CN219190555U - Full-automatic coding nail gun equipment - Google Patents
Full-automatic coding nail gun equipment Download PDFInfo
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- CN219190555U CN219190555U CN202320155615.6U CN202320155615U CN219190555U CN 219190555 U CN219190555 U CN 219190555U CN 202320155615 U CN202320155615 U CN 202320155615U CN 219190555 U CN219190555 U CN 219190555U
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Abstract
The utility model discloses full-automatic code nail gun equipment which comprises a lower machine case, a bedplate and a rack, wherein a gate protection mechanism is arranged on the surface of the rack, a plurality of groups of equidistant balls are arranged on the upper surface of the bedplate, a supporting plate is arranged on the balls in a sliding mode, a leather piece positioning jig for positioning workpieces is arranged at the top end of the supporting plate, a plurality of groups of equidistant Y-axis roller ways are arranged at the top end of the lower machine case, a six-axis mechanical arm is arranged at one side of the top end of the lower machine case, and code nails and a camera shooting assembly are arranged at the tail end of the mechanical arm of the six-axis mechanical arm. According to the utility model, the action path of the six-axis mechanical arm is preset by the PLC control panel, so that the six-axis mechanical arm simulates manual nailing operation, compared with the manual nailing operation, the working burden of workers is effectively reduced, the nailing efficiency is improved, meanwhile, the nailing position is accurate in the nailing process, the phenomena of missing and missing nails are avoided, and the product quality of leather parts is improved.
Description
Technical Field
The utility model relates to the technical field of leather nailing, in particular to full-automatic code nailing gun equipment.
Background
The nail is a pneumatic nail, mainly used in industrial knife processing, home decoration, furniture manufacturing, packaging, leather, shoe artware and the like, and particularly in leather technology, leather and a fixing piece are required to be fixed together by using the nail, when the operation is carried out at present, a worker generally uses a pneumatic nail gun or an electric nail gun to operate, and positions the nail by using a fixture or a tool for positioning the fixing piece, then corresponding leather pieces are covered on the fixing piece, and then nailing operation is carried out according to the positioning point, but the manual nailing mode has higher operation intensity for the worker, the worker is required to bear the reaction force of the nail gun, and under the condition of batch operation, the difference of the position accuracy of the manual nailing is larger, the phenomenon of nail leakage exists, so that the quality of leather piece products is difficult to control.
Disclosure of Invention
The utility model aims to provide full-automatic code nailing gun equipment, which solves the problems that in the background technology, manual nailing is high in operation intensity for workers and large in difference of nailing position accuracy, and is not beneficial to improvement and control of leather product quality.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-automatic code nail rifle equipment, includes chassis, platen and frame down, the surface mounting of frame has gate protection mechanism, the last surface mounting of platen has the equidistant ball of a plurality of groups, slidable mounting has the layer board on the ball, just the leather piece location tool of location work piece is installed on the top of layer board, the Y axle roll table of a plurality of equidistance of group is installed on the top of chassis down, six mechanical arms are installed to one side at chassis top down, six mechanical arms's horn end is installed and is beaten code nail and camera subassembly, the lower chassis top between Y axle roll table and the six mechanical arms is installed the tool push-and-pull subassembly, the clamping mechanism that is used for fixed layer board is installed to the removal end of tool push-and-pull subassembly, three-color alarm lamp is installed to one side at chassis top, the start button is all installed to the both sides on surface, one side at chassis top installs the photoelectric sensor that is used for detecting leather piece location tool position wherein a set of emergency stop button, install the panel on the outer wall of one side, six mechanical arms, PLC control panel, gate, six mechanical arms, input protection mechanism and PLC.
Preferably, the MCA label is installed to one side of frame surface and is swept a yard identification component, MCA label sweeps a yard identification component and PLC control panel electric connection.
Preferably, the gate protection mechanism comprises an electric push rod I arranged on the inner wall of one side of the frame and a transparent gate plate arranged at the bottom end of a piston rod of the electric push rod I, and the input end of the electric push rod I is electrically connected with the output end of the PLC control panel.
Preferably, the coding nail and the camera shooting assembly comprise a supporting seat arranged at the tail end of a six-axis mechanical arm, a pneumatic coding nail gun and a CCD camera are respectively arranged at two sides of the bottom end of the supporting seat, and the input ends of the pneumatic coding nail gun and the CCD camera are electrically connected with the output end of the PLC control panel.
Preferably, the clamping mechanism comprises two groups of guide rails arranged at the top end of the lower chassis, one side of the top end of each guide rail is provided with a positioning cylinder through a sliding table, the top end of a piston rod of each positioning cylinder is provided with a clamping block, and the input end of each positioning cylinder is electrically connected with the output end of the PLC control panel.
Preferably, the jig push-pull assembly comprises a first cylinder installed on one side of the top end of the lower chassis, a connecting plate is installed on the top end of a piston rod of the first cylinder, the connecting plate is fixedly connected with the outer walls of the two groups of positioning cylinders, and the input end of the first cylinder is electrically connected with the output end of the PLC control panel.
Compared with the prior art, the utility model has the beneficial effects that: this full-automatic code nail gun equipment is through being provided with the structure of mutually supporting such as code nail and subassembly and six arms of making a video recording, the action route of six arms is preset by PLC control panel, make it simulate manual nailing operation, six arms hover according to the nailing position that presets in the PLC control panel, every time the action is accomplished to six arms, pneumatic code nail gun just carries out nailing operation in proper order, until six arms, pneumatic code nail gun accomplish nailing operation according to predetermineeing the procedure, after the nailing operation finishes, six arms fully above-mentioned nailing route, the CCD camera is shot on the hover point position of six arms action at this moment, thereby detect the phenomenon of whether the nail leakage appears, compare in manual nailing operation, effectually reduced staff's operation burden, and improve nailing efficiency, nail in-process nail position is accurate simultaneously, the phenomenon of the nail leakage of beating, the product quality of leather piece has been improved.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of the present utility model;
FIG. 3 is a schematic diagram of a three-dimensional structure of a coding pin and a camera assembly according to the present utility model;
FIG. 4 is a schematic diagram of a leather positioning fixture according to the present utility model;
FIG. 5 is a schematic perspective view of a push-pull assembly of the fixture of the present utility model;
in the figure: 1. a lower case; 101. a ball; 102. y-axis roller way; 2. a platen; 3. a frame; 301. a PLC control panel; 302. three-color alarm lamp; 303. the MCA label code scanning identification component; 304. an electric push rod I; 305. a transparent restrictor plate; 4. a supporting plate; 5. leather piece positioning jig; 6. a six-axis mechanical arm; 7. coding nails and camera shooting components; 701. a support base; 702. pneumatic nail gun; 703. a CCD camera; 8. the jig push-pull assembly; 801. a first cylinder; 802. a connecting plate; 803. a guide rail; 9. positioning a cylinder; 901. clamping blocks; 10. an emergency stop button; 11. a start button; 12. a photoelectric sensor.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, an embodiment of the present utility model is provided: the full-automatic coding nail gun equipment comprises a lower machine case 1, a bedplate 2 and a rack 3, wherein a gate protection mechanism is arranged on the surface of the rack 3, a plurality of groups of equidistant balls 101 are arranged on the upper surface of the bedplate 2, a supporting plate 4 is slidably arranged on the balls 101, the balls 101 play a role of assisting the supporting plate 4 to slide, a leather piece positioning jig 5 for positioning a workpiece is arranged at the top end of the supporting plate 4, a worker fixes the workpiece to be covered with leather by utilizing the leather piece positioning jig 5, and then a layer of leather piece is covered on the workpiece;
the staff pushes the supporting plate 4 transversely, so that the supporting plate 4, the leather piece positioning jig 5 and the assembled workpiece slide to the inlet of the frame 3;
a plurality of groups of equidistant Y-axis roller tables 102 are arranged at the top end of the lower machine case 1, a six-axis mechanical arm 6 is arranged at one side of the top end of the lower machine case 1, and a coding nail and a camera shooting assembly 7 are arranged at the tail end of the arm of the six-axis mechanical arm 6;
a jig push-pull assembly 8 is arranged at the top end of the lower machine box 1 between the Y-axis roller way 102 and the six-axis mechanical arm 6, a clamping mechanism for fixing the supporting plate 4 is arranged at the moving end of the jig push-pull assembly 8, the clamping mechanism comprises two groups of guide rails 803 arranged at the top end of the lower machine box 1, a positioning cylinder 9 is arranged at one side of the top end of the guide rails 803 through a sliding table, a clamping block 901 is arranged at the top end of a piston rod of the positioning cylinder 9, the input end of the positioning cylinder 9 is electrically connected with the output end of the PLC control panel 301, and the supporting plate 4, a leather piece positioning jig 5, a workpiece and the like are pushed into the machine frame 3 along the Y-axis roller way 102, so that the supporting plate 4 is positioned between the two groups of clamping mechanisms;
a three-color alarm lamp 302 is arranged on one side of the top end of the stand 3, starting buttons 11 are arranged on two sides of the surface of the bedplate 2, an emergency stop button 10 is arranged on the surface of the bedplate 2 on one side of one group of starting buttons 11, a worker sends working signals to the PLC control panel 301 through the two groups of starting buttons 11, the PLC control panel 301 drives equipment to work, a gate protection mechanism seals an inlet of the stand 3 in the working process, code nails are prevented from splashing, and the worker is protected;
the supporting plate 4 is positioned by two assembly clamping mechanisms, namely, the positioning air cylinder 9 pushes the clamping blocks 901 towards the outer wall of the supporting plate 4, so as to clamp the supporting plate 4;
a photoelectric sensor 12 for detecting the position of the leather piece positioning jig 5 is arranged on one side of the top end of the lower case 1, a PLC control panel 301 is arranged on the outer wall of one side of the frame 3, the output end of the PLC control panel 301 is electrically connected with a gate protection mechanism, a clamping mechanism, a three-color alarm lamp 302, a six-axis mechanical arm 6, a coding nail, a camera shooting assembly 7, a jig push-pull assembly 8 and the input end of the photoelectric sensor 12, the jig push-pull assembly 8 pulls back the supporting plate 4, the leather piece positioning jig 5 and a workpiece, namely a cylinder I801 contracts, and then the connecting plate 802, the clamping mechanism, the supporting plate 4 and other components move towards the direction of the six-axis mechanical arm 6 until the photoelectric sensor 12 detects that the position of the leather piece positioning jig 5 is not moved, namely the workpiece is indicated to move in place;
the coding nail and shooting assembly 7 comprises a supporting seat 701 arranged at the tail end of a six-axis mechanical arm 6, wherein a pneumatic coding nail gun 702 and a CCD camera 703 are respectively arranged at two sides of the bottom end of the supporting seat 701, and the input ends of the pneumatic coding nail gun 702 and the CCD camera 703 are electrically connected with the output end of the PLC control panel 301;
the six-axis mechanical arm 6 hovers according to a preset nailing position in the PLC control panel 301, the pneumatic nail gun 702 sequentially nailing operation is performed every time the six-axis mechanical arm 6 completes one action until the six-axis mechanical arm 6 and the pneumatic nail gun 702 complete nailing operation according to a preset program, after the nailing operation is completed, the six-axis mechanical arm 6 repeats the nailing path, at this time, the CCD camera 703 performs photographing operation on a hovering point where the six-axis mechanical arm 6 operates, and therefore whether the phenomenon of nail leakage occurs is detected;
the jig push-pull assembly 8 comprises a first cylinder 801 arranged at one side of the top end of the lower chassis 1, a connecting plate 802 is arranged at the top end of a piston rod of the first cylinder 801, the connecting plate 802 is fixedly connected with the outer walls of the two groups of positioning cylinders 9, and the input end of the first cylinder 801 is electrically connected with the output end of the PLC control panel 301;
after no nail leakage phenomenon, resetting the six-axis mechanical arm 6, the coding nail and the camera shooting assembly 7, opening the gate protection mechanism, and sending the supporting plate 4, the leather piece positioning jig 5 and the nailed workpiece out of the frame 3 by the jig push-pull assembly 8, so that a worker can finish the workpiece;
an MCA label scanning code identification component 303 is arranged on one side of the surface of the frame 3, the MCA label scanning code identification component 303 is electrically connected with the PLC control panel 301, and product information is obtained through the MCA label scanning code identification component 303;
the gate protection mechanism comprises an electric first push rod 304 arranged on the inner wall of one side of the frame 3 and a transparent gate plate 305 arranged at the bottom end of a piston rod of the electric first push rod 304, wherein the input end of the electric first push rod 304 is electrically connected with the output end of the PLC control panel 301, and the electric first push rod 304 pushes the transparent gate plate 305 to move downwards to the limit position, so that the inlet of the frame 3 is plugged by the transparent gate plate 305.
When the embodiment of the application is used, firstly, a worker fixes a workpiece to be covered with leather by utilizing the leather piece positioning jig 5, then a layer of leather piece is covered on the workpiece, then the worker transversely pushes the supporting plate 4, the leather piece positioning jig 5 and the assembled workpiece slide to the inlet of the rack 3, then the supporting plate 4, the leather piece positioning jig 5, the workpiece and the like are pushed into the rack 3 along the Y-axis roller way 102, so that the supporting plate 4 is positioned between two assembly clamping mechanisms, after the operation is finished, the worker sends working signals to the PLC control panel 301 through two groups of starting buttons 11, the PLC control panel 301 drives the equipment to work, the gate protection mechanism blocks the inlet of the rack 3 in the working process, the supporting plate 4 is positioned by the two assembly clamping mechanisms, namely the positioning cylinder 9 pushes the clamping block 901 towards the outer wall of the supporting plate 4, so as to clamp the supporting plate 4, then the fixture push-pull assembly 8 pulls back the supporting plate 4, the leather piece positioning fixture 5 and the workpiece, namely the first air cylinder 801 is contracted, and then the components such as the connecting plate 802, the clamping mechanism and the supporting plate 4 move towards the six-axis mechanical arm 6 until the photoelectric sensor 12 detects that the position of the leather piece positioning fixture 5 is not moved, namely the workpiece is indicated to move in place, at the moment, the six-axis mechanical arm 6 hovers according to the preset nailing position in the PLC control panel 301, the pneumatic code nail gun 702 sequentially performs nailing operation when the six-axis mechanical arm 6 completes one action, until the six-axis mechanical arm 6 and the pneumatic code nail gun 702 complete the nailing operation according to the preset program, after the nailing operation is completed, the six-axis mechanical arm 6 repeats the nailing path, at the moment, the CCD camera 703 performs photographing operation on the hovering point of the six-axis mechanical arm 6 action, so as to detect whether the phenomenon of nail leakage occurs, after no nail leakage phenomenon, the six-axis mechanical arm 6, the coding nail and the camera shooting assembly 7 are reset, the gate protection mechanism is opened, the supporting plate 4, the leather piece positioning jig 5 and the workpiece after nailing are sent out of the frame 3 by the jig push-pull assembly 8, at the moment, workpieces are finished by workers, namely nailing operation is finished, compared with manual nailing operation, the work burden of the workers is effectively reduced, the nailing efficiency is improved, meanwhile, the nailing position in the nailing process is accurate, the phenomena of nail leakage and nail leakage cannot occur, and the product quality of leather pieces is improved.
Claims (6)
1. The utility model provides a full-automatic code nail gun equipment, its characterized in that, including lower machine case (1), platen (2) and frame (3), the surface mounting of frame (3) has gate protection mechanism, the last surface mounting of platen (2) has a plurality of equidistant ball (101) of group, slidable mounting has layer board (4) on ball (101), just leather spare location tool (5) of location work piece are installed on the top of layer board (4), Y axle roll table (102) of a plurality of equidistance of group are installed on the top of lower machine case (1), six axle arm (6) are installed to one side on lower machine case (1) top, six axle arm (6) are installed at the arm end and are beaten code nail and camera module (7), lower machine case (1) top between Y axle roll table (102) and six axle arm (6) is installed tool push-pull module (8), the mechanism that is used for fixing moving (4) is installed on the top of layer board (4), one side of frame (3) top is installed, alarm button (2) are installed on one side of platen (2) are installed on the surface mounting button (11) of platen (11), a photoelectric sensor (12) for detecting the position of a leather piece positioning jig (5) is arranged on one side of the top end of the lower chassis (1), a PLC control panel (301) is arranged on the outer wall of one side of the frame (3), and the output end of the PLC control panel (301) is electrically connected with a gate protection mechanism, a clamping mechanism, a three-color alarm lamp (302), a six-axis mechanical arm (6), a code nail, a camera shooting assembly (7), a jig push-pull assembly (8) and the input end of the photoelectric sensor (12).
2. A fully automatic code nailer apparatus as in claim 1 wherein: one side of the surface of the frame (3) is provided with an MCA label scanning code identification component (303), and the MCA label scanning code identification component (303) is electrically connected with the PLC control panel (301).
3. A fully automatic code nailer apparatus as in claim 1 wherein: the gate protection mechanism comprises a first electric push rod (304) arranged on the inner wall of one side of the frame (3) and a transparent gate plate (305) arranged at the bottom end of a piston rod of the first electric push rod (304), wherein the input end of the first electric push rod (304) is electrically connected with the output end of the PLC control panel (301).
4. A fully automatic code nailer apparatus as in claim 1 wherein: the coding nail and shooting assembly (7) comprises a supporting seat (701) arranged at the tail end of a six-axis mechanical arm (6) arm, a pneumatic coding nail gun (702) and a CCD camera (703) are respectively arranged at two sides of the bottom end of the supporting seat (701), and the input ends of the pneumatic coding nail gun (702) and the CCD camera (703) are electrically connected with the output end of the PLC control panel (301).
5. A fully automatic code nailer apparatus as in claim 1 wherein: the clamping mechanism comprises two groups of guide rails (803) arranged at the top end of the lower chassis (1), one side of the top end of each guide rail (803) is provided with a positioning cylinder (9) through a sliding table, the top end of a piston rod of each positioning cylinder (9) is provided with a clamping block (901), and the input end of each positioning cylinder (9) is electrically connected with the output end of the PLC control panel (301).
6. A fully automatic code nailer apparatus as in claim 5 wherein: the jig push-pull assembly (8) comprises a first cylinder (801) arranged on one side of the top end of the lower chassis (1), a connecting plate (802) is arranged on the top end of a piston rod of the first cylinder (801), the connecting plate (802) is fixedly connected with the outer walls of the two groups of positioning cylinders (9), and the input end of the first cylinder (801) is electrically connected with the output end of the PLC control panel (301).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320155615.6U CN219190555U (en) | 2023-02-08 | 2023-02-08 | Full-automatic coding nail gun equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320155615.6U CN219190555U (en) | 2023-02-08 | 2023-02-08 | Full-automatic coding nail gun equipment |
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CN219190555U true CN219190555U (en) | 2023-06-16 |
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Application Number | Title | Priority Date | Filing Date |
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CN202320155615.6U Active CN219190555U (en) | 2023-02-08 | 2023-02-08 | Full-automatic coding nail gun equipment |
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CN (1) | CN219190555U (en) |
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2023
- 2023-02-08 CN CN202320155615.6U patent/CN219190555U/en active Active
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