Cable drying device
Technical Field
The utility model belongs to the field of cable processing matched equipment, and particularly relates to a cable drying device.
Background
In recent years, a large number of different types of cables are applied to electronic and electric equipment, and meanwhile, the requirements on the cable performance are continuously improved, so that each procedure in the cable processing process is very important, the conventional color is only 11 in the cable design stage, and a middle color or spray ring is adopted by people, and the device is a novel device designed for baking the spray ring wire, and has many defects that the wire quality cannot be checked by stopping a spray ring machine before improvement, the production speed of a machine table is not fast and seriously influenced by the quality efficiency, the wire outlet spray ring is poor, the spray ring is incomplete, the spray ring is not sprayed at intervals, the wire outlet spray ring is difficult to find by operators in the middle of the wire collecting shaft, the poor product is easy to flow out, the quality complaints and the goods returned are caused, and the economic loss is caused;
the existing device has the defects that after the line speed of a spray ring is too high, ink is not sufficiently baked, color ink of the spray ring is easy to wipe and drop, poor appearance such as scraping, color disorder and the like can occur, and productivity is seriously influenced; the shaft is replaced, the machine is stopped, time is wasted, workload of staff is increased, the risk of wire rod baking is increased, and wire rod scrapping is increased; the wire quality cannot be monitored in place because of the inability to detect on line.
The utility model increases the oven length and changes the conventional tubular oven into a tube winding device; a vertical wire storage frame is added, and the wire storage frame is raised to four meters and can be wound for ten times; time is provided for shutdown line replacement and quality inspection; the winding machine is changed from single-shaft winding to double-shaft winding; and when the shaft is replaced, the machine is not required to be stopped, so that the waste of wires is reduced, and the working time is saved.
Disclosure of Invention
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a cable drying device, includes preheating device, oven, wire storage frame and admission machine, the band pulley base is installed to the preheating device bottom, preheating device front and back is opened preheating box inlet wire and preheating box outlet wire, the visual door has been installed to one side that preheating device did not trompil, the oven is opened front and back and is had oven wire hole and oven inlet wire, the oven is located the preheating device top, the wire storage frame is located preheating device with admission machine is middle, the oven includes two around pipe device, contain a plurality of wire winding track on the around pipe device, around pipe device is fixed in the both sides of the inside of oven through the rotary rod that runs through the axle center; the wire storage frame further comprises a first wire storage tube, a second wire storage tube, a fixed steel block and a lifting steel block, wherein the first wire storage tube is fixed on the lifting steel block through a rotating rod penetrating through the axis, the second wire storage tube is fixed on the fixed steel block through a rotating rod penetrating through the axis, the lifting steel block is electrically connected with a lifting control console through a cylinder, the lifting control console is electrically connected to control the rotating rods at the axis positions of the first wire storage tube and the second wire storage tube to rotate, a lifting track is arranged on the surface of the wire storage frame, and the first wire storage tube is driven by the cylinder to slide up and down on the lifting track; the wire winding machine further comprises a first wire winding pipe and a second wire winding pipe, the first wire winding pipe and the second wire winding pipe are fixed on the surface of the wire winding machine through a rotating rod penetrating through the axis, the first wire winding pipe and the second wire winding pipe are located at the same horizontal position, and the wire winding machine further comprises a rotating motor which is electrically connected with the rotating rod of the axis of the first wire winding pipe and the second wire winding pipe.
Preferably, the electric heating device further comprises two wire feeding devices, a heating box body, a preheating box body and a heating control table, wherein the heating control table further comprises a rotating motor and a heating motor, the wire feeding devices are fixed on the surface of the heating control table through rotating rods penetrating through the axes, the heating box body comprises two wire penetrating holes, one wire feeding device is horizontal to the wire inlet hole of the oven, the other wire feeding device is horizontal to the wire outlet hole of the preheating box, the heating box body is positioned between the two wire winding devices, the heating box body is fixed on the inner surface of the oven, the preheating box body is positioned inside the preheating device, the rotating motor is used for controlling the rotating rods on the wire feeding devices to rotate, the heating motor is used for controlling the heating box body and the preheating box body to heat through the electrical connection, and the heating control table is positioned on one side, opposite to the visible door, of the preheating device.
Preferably, the preheating device further comprises an upper wiring pipe and a lower wiring pipe, the diameters of the upper wiring pipe and the lower wiring pipe are equal to the distance between the two threading holes in the preheating box body, the upper wiring pipe and the lower wiring pipe are fixed on the inner surface of one side, close to the heating control console, of the preheating device through rotating rods, the highest point of the upper wiring pipe is horizontal to the position of a wire inlet of the preheating box body, the highest point of the upper wiring pipe is horizontal to the position of a wire outlet of the preheating box body, the upper wiring pipe is located on the upper side of the preheating box body, and the lower wiring pipe is located on the lower side of the preheating box body.
Preferably, the wire winding device further comprises a main wire feeding piece, a first wire feeding piece and a second wire feeding piece, the main wire feeding piece is fixed on the surface of the wire winding machine through a rotating rod penetrating through the axis, the first wire feeding piece and the second wire feeding piece are fixed below two sides of the main wire feeding piece through rotating rods penetrating through the axis, and the main wire feeding piece, the first wire feeding piece and the second wire feeding piece are both located above the first wire winding pipe and the second wire winding pipe.
Preferably, the bottom of the baking box is provided with wheels, and the length of the baking box is not less than four meters.
Preferably, the surfaces of the first wire storage tube and the second wire storage tube comprise at least ten circles of wire storage grooves, and the height of the wire storage frame is not lower than four meters.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, the preheating device is added, the length of the oven is increased, and uneven baking of the cable is prevented when the cable suddenly encounters high temperature; the common tubular oven is changed into a tube winding device, so that more cables can be baked at the same time; the height of the wire storage frame is increased, the winding coil of the wire storage tube is increased to ten circles, more cables can be stored at the same time, and time is provided for stopping wire replacement and checking the quality of the cables; the traditional single-shaft winding is changed into double-shaft winding, so that the machine can continue to work when the shaft is replaced, the time cost is saved, and the wire waste is reduced.
Drawings
Fig. 1 is a perspective view of a baking apparatus according to an embodiment of the present utility model.
Fig. 2 is a perspective view of a wire storage rack according to an embodiment of the present utility model.
Fig. 3 is a perspective view of a wire rewinding machine according to an embodiment of the present utility model.
Fig. 4 is a cross-sectional view of a preheating device according to an embodiment of the present utility model.
Fig. 5 is a cross-sectional view of a toaster according to an embodiment of the present utility model.
Fig. 6 is a cable processing sequence connection diagram of an embodiment of the present utility model.
In the figure, the preheating device 1, the baking oven 2, the wire storage rack 3, the wire collecting machine 4, the heating control console 5, the lifting control console 6, the wire feeding device 7, the preheating box body 8, the heating box body 9, the upper wire receiving pipe 10, the lower wire receiving pipe 11, the preheating box wire inlet 12, the preheating box wire outlet 13, the winding pipe device 15, the baking oven wire outlet hole 16, the baking oven wire inlet hole 17, the main wire feeding piece 18, the first wire feeding piece 19, the second wire feeding piece 20, the first wire receiving pipe 21, the second wire receiving pipe 22, the lifting track 23, the first wire storage pipe 24, the lifting steel block 25, the fixed steel block 26, the visual door 27.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, a cable drying device comprises a preheating device 1, a baking box 2, a wire storage rack 3 and a wire collecting machine 4, wherein a belt wheel base is arranged at the bottom of the preheating device 1, a preheating box wire inlet 12 and a preheating box wire outlet 13 are arranged at the front and back of the preheating device 1, a visual door 26 is arranged at one side of the preheating device 1, which is not provided with holes, a baking box wire outlet 15 and a baking box wire inlet 16 are arranged at the front and back of the baking box 2, the baking box 2 is positioned above the preheating device 1, the wire storage rack 3 is positioned between the preheating device 1 and the wire collecting machine 4, the baking box 2 comprises two pipe winding devices 14, a plurality of wire winding tracks are arranged on the pipe winding devices 14, and the pipe winding devices 14 are fixed at two sides of the interior of the baking box 2 through rotating rods penetrating through axes; the wire storage frame further comprises a first wire storage tube 23, a second wire storage tube 27, a fixed steel block 25 and a lifting steel block 24, wherein the first wire storage tube 23 is fixed on the lifting steel block 24 through a rotating rod penetrating through the axis, the second wire storage tube 27 is fixed on the fixed steel block 25 through a rotating rod penetrating through the axis, the lifting steel block 24 is electrically connected with a lifting control console 6 through a cylinder, the lifting control console 6 is electrically connected to control the rotating rods at the axis positions of the first wire storage tube 23 and the second wire storage tube 27 to rotate, a lifting rail 22 is arranged on the surface of the wire storage frame 3, and the first wire storage tube 23 is driven by the cylinder to slide up and down on the lifting rail 22; the wire winding machine 4 further comprises a first wire winding pipe 20 and a second wire winding pipe 21, the first wire winding pipe 20 and the second wire winding pipe 21 are fixed on the surface of the wire winding machine 4 through rotating rods penetrating through the axis positions, the first wire winding pipe 20 and the second wire winding pipe 21 are positioned at the same horizontal position, and the wire winding machine 4 further comprises a rotating motor which is electrically connected with the rotating rods of the axes of the first wire winding pipe 20 and the second wire winding pipe 21; the preheating device 1 selects a GYR high-frequency preheater, and the cable is prevented from suddenly entering the baking box to have overlarge temperature difference through preheating of the preheating device 1, so that the cable is prevented from being damaged, materials are protected, and the breakage rate is reduced; the motor controls the first wire storage tube 23 to move up and down, so that the distance between the first wire storage tube 23 and the second wire storage tube 27 can be adjusted, and the wires can be displayed more in the inspection process, so that the situation of the wires can be observed conveniently at any time; the double-shaft wire winding can not stop working when the wire winding pipe is replaced, so that the working efficiency is greatly improved, and the time cost is reduced.
The preheating device comprises a preheating device 1, a preheating box body 7, a preheating box body 9, a preheating control console 5, a rotating motor and a heating motor, wherein the heating control console 5 is internally provided with the rotating motor and the heating motor, the wire feeding device 7 is fixed on the surface of the heating control console 5 through a rotating rod penetrating through an axle center, the preheating box body 8 comprises two threading holes penetrating through the upper part and the lower part, one wire feeding device 7 is horizontal to the oven wire feeding hole, the other wire feeding device 7 is horizontal to the preheating box wire outlet 13, the heating box body 9 is positioned between two winding devices 14, the heating box body 9 is fixed on the inner surface of the baking box 2, the preheating box body 8 is positioned in the preheating device 1, the rotating motor is used for controlling the rotating rod on the wire feeding device 7 to rotate through electric connection, the heating motor is used for controlling the heating box body 9 and the preheating box body 8 to heat, and the heating control console 5 is positioned on one side of the preheating device 1 opposite to a visible door 26; through the heating of heating control cabinet 5, can control the temperature of heating box 9 and preheating box 8, better protection cable, heating box 9 installs in two around pipe device 14 middles, can better all-round toast the cable for the speed of cable stoving, save time.
The preheating device 1 further comprises an upper wiring pipe 10 and a lower wiring pipe 11, the diameters of the upper wiring pipe 10 and the lower wiring pipe 11 are equal to the distance between two threading holes in the preheating box body 8, the upper wiring pipe 10 and the lower wiring pipe 11 are fixed on the inner surface of one side of the preheating device 1, which is close to the heating control console 5, through a rotating rod, the highest point of the upper wiring pipe 10 is horizontal to the position of a preheating box wire inlet 12, the highest point of the upper wiring pipe 10 is horizontal to the position of a preheating box wire outlet 13, the upper wiring pipe 10 is positioned on the upper side of the preheating box body 8, and the lower wiring pipe 11 is positioned on the lower side of the preheating box body 8; the wiring pipes are arranged on the upper side and the lower side of the preheating box body 8, so that cables can be preheated in all directions, the cables are prevented from entering the high-temperature baking box 2 to be baked unevenly, material loss is effectively reduced, quality of finished products is improved, and breakage rate is reduced.
The wire collecting device further comprises a main wire feeding piece 17, a first wire feeding piece 18 and a second wire feeding piece 19, wherein the main wire feeding piece 17 is fixed on the surface of the wire collecting machine 4 through a rotating rod penetrating through the axis, the first wire feeding piece 18 and the second wire feeding piece 19 are fixed below two sides of the main wire feeding piece 17 through rotating rods penetrating through the axis, and the main wire feeding piece 17, the first wire feeding piece 18 and the second wire feeding piece 19 are all positioned above the first wire collecting tube 20 and the second wire collecting tube 21; when the winding tube needs to be replaced, the cable is directly connected into the single winding tube, and the other winding tube can be replaced, so that time is not wasted, normal operation of the machine is guaranteed, shutdown operation is not needed, and time cost is greatly reduced.
Wheels are arranged at the bottom of the baking oven 2, and the length of the baking oven 2 is not less than four meters; after the length of the baking oven is increased, more cables can be baked at the same time, and compared with the prior art, the baking oven is time-saving and labor-saving.
The surfaces of the first line storage tube 23 and the second line storage tube 27 are provided with at least ten line storage grooves, and the height of the line storage frame 3 is not less than four meters; the multi-circle wire storage groove can store more cables, and when the finished product of the cables is inspected, the state of the more cables can be conveniently observed, so that the quality of the finished product is better.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.