CN110356915A - A kind of production of enamel wire take-up - Google Patents

A kind of production of enamel wire take-up Download PDF

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Publication number
CN110356915A
CN110356915A CN201910592176.3A CN201910592176A CN110356915A CN 110356915 A CN110356915 A CN 110356915A CN 201910592176 A CN201910592176 A CN 201910592176A CN 110356915 A CN110356915 A CN 110356915A
Authority
CN
China
Prior art keywords
wheel disc
shaped wheel
take
production
fixedly installed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910592176.3A
Other languages
Chinese (zh)
Inventor
黄棉忠
谈家满
王晓兵
幸泽铜
黎声鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGDONG JINGDALIYA SPECIAL ENAMELED WIRE CO Ltd
Original Assignee
GUANGDONG JINGDALIYA SPECIAL ENAMELED WIRE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUANGDONG JINGDALIYA SPECIAL ENAMELED WIRE CO Ltd filed Critical GUANGDONG JINGDALIYA SPECIAL ENAMELED WIRE CO Ltd
Priority to CN201910592176.3A priority Critical patent/CN110356915A/en
Publication of CN110356915A publication Critical patent/CN110356915A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/2818Traversing devices driven by rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/36Wires

Abstract

The invention discloses a kind of production of enamel wire take-ups, including apparatus main body, the present invention is by being arranged polish rod strand oscillator in the top of rack, energy adjust automatically keeps winding tension constant during take-up, can walk pitch by gauge or diameter of wire adjustment wire rod, the linear velocity of its take-up is set to cooperate preceding working procedure co-ordination, the wire rod of take-up is close around row, appearance wire rod neat appearance, it ensure that product quality, after the completion of take-up work, the position of adjusting I-shaped wheel disc mounting table and clamping disk can be passed through, I-shaped wheel disc after the completion of take-up is removed, then by under the cooperating of second hydraulic cylinder and third hydraulic cylinder, adjust the tilt angle of I-shaped wheel disc mounting table, I-shaped wheel disc is slided by directing plate using sliding rail, it is greatly saved the time consumed by replacement I-shaped wheel disc, alleviate the labor intensity of worker, it improves Production efficiency is conducive to universal and promotes.

Description

A kind of production of enamel wire take-up
Technical field
The present invention relates to the production and processing engineering device technique field of enameled wire, in particular to a kind of production of enamel wire is filled with take-up It sets.
Background technique
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire, Using multiple japanning, bake.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and do not allow Easily, it is by raw material quality, technological parameter, production equipment, and the factors such as environment influence, therefore, the mass property of various enameled wires It is different, but all have mechanical performance, chemical property, electrical property, the big performance of hot property four.Enameled wire be motor, electric appliance and The main raw material(s) of the products such as household electrical appliance, especially power industry in recent years, which realizes, maintains sustained and rapid growth, household electrical appliance It rapidly develops, brings broader field to the application of enameled wire, consequent is that more stringent requirements are proposed to enameled wire. Inevitable, the matched raw material (copper, paint) of the product structure levelling of enameled wire thus, enamelling technique, technological equipment with Also the anxious research to be developed such as detection means.At present, the manufacturer of China's enameled wire has surpassed thousand, annual production capacity super 25- 300000 tons.But generally speaking the situation of China's enameled wire is low-level repetition, is that " yield is high, grade is low, equipment in short Fall behind ".In this situation, high quality household electrical appliances still need to import with high-grade enameled wire, let alone participate in competition in the international market.Cause This, should redouble efforts to do it and change the status quo, and China's enameled wire technical level is made to keep up with the market demand, and squeeze body in international market.Because of original The factors such as quality of materials, technological parameter, production equipment and environment influence, and the mass property of various enameled wires is different, but all It is the main raw material(s) of the products such as motor, electric appliance and household electrical appliance.The production technology of enameled wire be followed successively by unwrapping wire, annealing, japanning, Baking, cooling, lubrication and take-up, and the take-up in take-up link is particularly important.
It receives, the purpose of winding displacement is continuously, closely, to be equably wound into enameled wire on spool.It is required that take-up mechanism is driven Steadily, noise is small, and tension is appropriate and winding displacement is regular.In the quality problems of enameled wire, due to receive, winding displacement it is bad cause return goods Ratio is very big, however existing take-up needs staff manually to remove I-shaped wheel disc after the completion of take-up, Then it is transported to side, since the I-shaped wheel disc after the completion of take-up is heavier, carrying gets up to be inconvenient, it is easy to happen accident, this Outer replacement I-shaped wheel disc the time it takes is longer, to influence working efficiency, therefore it is necessary to designs a kind of enameled wire life Production is solved these problems with take-up.
Summary of the invention
The main purpose of the present invention is to provide a kind of production of enamel wire take-ups, can effectively solve background technique The problems in.
To achieve the above object, the technical scheme adopted by the invention is as follows:
Organic frame, the machine is fixedly installed in described device main body in a kind of production of enamel wire take-up, including apparatus main body It is fixedly installed two pieces of mounting plates above frame, polish rod strand oscillator, the polished rod are fixedly installed between two pieces of mounting plates The polished rod being arranged on strand oscillator is arranged with guide box, and the front end of the guide box is fixedly installed adjusting rod, the guide box Top is equipped with wire leading wheel by fixed screw, and the both ends of the polished rod are connect by bearing with mounting plate, the polished rod it is another One end is fixedly installed driving wheel, and the driving wheel is passed by the transmission gear being arranged on driving belt and driving motor output shaft Dynamic connection, the driving motor are fixed in the fixing seat of rack side, one end of the driving motor output shaft with turn Moving plate is fixedly connected, and the side opposite with rotating disc is provided with clamping disk in the rack, and the middle position of the clamping disk is logical Roller bearing to be crossed to be fixedly connected with one end of the first hydraulic stem, first hydraulic stem is fixedly connected with the output end of first hydraulic cylinder, Several gripper jaws are fixedly installed on the clamping disk, the bottom of the rack is provided with I-shaped wheel disc mounting table, the work It is opened up on character wheel disk mounting table there are two sliding rail, the bottom of the I-shaped wheel disc mounting table is respectively set that there are two second hydraulic cylinders With third hydraulic cylinder, the I-shaped wheel disc mounting table is placed with I-shaped wheel disc, and the both ends of the I-shaped wheel disc are fixedly installed Location hole is fixedly installed control cabinet on the left of the rack, display screen, the display screen is fixedly installed on the control cabinet Lower section be fixedly installed several operation buttons, the front end of the control cabinet is hinged with maintenance door, the control by hinge The inside of case is fixedly installed PLC controller, and the front end of the rack is fixedly installed inclined directing plate.
As a preferred technical solution of the present invention, the driving motor is servo motor.
As a preferred technical solution of the present invention, the rotating disc and clamping disk are in the same size.
As a preferred technical solution of the present invention, the sliding rail length be I-shaped wheel disc mounting table length two/ One, and one end of the sliding rail is fixedly installed opening.
As a preferred technical solution of the present invention, the width of the sliding rail is slightly larger than I-shaped wheel disc two sides limit plate Width.
As a preferred technical solution of the present invention, the bottom of the sliding rail is provided with ball.
As a preferred technical solution of the present invention, the tilt angle of the directing plate is 45 °.
As a preferred technical solution of the present invention, the driving motor, first hydraulic cylinder, second hydraulic cylinder and third Hydraulic cylinder is electrically connected with the PLC controller inside control cabinet.
Compared with prior art, the invention has the following beneficial effects: the present invention by the way that polished rod is arranged in the top of rack Strand oscillator, energy adjust automatically keep winding tension constant during take-up, and can walk pitch by gauge or diameter of wire adjustment wire rod, make The linear velocity of its take-up cooperates preceding working procedure co-ordination, and the wire rod of take-up close, appearance wire rod neat appearance around row ensure that Product quality can be completed take-up by the position of adjusting I-shaped wheel disc mounting table and clamping disk after the completion of take-up work I-shaped wheel disc afterwards is removed, then by the way that under the cooperating of second hydraulic cylinder and third hydraulic cylinder, adjustment I-shaped wheel disc is placed The tilt angle of platform is slided I-shaped wheel disc by directing plate using sliding rail, is greatly saved replacement I-shaped wheel disc and is consumed Time, alleviate the labor intensity of worker, improve production efficiency, be conducive to universal and promote.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of production of enamel wire take-up of the present invention;
Fig. 2 is a kind of structural schematic diagram of production of enamel wire take-up clamping disk of the present invention;
Fig. 3 is a kind of side view of production of enamel wire take-up I-shaped wheel disc mounting table of the present invention;
Fig. 4 is a kind of production of enamel wire take-up I-shaped wheel disc mounting table heeling condition schematic diagram of the present invention;
Fig. 5 is a kind of I-shaped wheeling disk structure schematic diagram of production of enamel wire take-up of the present invention;
In figure: 1, apparatus main body;2, rack;3, mounting plate;4, guide box;5, polish rod strand oscillator;6, fixed screw;7, it adjusts Bar;8, wire leading wheel;9, polished rod;10, driving wheel;11, driving belt;12, driving motor;13, transmission gear;14, fixing seat; 15, rotating disc;16, I-shaped wheel disc mounting table;17, sliding rail;18, directing plate;19, first hydraulic cylinder;20, control cabinet;21, it shows Screen;22, operation button;23, maintenance door;24, the first hydraulic stem;25, clamping disk;26, gripper jaw;27, second hydraulic cylinder;28, Third hydraulic cylinder;29, I-shaped wheel disc;30, location hole.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
As shown in Figs. 1-5, a kind of production of enamel wire take-up, including apparatus main body 1, it is solid in described device main body 1 Organic frame 2 is set surely, and the top of the rack 2 is fixedly installed two pieces of mounting plates 3, and fixation is set between two pieces of mounting plates 3 It is equipped with polish rod strand oscillator 5, the polished rod 9 being arranged on the polish rod strand oscillator 5 is arranged with guide box 4, and the front end of the guide box 4 is solid Surely it is provided with adjusting rod 7, the top of the guide box 4 is equipped with wire leading wheel 8 by fixed screw 6, and the both ends of the polished rod 9 are logical It crosses bearing to connect with mounting plate 3, the other end of the polished rod 9 is fixedly installed driving wheel 10, and the driving wheel 10 passes through transmission The transmission gear 13 being arranged on belt 11 and 12 output shaft of driving motor is sequentially connected, and the driving motor 12 is fixed at machine In the fixing seat 14 of 2 side of frame, one end of 12 output shaft of driving motor is fixedly connected with rotating disc 15, in the rack 2 The side opposite with rotating disc 15 is provided with clamping disk 25, and the middle position of the clamping disk 25 passes through roller bearing and the first hydraulic stem 24 one end is fixedly connected, and first hydraulic stem 24 is fixedly connected with the output end of first hydraulic cylinder 19, the clamping disk 25 On be fixedly installed several gripper jaws 26, the bottom of the rack 2 is provided with I-shaped wheel disc mounting table 16, the I-shaped wheel disc It is opened up on mounting table 16 there are two sliding rail 17, the bottom of the I-shaped wheel disc mounting table 16 is respectively set that there are two second hydraulic cylinders 27 and third hydraulic cylinder 28, the I-shaped wheel disc mounting table 16 be placed with I-shaped wheel disc 29, the both ends of the I-shaped wheel disc 29 are equal It is fixedly installed location hole 30, the left side of the rack 2 is fixedly installed control cabinet 20, is fixedly installed on the control cabinet 20 Display screen 21, the lower section of the display screen 21 are fixedly installed several operation buttons 22, and the front end of the control cabinet 20 passes through Hinge is hinged with maintenance door 23, and the inside of the control cabinet 20 is fixedly installed PLC controller, and the front end of the rack 2 is fixed It is provided with inclined directing plate 18.
In the present embodiment, it is preferred that the driving motor 12 is servo motor.
In the present embodiment, it is preferred that the rotating disc 10 and clamping disk 25 are in the same size.
In the present embodiment, it is preferred that 17 length of sliding rail is the half of 16 length of I-shaped wheel disc mounting table, and institute The one end for stating sliding rail 17 is fixedly installed opening.
In the present embodiment, it is preferred that the width of the sliding rail 17 is slightly larger than the width of 29 two sides limit plate of I-shaped wheel disc.
In the present embodiment, it is preferred that the bottom of the sliding rail 17 is provided with ball.
In the present embodiment, it is preferred that the tilt angle of the directing plate 18 is 45 °.
In the present embodiment, it is preferred that the driving motor 12, first hydraulic cylinder 19, second hydraulic cylinder 27 and third are hydraulic Cylinder 28 is electrically connected with the PLC controller inside control cabinet 20.
It should be noted that the present invention is a kind of production of enamel wire take-up, used using this kind of production of enamel wire When take-up, not used I-shaped wheel disc 29 is placed in the sliding rail 17 being arranged on I-shaped wheel disc mounting table 16, clamping disk 25 under the drive of first hydraulic cylinder 19, mobile to 15 side of rotating disc, and the gripper jaw 26 on clamping disk 25 passes through I-shaped wheel disc Location hole 30 on 29 grips I-shaped wheel disc 29, due to the bottom for the sliding rail 17 being arranged on I-shaped wheel disc mounting table 16 Portion is provided with ball, and I-shaped wheel disc mounting table 16 is while playing a supporting role, moreover it is possible to so that I-shaped wheel disc 29 is in I-beam wheel It is rotated on disk mounting table 16, by the way that polish rod strand oscillator 5 is arranged in the top of rack 2, energy adjust automatically is kept during take-up It is constant to wind tension, can walk pitch by gauge or diameter of wire adjustment wire rod, make the linear velocity of its take-up that preceding working procedure be cooperated to coordinate work To make, the wire rod of take-up close, appearance wire rod neat appearance around row ensure that product quality, after the completion of take-up work, the second liquid Cylinder pressure 27 is shunk, and character wheel disk mounting table 16 is driven to tilt to side, and after reaching designated position, first hydraulic cylinder 19 drives clamping Disk 25 is withdrawn, and I-shaped wheel disc 29 skids off under the action of sliding rail 17 and directing plate 18, avoids worker and replace manually, carry I-shaped Wheel disc 29 is greatly saved the time consumed by replacement I-shaped wheel disc 29, alleviates the labor intensity of worker, improve production Efficiency is conducive to universal and promotes.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (8)

1. a kind of production of enamel wire take-up, including apparatus main body (1), it is characterised in that: solid in described device main body (1) Surely organic frame (2) are set, are fixedly installed two pieces of mounting plates (3) above the rack (2), two pieces of mounting plates (3) it Between be fixedly installed polish rod strand oscillator (5), the polished rod (9) being arranged on the polish rod strand oscillator (5) is arranged with guide box (4), institute The front end for stating guide box (4) is fixedly installed adjusting rod (7), and the top of the guide box (4) is equipped with by fixed screw (6) The both ends of wire leading wheel (8), the polished rod (9) are connect by bearing with mounting plate (3), and the other end fixation of the polished rod (9) is set It is equipped with driving wheel (10), the driving wheel (10) passes through the transmission being arranged on driving belt (11) and driving motor (12) output shaft Gear (13) transmission connection, the driving motor (12) are fixed in the fixing seat (14) of rack (2) side, the driving One end of motor (12) output shaft is fixedly connected with rotating disc (15), the side opposite with rotating disc (15) on the rack (2) It is provided with clamping disk (25), the middle position of the clamping disk (25) connects by the way that one end of roller bearing and the first hydraulic stem (24) is fixed It connects, first hydraulic stem (24) is fixedly connected with the output end of first hydraulic cylinder (19), and fixation is set on the clamping disk (25) Several gripper jaws (26) are equipped with, the bottom of the rack (2) is provided with I-shaped wheel disc mounting table (16), and the I-shaped wheel disc is put It sets and is opened up on platform (16) there are two sliding rail (17), the bottom of the I-shaped wheel disc mounting table (16) is respectively set that there are two the second liquid Cylinder pressure (27) and third hydraulic cylinder (28), the I-shaped wheel disc mounting table (16) are placed with I-shaped wheel disc (29), the I-beam wheel The both ends of disk (29) are fixedly installed location hole (30), are fixedly installed control cabinet (20) on the left of the rack (2), described It is fixedly installed on control cabinet (20) display screen (21), is fixedly installed several operation buttons below the display screen (21) (22), the front end of the control cabinet (20) is hinged with maintenance door (23) by hinge, and the inside fixation of the control cabinet (20) is set It is equipped with PLC controller, the front end of the rack (2) is fixedly installed inclined directing plate (18).
2. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the driving motor (12) For servo motor.
3. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the rotating disc (10) with Clamping disk (25) is in the same size.
4. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: sliding rail (17) length One end for the half of I-shaped wheel disc mounting table (16) length, and the sliding rail (17) is fixedly installed opening.
5. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the width of the sliding rail (17) Degree is slightly larger than the width of I-shaped wheel disc (29) two sides limit plate.
6. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the bottom of the sliding rail (17) Portion is provided with ball.
7. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the directing plate (18) Tilt angle is 45 °.
8. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the driving motor (12), first hydraulic cylinder (19), second hydraulic cylinder (27) and third hydraulic cylinder (28) are controlled with the internal PLC of control cabinet (20) Device is electrically connected.
CN201910592176.3A 2019-07-03 2019-07-03 A kind of production of enamel wire take-up Pending CN110356915A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910592176.3A CN110356915A (en) 2019-07-03 2019-07-03 A kind of production of enamel wire take-up

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910592176.3A CN110356915A (en) 2019-07-03 2019-07-03 A kind of production of enamel wire take-up

Publications (1)

Publication Number Publication Date
CN110356915A true CN110356915A (en) 2019-10-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910592176.3A Pending CN110356915A (en) 2019-07-03 2019-07-03 A kind of production of enamel wire take-up

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111422685A (en) * 2020-03-31 2020-07-17 胡增永 Admission machine for electric power construction
CN112517660A (en) * 2020-11-18 2021-03-19 江苏欣宏泰机电有限公司 Automatic take-up device of water tank wire drawing machine
CN113979207A (en) * 2021-09-28 2022-01-28 国网山东省电力公司莘县供电公司 High-voltage cable winding device and cable winding method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202808035U (en) * 2012-08-22 2013-03-20 杭州通策电线电缆有限公司 Wire inverting machine
CN103466383A (en) * 2013-09-29 2013-12-25 吴江福茂纺织有限公司 Cradle device of bobbin winder
CN206827792U (en) * 2017-01-19 2018-01-02 中山市通达电线电缆实业有限公司 Automatic wire-collecting machine
CN207903662U (en) * 2018-02-01 2018-09-25 天津德祥鹏金属制品有限公司 A kind of copper-wire taking-up device
CN208495437U (en) * 2018-05-22 2019-02-15 常州长海焊材有限公司 A kind of spiral filament forming machine of doing over again with broken wire protecting equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202808035U (en) * 2012-08-22 2013-03-20 杭州通策电线电缆有限公司 Wire inverting machine
CN103466383A (en) * 2013-09-29 2013-12-25 吴江福茂纺织有限公司 Cradle device of bobbin winder
CN206827792U (en) * 2017-01-19 2018-01-02 中山市通达电线电缆实业有限公司 Automatic wire-collecting machine
CN207903662U (en) * 2018-02-01 2018-09-25 天津德祥鹏金属制品有限公司 A kind of copper-wire taking-up device
CN208495437U (en) * 2018-05-22 2019-02-15 常州长海焊材有限公司 A kind of spiral filament forming machine of doing over again with broken wire protecting equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111422685A (en) * 2020-03-31 2020-07-17 胡增永 Admission machine for electric power construction
CN112517660A (en) * 2020-11-18 2021-03-19 江苏欣宏泰机电有限公司 Automatic take-up device of water tank wire drawing machine
CN113979207A (en) * 2021-09-28 2022-01-28 国网山东省电力公司莘县供电公司 High-voltage cable winding device and cable winding method

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Application publication date: 20191022