiting rod 17, when the sliding plate 3 works, only the limiting rod 17 is required to be turned beside, when the sliding plate is not working, the limiting rod 17 is rotated to the baffle 13 to block the baffle 13, so that the sliding plate 12 is prevented from sliding out of the bottom plate 3 outwards, and a good limiting effect is achieved.
A handle 18 is fixed on the front end surface of the baffle 13, and the handle 18 is arranged to facilitate the outward pulling of the slide plate 12.
The four corners of the bottom surface of the top plate 1 are respectively fixed with the support columns 2, and the four corners of the working table plate 4 are fixed on the four support columns 2, so that the working table plate 4 is utilized to the maximum.
Working principle: when the welding device is in operation, the welding ring 19 is firstly placed in the pressing fixture 5 and is placed on an inner step formed between the base 8 and the fixing ring 10, wherein the inner diameter of the fixing ring 10 is equal to the outer diameter of the welding ring 19, then the evaporator assembly 20 is installed, so that the evaporator assembly 20 is aligned with the fixing ring 10, the evaporator assembly 20 can be manually aligned by an operator, the upper end of the evaporator assembly 20 can be extruded into a silica gel ring inserted into the annular limiting block 11, a good fixing effect is achieved on the evaporator assembly 20, the evaporator assembly 20 does not need to be held by hand or is supported by using other supporting tools during pressing, the cylinder 6 is started to drive the pressing die head 7 to press down, the inner cylinder of the evaporator assembly 20 is pressed into the welding ring 19, the welding ring 19 and the welding ring 20 are installed through the pressing device, on one hand, the inner cylinder of the evaporator assembly 20 is aligned with the welding ring 19 conveniently, the positioning is accurate, the operation is convenient, on the other hand, the automatic pressing of the evaporator assembly 20 is realized through the cylinder 6 and the pressing die head 7, the large hidden trouble of the welding ring 19 is eliminated, and the manual installation efficiency is not needed to be greatly increased, and the hidden trouble of the welding device is eliminated; wherein the welding ring 19 is collected on the slide plate 12, and the slide plate 12 is provided with a slope shape with a low front end and a high rear end, and the upper surface of the slide plate 12 is provided with a smooth surface, so that the collection and the taking and the placing are convenient, and after the foremost welding ring is taken out each time the welding ring 19 is taken out, as the slide plate 12 is provided with a low front end and a high rear end, and the upper surface of the slide plate is provided with a smooth surface, once the foremost welding ring 19 is taken out, the rear welding ring 19 integrally slides forwards, so that the foremost welding ring 19 is taken out each time the welding ring 19 is taken out, on one hand, the welding ring 19 is conveniently taken out, and on the other hand, the slide plate 12 does not need to be pulled out too much, so that the operation is convenient for operators.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an automatic suppression equipment of evaporimeter weld ring, its characterized in that, includes roof (1), roof (1) are connected with bottom plate (3) through a plurality of support columns (2), roof (1) with be equipped with work platen (4) between bottom plate (3), be fixed with on work platen (4) and press anchor clamps (5), be fixed with cylinder (6) on the top surface of roof (1), the telescopic link of cylinder (6) passes roof (1), just the end fixing of telescopic link has suppression die head (7).
2. An automatic pressing device for welding rings of evaporators according to claim 1, characterized in that the pressing jig (5) comprises a base (8) fixed at the middle position of the work table plate (4), a through hole (9) is formed at the center position of the base (8), a fixing ring (10) is fixed on the upper surface of the base (8), and the inner diameter of the fixing ring (10) is larger than the diameter of the through hole (9).
3. An automatic pressing device for welded rings of evaporators according to claim 1, characterized in that the cylinder (6) is a double-layered cylinder.
4. The automatic pressing device for the welding ring of the evaporator according to claim 1, wherein the pressing die head (7) is of a square structure, an annular limiting block (11) is fixed at the center of the bottom surface of the pressing die head, and a layer of silica gel ring is fixed on the inner wall surface of the annular limiting block (11).
5. An automatic pressing device for welding rings of evaporators according to claim 1, characterized in that the upper surface of the bottom plate (3) is slidably connected with a slide plate (12), the front end of the slide plate (12) is fixedly provided with a baffle plate (13), and a plurality of baffle plates (14) are uniformly distributed on the upper surface of the slide plate (12).
6. An evaporator welding ring automatic pressing apparatus according to claim 5, wherein the slide plate (12) is provided in an inclined shape with a low front end and a high rear end, and an upper surface of the slide plate (12) is provided to be smooth.
7. An automatic pressing device for welding rings of evaporators according to claim 5, wherein the sliding plate (12) is fixed with sliding blocks (15) on the left and right sides of the bottom surface, and the bottom plate (3) is provided with sliding grooves (16) matched with the sliding blocks (15).
8. An automatic pressing device for welding rings of evaporators according to claim 5, characterized in that a limit bar (17) is rotatably connected to the front end surface of the bottom plate (3).
9. An automatic pressing apparatus for welded rings of evaporators according to claim 5, wherein a pull handle (18) is fixed to a front end surface of the baffle plate (13).
10. An automatic pressing device for welding rings of evaporators according to claim 1, wherein the support columns (2) are respectively fixed at four corners of the bottom surface of the top plate (1), and the four corners of the table plate (4) are fixed on the four support columns (2).
CN202320506907.XU 2023-03-16 2023-03-16 Automatic pressing equipment for welding ring of evaporator Active CN219310596U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320506907.XU CN219310596U (en) 2023-03-16 2023-03-16 Automatic pressing equipment for welding ring of evaporator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320506907.XU CN219310596U (en) 2023-03-16 2023-03-16 Automatic pressing equipment for welding ring of evaporator

Publications (1)

Publication Number Publication Date
CN219310596U true CN219310596U (en) 2023-07-07

Family

ID=87028075

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320506907.XU Active CN219310596U (en) 2023-03-16 2023-03-16 Automatic pressing equipment for welding ring of evaporator

Country Status (1)

Country Link
CN (1) CN219310596U (en)

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