CN219216502U - Control system for synchronously rotating and transferring workpiece by conveyor belt - Google Patents
Control system for synchronously rotating and transferring workpiece by conveyor belt Download PDFInfo
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- CN219216502U CN219216502U CN202223329455.7U CN202223329455U CN219216502U CN 219216502 U CN219216502 U CN 219216502U CN 202223329455 U CN202223329455 U CN 202223329455U CN 219216502 U CN219216502 U CN 219216502U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a control system for synchronously rotating and transferring workpieces by a conveyor belt, which is characterized in that accommodating grooves are respectively arranged on an output conveyor belt and an input conveyor belt, a guide pushing device is arranged between an output conveyor belt outlet end and an input conveyor belt inlet end, a servo motor rotating shaft is provided with a synchronous transmission device for driving the output conveyor belt and the guide pushing device to synchronously rotate, a conveyor belt encoder is arranged on the input conveyor belt, the conveyor belt encoder is connected with a conveyor belt encoder module, the servo motor encoder is connected with a servo motor encoder module, the conveyor belt encoder module and the servo motor encoder module send rotating speed digital signals to a control module through a switch, and the control module adjusts the servo motor to rotate according to the rotating speed digital signals through a servo motor driver, so that the output conveyor belt and the input conveyor belt synchronously rotate, and aluminum bottles in the accommodating grooves of the output conveyor belt are transferred into the accommodating grooves of the input conveyor belt one by one, and an automatic aluminum bottle transferring function is realized.
Description
Technical Field
The utility model relates to a control system for synchronously rotating and transferring workpieces by a conveyor belt.
Background
The existing aluminum bottle is transferred onto an input conveying belt of an aluminum bottle neck collecting device from an output conveying belt of a line storage rack, the two intersecting points are required to be manually attended, the aluminum bottle is transferred into a containing groove of the input conveying belt one by one, the production cost is increased by manual transfer, and all-weather real-time mobile working requirements cannot be met.
Disclosure of Invention
The utility model overcomes the defects of the prior art, and provides a control system for synchronously rotating and transferring a workpiece by a conveyor belt, which controls an output conveyor belt and an input conveyor belt to synchronously rotate and transfers aluminum bottles into an accommodating groove of the input conveyor belt one by one, thereby realizing an automatic aluminum bottle transferring function.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a synchronous rotation of conveyer belt transfers work piece control system which characterized in that: including output transmission band, input transmission band, servo motor and rotating electrical machines, output transmission band exit end is higher than input transmission band entrance end and output transmission band exit end sets up in input transmission band entrance end top, output transmission band, input transmission band is equipped with a plurality of holding tanks that are used for holding a product along the transmission direction evenly respectively, be equipped with the direction pusher of the product in the holding tank with output transmission band between output transmission band exit end and the input transmission band entrance end, servo motor pivot is equipped with and drives output transmission band and direction pusher synchronous pivoted synchronous drive, rotating electrical machines sets up on input transmission band and drives input transmission band rotation, be equipped with the transmission band encoder who detects input transmission band rotational speed analog signal on the input transmission band, the transmission band encoder is connected with the transmission band encoder module that is used for converting the rotational speed analog signal that the transmission band encoder detected into rotational speed digital signal, servo motor encoder is connected with the servo motor encoder module that is used for leading the rotational speed analog signal that the servo motor encoder detected into rotational speed digital signal one by one side direction between the input transmission band entrance end, the switch module output transmission band encoder module, the switch output switch control output transmission band encoder module connects one of them and has the output digital signal.
The control system for synchronously rotating and transferring the workpiece by using the conveyor belt is characterized in that: the guiding pushing device comprises a guide plate which is arranged at the outlet end of the output transmission belt and used for guiding products into the inlet end of the input transmission belt, one end of the guide plate is arranged on the synchronous transmission device and is provided with a rotatable guiding rotating rod, and the guiding rotating rod is provided with an impeller which pushes the products on the guide plate into the inlet end of the input transmission belt.
The control system for synchronously rotating and transferring the workpiece by using the conveyor belt is characterized in that: the guide plate is an arc-shaped guide plate.
The control system for synchronously rotating and transferring the workpiece by using the conveyor belt is characterized in that: the synchronous transmission device comprises a support, one end of a servo motor, one end of a driving roller of an output transmission belt and one end of a guide rotating rod are respectively arranged on the support, a servo motor rotating shaft is connected with a servo motor chain wheel, one end of the driving roller of the output transmission belt stretches into the support to be connected with a double-row chain wheel, one end of the guide rotating rod stretches into the support to be connected with a guide rotating rod chain wheel, the servo motor chain wheel is connected with one chain wheel of the double-row chain wheel through a transmission chain, and the guide rotating rod chain wheel is connected with the other chain wheel of the double-row chain wheel through the transmission chain.
The control system for synchronously rotating and transferring the workpiece by using the conveyor belt is characterized in that: at least one auxiliary chain wheel is arranged between the guide rotating rod chain wheel and the double-row chain wheel on the bracket.
The control system for synchronously rotating and transferring the workpiece by using the conveyor belt is characterized in that: the input transmission belt is provided with a correction device which is used for correcting the relative position between the accommodating groove of the input transmission belt and the output end of the guiding pushing device when the power-on device is started.
The control system for synchronously rotating and transferring the workpiece by using the conveyor belt is characterized in that: the correction device comprises a positioning lug which is arranged at one end of the driving roller of the input transmission belt and moves circularly along with the driving roller of the input transmission belt, and a proximity switch sensor which is arranged on the input transmission belt and is connected with the control module for detecting the positioning lug.
The control system for synchronously rotating and transferring the workpiece by using the conveyor belt is characterized in that: the control module is arranged in the servo motor driver.
The beneficial effects of the utility model are as follows:
1. the transmission belt encoder and the servo motor encoder respectively collect the rotation speed analog signals of the input transmission belt and the servo motor, the detected rotation speed analog signals are converted into rotation speed digital signals through the transmission belt encoder module and the servo motor encoder module respectively, the rotation speed digital signals are sent to the main control module through the switch, and the main control module adjusts the rotation speed of the servo motor according to the two rotation speed digital signals to enable the output transmission belt and the input transmission belt to synchronously rotate, so that aluminum bottles in the accommodating groove of the output transmission belt are transferred into the accommodating groove of the input transmission belt one by one, and an automatic aluminum bottle transfer function is achieved.
2. According to the utility model, the guiding pushing device for guiding the aluminum bottles in the accommodating groove of the output conveyor belt into the accommodating groove of the input conveyor belt one by one is arranged between the outlet end of the output conveyor belt and the inlet end of the input conveyor belt, and the guiding pushing device is driven by the servo motor to synchronously rotate with the output conveyor belt, so that the aluminum bottles can be accurately fed into the accommodating groove of the input conveyor belt one by one, and the situation that the aluminum bottles cannot be transferred out of place and fall outside the input conveyor belt or two aluminum bottles are transferred into the same accommodating groove is avoided.
3. The correction device which is used for correcting the relative position between the accommodating groove of the input transmission belt and the output end of the guiding pushing device during starting up is arranged on the input transmission belt, so that the situation that the aluminum bottle is not transferred in place and falls out of the input transmission belt is avoided.
Drawings
FIG. 1 is a schematic diagram of one embodiment of the present utility model;
FIG. 2 is a second schematic diagram of the structure of the present utility model;
fig. 3 is a top view of the present utility model.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly. Furthermore, the description of "preferred," "less preferred," and the like, herein is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "preferred", "less preferred" may include at least one such feature, either explicitly or implicitly.
1-3, a control system for synchronously rotating and transferring workpieces by using a conveyor belt comprises an output conveyor belt 1, an input conveyor belt 2, a servo motor 3 and a rotating motor 4, wherein the output conveyor belt 1 is a line storage output frame conveyor belt, and the input conveyor belt 2 is an input conveyor belt of an aluminum bottle neck collecting device; the output conveyer belt 1 exit end is higher than the input conveyer belt 2 entrance point and the output conveyer belt 1 exit end sets up in input conveyer belt 2 entrance point top, and output conveyer belt 1, input conveyer belt 2 are equipped with a plurality of holding tanks 5 that are used for holding a product along the transmission direction evenly respectively, and both holding tanks 5 width are the same, and as shown in fig. 3, the aluminum bottle is placed in proper order on the holding tank 5 of output conveyer belt 1 to remove to the holding tank 5 of input conveyer belt 2 one by one in proper order.
As shown in fig. 1-3, a guiding pushing device 6 for guiding the products in the accommodating groove 5 of the output transmission belt 1 into the accommodating groove 5 of the input transmission belt 2 one by one is arranged between the outlet end of the output transmission belt 1 and the inlet end of the input transmission belt 2, a synchronous transmission device 7 for driving the output transmission belt 1 and the guiding pushing device 6 to synchronously rotate is arranged on the rotating shaft of the servo motor 3, the rotating motor 4 is arranged on the input transmission belt 2 to drive the input transmission belt 2 to rotate, a transmission belt encoder 8 for detecting the rotating speed analog signal of the input transmission belt 2 is arranged on the input transmission belt 2, the transmission belt encoder 8 is connected with a transmission belt encoder module 9 for converting the rotating speed analog signal detected by the transmission belt encoder 8 into a rotating speed digital signal, a servo motor encoder 10 for detecting the rotating speed analog signal of the servo motor 3 is arranged in the servo motor 3, the output end of the transmission belt encoder module 9 and the output end of the servo motor encoder module 10 are respectively connected with one input end 11, the output end 11 is connected with a switch 11, and the output end of the switch is connected with a rotating speed control module 12 for controlling the output of the servo motor 3 to rotate according to the two digital motor 3, and the output control module 12 is connected with the servo motor 3. Wherein, the control module 12 is disposed in the servo motor driver 13.
In actual use, the servo motor 3 and the rotating motor 4 work, the servo motor 3 drives the output transmission belt 1 and the guiding pushing device 6 to synchronously rotate through the synchronous transmission device 7, the rotating motor 4 drives the input transmission belt 2 to rotate, at the moment, the transmission belt encoder 8 and the servo motor encoder respectively collect the rotation speed analog signals of the input transmission belt 2 and the servo motor 3, and respectively convert the detected rotation speed analog signals into rotation speed digital signals through the transmission belt encoder module 9 and the servo motor encoder module 10, the rotation speed digital signals are sent to the main control module 12 through the switch 11, and the main control module 12 adjusts the rotation speed of the servo motor 1 through the servo motor driver 13 according to the two rotation speed digital signals, so that the rotation speeds of the output transmission belt 1 and the guiding pushing device 6 are adjusted, the output transmission belt 1 and the input transmission belt 2 synchronously rotate, and aluminum bottles in the accommodating groove 5 of the output transmission belt 1 are transferred into the accommodating groove 5 of the input transmission belt 2 one by one through the guiding pushing device 6, and an automatic aluminum bottle transferring function is realized.
As shown in fig. 1-3, the guiding pushing device 6 comprises a guiding plate 61 arranged at the outlet end of the output conveyor belt 1 and used for guiding the products into the inlet end of the input conveyor belt 2, a guiding rotating rod 62 with one end arranged on the synchronous transmission device 7 and capable of rotating is arranged on the guiding plate 61, and an impeller 63 pushing the products on the guiding plate 61 into the inlet end of the input conveyor belt 2 is arranged on the guiding rotating rod 62. In actual use, the synchronous transmission device 7 drives the guide rotating rod 62 to rotate, so that the impeller 63 and the output transmission belt 1 synchronously rotate; when the aluminum bottles leave the accommodating groove 5 of the output conveyor belt 1 and slide onto the guide plate 61 from the outlet end of the output conveyor belt 1, the aluminum bottles are positioned between the two fan blades of the impeller 63 and are conveyed into the accommodating groove 5 at the inlet end of the input conveyor belt 2 along with the rotation of the impeller, and the impeller plays a role of separating the aluminum bottles one by one and pushing the aluminum bottles into the accommodating groove 5 of the input conveyor belt 2 one by one. Wherein, the guide plate 61 is an arc guide plate 61, which plays a role in buffering the sliding of the aluminum bottle.
As shown in fig. 1-3, the synchronous transmission device 7 comprises a bracket 71, one end of a driving roller of the servo motor 3, one end of a driving roller of the output transmission belt 1 and one end of a guiding rotating rod 62 are respectively arranged on the bracket 71, a rotating shaft of the servo motor 3 is connected with a servo motor chain wheel 72, one end of the driving roller of the output transmission belt 1 extending into the bracket 71 is connected with a double-row chain wheel 73, one end of the guiding rotating rod 62 extending into the bracket 71 is connected with a guiding rotating rod chain wheel 74, the servo motor chain wheel 72 is connected with one chain wheel of the double-row chain wheel 73 through a transmission chain, and the guiding rotating rod chain wheel 74 is connected with the other chain wheel of the double-row chain wheel 73 through the transmission chain. In actual use, the servo motor sprocket 72 connected with the rotating shaft of the servo motor 3 drives the double-row sprocket 73 to rotate through a transmission chain, at the moment, the driving roller of the output transmission belt 1 connected with the double-row sprocket 73 stretches into the bracket 71 to rotate, and meanwhile, the transmission chain drives the guide rotating rod sprocket 74 to rotate so as to enable the guide rotating rod 62 of the guide pushing device 6 to rotate, and the effect of synchronous rotation of the output transmission belt 1 and the guide pushing device 6 is achieved. Wherein, at least one auxiliary chain wheel 75 is arranged between the guide rotating rod chain wheel 74 and the double-row chain wheel 73 on the bracket 71, thereby realizing long-distance transmission auxiliary.
As shown in fig. 1, the input conveyor belt 2 is provided with a correction device 14 which is used for correcting the relative position between the accommodating groove 5 of the input conveyor belt 2 and the output end of the guiding pushing device 6 when the control module 12 is started; specifically, the calibration device 14 includes a positioning protrusion 141 disposed at one end of the driving roller of the input conveyor belt 2 and performing a circular motion along with the driving roller of the input conveyor belt 2, and a proximity switch sensor 142 disposed on the input conveyor belt 2 and connected to the control module 12 for detecting the positioning protrusion 141. When the machine is stopped, the servo motor 3 and the rotating motor 4 stop rotating, and because the output transmission belt 1 and the input transmission belt 2 have different rotation inertias, the output transmission belt 1 and the input transmission belt 2 rotate different distances respectively, and therefore, the position of the accommodating groove 5 of the output transmission belt 1 and the position of the accommodating groove 5 of the input transmission belt 2 are misplaced, and therefore, when the machine is restarted, the situation that the aluminum bottles cannot be transferred in place and fall outside the input transmission belt or the two aluminum bottles are transferred into the same accommodating groove easily occurs. When the device is restarted, the rotating motor 4 drives the input conveyor belt 2 to rotate, at the moment, the positioning lug 141 rotates along with the driving roller of the input conveyor belt 2, and when the positioning lug 141 rotates to a position close to the proximity switch sensor 142, the accommodating groove 5 of the input conveyor belt 2 is positioned at a corrected position, namely one of the accommodating grooves 5 on the input conveyor belt 2 is positioned below the output end of the guiding pushing device 6, so that an aluminum bottle can be accurately received; when the proximity switch sensor 142 detects the positioning lug 141, the proximity switch sensor 142 sends a detection signal to the control module 12, and the control module 12 controls the servo motor 3 to work, so that the aluminum bottles in the accommodating groove 5 of the output conveyor belt 1 are accurately transferred into the accommodating groove 5 of the input conveyor belt 2 one by one.
The foregoing description of the preferred embodiments of the present utility model should not be construed as limiting the scope of the utility model, but rather should be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model as defined by the following description and drawings or any application directly or indirectly to other relevant art(s).
Claims (8)
1. The utility model provides a synchronous rotation of conveyer belt transfers work piece control system which characterized in that: comprises an output transmission belt (1), an input transmission belt (2), a servo motor (3) and a rotating motor (4), wherein the outlet end of the output transmission belt (1) is higher than the inlet end of the input transmission belt (2), the outlet end of the output transmission belt (1) is arranged above the inlet end of the input transmission belt (2), a plurality of containing grooves (5) for containing a product are respectively arranged on the output transmission belt (1) and the input transmission belt (2) along the transmission direction, a guiding pushing device (6) for guiding the products in the containing grooves (5) of the output transmission belt (1) into the containing grooves (5) of the input transmission belt (2) one by one is arranged between the outlet end of the output transmission belt (1) and the inlet end of the input transmission belt (2), the rotating shaft of the servo motor (3) is provided with a synchronous transmission device (7) for driving the output transmission belt (1) and the guiding pushing device (6) to synchronously rotate, the rotating motor (4) is arranged on the input transmission belt (2) for driving the input transmission belt (2) to rotate, the input transmission belt (2) is provided with a transmission belt encoder (8) for detecting the rotating speed analog signal of the input transmission belt (2), the transmission belt encoder (8) is connected with a transmission belt encoder module (9) for converting the rotating speed analog signal detected by the transmission belt encoder (8) into a rotating speed digital signal, the servo motor (3) is internally provided with a servo motor encoder for detecting a rotating speed analog signal of the servo motor (3), the servo motor encoder is connected with a servo motor encoder module (10) for converting the rotating speed analog signal detected by the servo motor encoder into a rotating speed digital signal, the output end of the transmission belt encoder module (9) and the output end of the servo motor encoder module (10) are respectively connected with one of the input ends of a switch (11), the output end of the switch (11) is connected with a control module (12) for adjusting the rotating speed of the servo motor (3) according to two rotating speed digital signals so as to enable the output transmission belt (1) and the input transmission belt (2) to synchronously rotate, and the control module (12) is connected with a servo motor driver (13) for adjusting the rotation of the servo motor (3).
2. The conveyor belt synchronous rotation transfer work piece control system of claim 1, wherein: the guiding pushing device (6) comprises a guide plate (61) arranged at the outlet end of the output conveying belt (1) and used for guiding products into the inlet end of the input conveying belt (2), one end of the guide plate (61) is arranged on a rotatable guiding rotating rod (62) arranged on the synchronous transmission device (7), and an impeller (63) used for pushing the products on the guide plate (61) into the inlet end of the input conveying belt (2) is arranged on the guiding rotating rod (62).
3. A conveyor belt synchronous rotation transfer work piece control system as in claim 2 wherein: the guide plate (61) is an arc-shaped guide plate (61).
4. A conveyor belt synchronous rotation transfer work piece control system as in claim 2 wherein: synchronous transmission device (7) are including support (71), servo motor (3), output transmission band (1) driving roller one end, direction bull stick (62) one end sets up respectively on support (71), servo motor (3) pivot is connected with servo motor sprocket (72), output transmission band (1) driving roller stretches into support (71) one end and is connected with double sprocket (73), direction bull stick (62) stretch into support (71) one end and are connected with direction bull stick sprocket (74), servo motor sprocket (72) are connected with one of them sprocket of double sprocket (73) through drive chain, direction bull stick sprocket (74) are connected with another sprocket of double sprocket (73) through drive chain.
5. The conveyor belt synchronous rotation transfer work piece control system of claim 4, wherein: at least one auxiliary chain wheel (75) is arranged between the guide rotating rod chain wheel (74) and the double-row chain wheel (73) on the bracket (71).
6. The conveyor belt synchronous rotation transfer work piece control system of claim 1, wherein: the input transmission belt (2) is provided with a correction device (14) which is used for correcting the relative position between the accommodating groove (5) of the input transmission belt (2) and the output end of the guiding pushing device (6) when the power-on operation is performed by the control module (12).
7. The conveyor belt synchronous rotation transfer work piece control system of claim 6, wherein: the correction device (14) comprises a positioning lug (141) which is arranged at one end of the driving roller of the input transmission belt (2) and moves circularly along with the driving roller of the input transmission belt (2), and a proximity switch sensor (142) which is arranged on the input transmission belt (2) and is connected with the control module (12) and used for detecting the positioning lug (141).
8. The conveyor belt synchronous rotation transfer work piece control system of claim 1, wherein: the control module (12) is arranged in the servo motor driver (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223329455.7U CN219216502U (en) | 2022-12-09 | 2022-12-09 | Control system for synchronously rotating and transferring workpiece by conveyor belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223329455.7U CN219216502U (en) | 2022-12-09 | 2022-12-09 | Control system for synchronously rotating and transferring workpiece by conveyor belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219216502U true CN219216502U (en) | 2023-06-20 |
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ID=86759385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223329455.7U Active CN219216502U (en) | 2022-12-09 | 2022-12-09 | Control system for synchronously rotating and transferring workpiece by conveyor belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219216502U (en) |
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2022
- 2022-12-09 CN CN202223329455.7U patent/CN219216502U/en active Active
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