CN216566411U

CN216566411U - Integrated press-fitting device for bearing support

Info

Publication number: CN216566411U
Application number: CN202123385693.5U
Authority: CN
Inventors: 王莹麟; 沈雨春; 黄振海
Original assignee: Suzhou Ishikawa Iron Manufacturing Co ltd
Current assignee: Suzhou Ishikawa Iron Manufacturing Co ltd
Priority date: 2021-12-29
Filing date: 2021-12-29
Publication date: 2022-05-20
Anticipated expiration: 2031-12-29

Abstract

The utility model relates to the technical field of assembly of automobile parts and discloses an integrated press-fitting device for a bearing support, which comprises an operating platform, wherein a blanking conveying belt is arranged at the top of the operating platform; according to the automatic workpiece feeding device, the first servo electric cylinder, the third servo electric cylinder, the tool, the third servo electric cylinder, the second servo electric cylinder and the feeding conveying belt are arranged, a workpiece is placed through the tool, the first servo electric cylinder, the third servo electric cylinder and the second servo electric cylinder respectively drive different assembling accessories to be clamped into the workpiece, automatic assembly of the workpiece is achieved, consistency of clamping positions of workers at each time is guaranteed, mistake-proofing limiting is used during product positioning, accuracy and stability of positioning positions are guaranteed, parts cannot be misplaced due to manual errors, the installed workpieces are clamped through the mechanical gripper, automatic feeding of the workpieces is achieved, stability of workpiece processing is improved, labor intensity of workers is reduced, and processing efficiency is improved.

Description

Integrated press-fitting device for bearing support

Technical Field

The utility model relates to the technical field of assembly of automobile part assemblies, in particular to an integrated press-fitting device for a bearing support.

Background

In the field of automobile part machining, a bearing support needs to be machined at present, however, the mode used for machining the bearing support is manual operation assembly at present, and the assembly process of the bearing support is that loading is carried out firstly and then a workpiece is clamped; manually pressing the pin into the hole by using an iron hammer and matching with a tool; arranging a bearing on a limiting mechanism; a manual lever is pressed into the bearing; filling a snap spring; finally, manually pressing the clamp spring;

all the manual drives in the whole process are adopted, the stability of the manufacturing process is poor, the production efficiency is low, and the labor intensity of operators is high.

Therefore, an integrated press-fitting device for a bearing support is provided to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an integrated press-fitting device for a bearing support, which has the advantages of good stability, low labor intensity and high efficiency, and solves the problems of poor process stability, low production efficiency and high labor intensity of operators when the existing bearing support is manually operated in the machining process.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an integration pressure equipment device for bearing support, includes the operation panel, unloading conveyor belt is installed at the top of operation panel, one side of unloading conveyor belt is equipped with the gripper with the operation panel installation, unloading conveyor belt's top is equipped with the frock, the top of frock is equipped with the stand, servo electric cylinder three is installed at the top of stand, the top installation of support frame and operation panel is passed through on servo electric cylinder three's surface, one side of stand is equipped with the servo electric cylinder one with the support frame installation, jump ring frock is installed to the bottom of servo electric cylinder one, servo electric cylinder two is installed to the bottom of operation panel inner chamber, servo guide rail is installed at the top of operation panel, the bottom sliding connection of servo guide rail's top and frock, the slide is installed at the top of operation panel inner chamber.

Preferably, the top of unloading conveyor belt is equipped with the protection casing, the bottom of protection casing and the top installation of operation panel.

Preferably, the top of operation panel is equipped with two gratings, two the grating all with the protection casing installation.

Preferably, a control panel is installed at one side of the protection cover.

Preferably, a three-color lamp is mounted on the top of the protective cover, and the three-color lamp is located at one corner of the top of the protective cover.

Preferably, a first storage box, a second storage box and a third storage box are respectively installed on one side of the operating platform, and the second storage box is located between the first storage box and the third storage box.

Compared with the prior art, the utility model has the following beneficial effects:

according to the automatic workpiece feeding device, the first servo electric cylinder, the third servo electric cylinder, the tool, the third servo electric cylinder, the second servo electric cylinder and the feeding conveying belt are arranged, a workpiece is placed through the tool, the first servo electric cylinder, the third servo electric cylinder and the second servo electric cylinder respectively drive different assembling accessories to be clamped into the workpiece, automatic assembly of the workpiece is achieved, consistency of clamping positions of workers at each time is guaranteed, mistake-proofing limiting is used during product positioning, accuracy and stability of positioning positions are guaranteed, parts cannot be misplaced due to manual errors, the installed workpieces are clamped through the mechanical gripper, automatic feeding of the workpieces is achieved, stability of workpiece processing is improved, labor intensity of workers is reduced, and processing efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the operating table of the present invention;

FIG. 3 is a partial side view of the structure of the present invention;

fig. 4 is a side view of the inventive skid.

In the figure: 1. an operation table; 2. blanking and conveying a belt; 3. a mechanical gripper; 4. assembling; 5. a column; 6. a first servo electric cylinder; 7. a clamp spring tool; 8. a second servo electric cylinder; 9. a servo guide rail; 10. a third servo electric cylinder; 11. a protective cover; 12. a grating; 13. a control panel; 14. a three-color lamp; 15. a first storage box; 16. a second storage box; 17. a third storage box; 18. a slideway.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, 2, 3 and 4, an integrated press-fitting device for a bearing support comprises an operation table 1, a blanking conveying belt 2 is installed at the top of the operation table 1, a mechanical gripper 3 installed on the operation table 1 is arranged on one side of the blanking conveying belt 2, a tool 4 is arranged at the top of the blanking conveying belt 2, an upright post 5 is arranged at the top of the tool 4, a servo electric cylinder III 10 is installed at the top of the upright post 5, the surface of the servo electric cylinder III 10 is installed at the top of the operation table 1 through a support frame, a servo electric cylinder I6 installed on the support frame is arranged on one side of the upright post 5, a snap spring tool 7 is installed at the bottom of the servo electric cylinder I6, a servo electric cylinder II 8 is installed at the bottom of an inner cavity of the operation table 1, a servo guide rail 9 is installed at the top of the operation table 1, the top of the servo guide rail 9 is slidably connected with the bottom of the tool 4, a slide 18 is installed at the top of the inner cavity of the operation table 1, through setting up servo electric jar one 6, servo electric jar three 10, frock 4, servo electric jar three 10, servo electric jar two 8 and unloading conveyor belt 2, place the work piece through frock 4, servo electric jar one 6, servo electric jar three 10 and servo electric jar two 8 drive different assembly accessories card respectively and go into in the work piece, the automatic assembly to the work piece has been realized, guarantee artifical clamping position unanimity at every turn, use the mistake proofing spacing during product location, guarantee the accurate stability of locating position, can not install the part dislocation because of artifical error, and the work piece of accomplishing through the 3 centre gripping installations of gripper, automatic unloading to the work piece has been realized, thereby the stability of work piece man-hour has been improved, personnel intensity of labour has been reduced, and the machining efficiency is improved.

Further, the top of unloading conveyor belt 2 is equipped with protection casing 11, and the bottom of protection casing 11 and the top installation of operation panel 1 through the setting of protection casing 11, have played the effect of protection to 1 top structure of operation panel, avoid the dust directly to fall to the structure at 1 top of operation panel.

Further, the top of operation panel 1 is equipped with two gratings 12, and two gratings 12 all install with protection casing 11, through the setting of grating 12 for response operating personnel's the action of getting materials avoids makeing mistakes.

Further, a control panel 13 is installed on one side of the protection cover 11, and is used for controlling the operation of the whole device through the arrangement of the control panel 13.

Further, a three-color lamp 14 is installed on the top of the protective cover 11, the three-color lamp 14 is located at one corner of the top of the protective cover 11, and the three-color lamp 14 is used for giving an abnormal or bad prompt.

Further, one side of the operating platform 1 is respectively provided with a first storage box 15, a second storage box 16 and a third storage box 17, the second storage box 16 is positioned between the first storage box 15 and the third storage box 17, and the first storage box 15, the second storage box 16 and the third storage box 17 are arranged for placing processing accessories.

The working principle is as follows: when the tool is used, an operator takes a first assembly accessory pin in the first storage box 15, places the first assembly accessory pin in a pin cavity of the tool 4, takes a workpiece body, places the workpiece body in a body cavity of the tool 4, takes a second assembly accessory bearing in the second storage box 16, reversely buckles the second assembly accessory bearing on a limiting head of the upright post 5 from bottom to top, takes a third assembly accessory clamp spring in the third storage box 17, and places the third assembly accessory clamp spring in the clamp spring tool 7;

then, the operator leaves the hand from the mechanical movement area of the press, the hand of the operator is sensed and confirmed by the grating 12 when passing through the grating 12, and then the operator presses down the starting equipment through the control panel 13;

after the equipment is started, the servo guide rail 9 drives the tool 4 to move to the position right below the upright post 5, the servo electric cylinder III 10 presses the second assembly accessory bearing into the large circle at the center of the body from top to bottom, and pressure detection is carried out in the pressing-in process to ensure that the pressing-in is effective;

the servo electric cylinder III 10 is lifted for a plurality of distances, the servo guide rail 9 drives the tool 4, the pin mounting hole is moved to the position right below the servo electric cylinder III 10 and then abuts against a workpiece, the servo electric cylinder II 8 presses the first assembly accessory pin into the pin hole from bottom to top, pressure detection is carried out in the pressing process, and the pressing effect is guaranteed;

a third servo electric cylinder 10, a second servo electric cylinder 8 retreats to the original point position, a servo guide rail 9 transfers the tool 4 to a position right below the first servo electric cylinder 6 and the clamp spring tool 7, the first servo electric cylinder 6 moves from top to bottom, a third assembly accessory is pushed out from the inner circle of the clamp spring tool 7 and assembled into the large center circle of the part body, the limiting and locking of a bearing of the second assembly accessory are realized, and pressure detection error and leakage prevention cannot be realized in the process through research, so that 1 pair of gratings 12 are arranged at a material opening of a first material storage box 15 to sense the material taking action of an operator, and error prevention is realized;

after the three assembly processes are completed, the servo guide rail 9 transfers the tool 4 to the position right below the mechanical gripper 3, the mechanical gripper 3 picks up the assembly parts, simultaneously reads detection signals of each error-proofing process, if the detection signals judge that all the error-proofing processes are OK, the mechanical gripper 3 transfers the workpieces to the blanking conveying belt 2 to complete the operation process, if any 1 in the detection signals judges NG, namely the indentation force exceeds the specification range when the bearing is put into the body, or the motion track of the servo electric cylinder 3 exceeds the specification range, or the indentation force exceeds the specification range when the bearing is sold into the body, or the motion track of the servo electric cylinder 10 exceeds the specification range, or the indentation force of the servo electric cylinder 6 is not sensed by the grating of the storage box 17 during the taking-out action of the snap spring, the mechanical gripper 3 transfers the workpieces to the slideway 18, and simultaneously gives a bad prompt through the control panel 13 and the tri-color lamp 14 to remind operators of intervening abnormal parts, and the bad information is automatically recorded by the PLC system for future reference.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an integration pressure equipment device for bearing support, includes operation panel (1), its characterized in that: the automatic feeding device is characterized in that a blanking conveying belt (2) is installed at the top of an operating platform (1), a mechanical gripper (3) installed with the operating platform (1) is arranged on one side of the blanking conveying belt (2), a tool (4) is arranged at the top of the blanking conveying belt (2), a stand column (5) is arranged at the top of the tool (4), a servo electric cylinder III (10) is installed at the top of the stand column (5), the surface of the servo electric cylinder III (10) is installed at the top of the operating platform (1) through a support frame, a servo electric cylinder I (6) installed with the support frame is arranged on one side of the stand column (5), a clamp spring tool (7) is installed at the bottom of the servo electric cylinder I (6), a servo electric cylinder II (8) is installed at the bottom of an inner cavity of the operating platform (1), a servo guide rail (9) is installed at the top of the operating platform (1), and the top of the servo guide rail (9) is connected with the bottom of the tool (4) in a sliding manner, and a slide way (18) is arranged at the top of the inner cavity of the operating platform (1).

2. An integrated press-fitting device for a bearing bracket according to claim 1, characterized in that: the top of unloading conveyor belt (2) is equipped with protection casing (11), the bottom of protection casing (11) and the top installation of operation panel (1).

3. An integrated press-fitting device for a bearing bracket according to claim 2, characterized in that: the top of operation panel (1) is equipped with two gratings (12), two grating (12) all with protection casing (11) installation.

4. An integrated press-fitting device for a bearing bracket according to claim 3, characterized in that: and a control panel (13) is installed on one side of the protective cover (11).

5. An integrated press-fitting device for a bearing bracket according to claim 4, characterized in that: the three-color lamp (14) is installed at the top of the protective cover (11), and the three-color lamp (14) is located at one corner of the top of the protective cover (11).

6. An integrated press-fitting device for a bearing bracket according to claim 1, characterized in that: one side of the operating platform (1) is provided with a first storage box (15), a second storage box (16) and a third storage box (17) respectively, and the second storage box (16) is located between the first storage box (15) and the third storage box (17).