CN219108599U

CN219108599U - Dough shaper

Info

Publication number: CN219108599U
Application number: CN202320147177.9U
Authority: CN
Inventors: 侯自立; 张守辉; 侯文韬; 杜庆华
Original assignee: Jinan Tianqiao Tiantai Machinery Manufacturing Factory
Current assignee: Jinan Tianqiao Tiantai Machinery Manufacturing Factory
Priority date: 2023-01-31
Filing date: 2023-01-31
Publication date: 2023-06-02
Anticipated expiration: 2033-01-31

Abstract

A dough shaper comprises an introduction part, wherein a plurality of extrusion parts which are sequentially arranged from top to bottom are arranged at the lower part of the introduction part, a conveyer belt is arranged below the extrusion parts, a winding part is arranged on the conveyer belt, and a shaping plate is arranged above the conveyer belt at one side of the winding part far away from the extrusion parts; the extrusion part comprises two extrusion rollers which are oppositely arranged, a driving shaft is arranged in the middle of the extrusion rollers, and annular baffles are arranged on two sides of the extrusion rollers, so that a containing groove is formed between the extrusion rollers and the annular baffles. According to the method, the dough is pressurized through the oppositely arranged extrusion parts, so that air in the dough can be extruded gradually, the dough strength is increased, the taste of a final product is improved, the obtained dough is substantially sheet-shaped after being extruded layer by layer, and then the strip-shaped dough meeting the requirements is obtained through the winding parts and the shaping plates.

Description

Dough shaper

Technical Field

The present application relates to dough shaping machines.

Background

In the process of producing bread or breadcrumbs, including dough-forming-baking and the like, a product in a block shape or a strip shape is generally obtained during forming, and in order to improve the mouthfeel of the final product, a certain operation such as extrusion can be preferably performed on the dough.

The existing dough shaping device comprises a feeding mechanism, a conveyor belt and a dough pressing mechanism, wherein the feeding mechanism is used for feeding dough; the dough pressing mechanism comprises one or more pressing plates, the pressing plates are used for transporting dough in a matched mode with the conveyor belt, the pressing plates are continuously expanded from the middle part to the two ends along the conveying direction of the conveyor belt, the pressing plates are provided with a plurality of raised strips, and the raised strips are sequentially arranged along the conveying direction of the conveyor belt; the feeding mechanism and the dough pressing mechanism are sequentially arranged along the transmission direction of the conveyor belt. The structure can basically ensure the continuity of production, but the pressing effect on the dough in the using process is general, and the air in the dough is not discharged, so that the taste of the product is improved.

Disclosure of Invention

In order to solve the above problems, the present application proposes a dough shaper, which comprises an introducing part, wherein a plurality of extrusion parts are arranged at the lower part of the introducing part from top to bottom in sequence, a conveyer belt is arranged below the extrusion parts, a winding part is arranged on the conveyer belt, and a shaping plate is arranged above the conveyer belt at one side of the winding part far away from the extrusion parts; the extrusion part comprises two extrusion rollers which are oppositely arranged, a driving shaft is arranged in the middle of the extrusion rollers, and annular baffles are arranged on two sides of the extrusion rollers, so that a containing groove is formed between the extrusion rollers and the annular baffles. According to the method, the dough is pressurized through the oppositely arranged extrusion parts, so that air in the dough can be extruded gradually, the dough strength is increased, the taste of a final product is improved, the obtained dough is substantially sheet-shaped after being extruded layer by layer, and then the strip-shaped dough meeting the requirements is obtained through the winding parts and the shaping plates.

Preferably, the distance between the two oppositely arranged squeeze rollers is smaller and smaller, and the distance between the annular baffles of the single squeeze roller is larger and larger in the direction from top to bottom; a correction scraping plate is arranged below the extrusion part.

Preferably, even guide sliding rails are arranged on two sides of at least one driving shaft of the extrusion part, a transverse adjusting rod is fixedly arranged on the driving shaft matched with the guide sliding rails through a connecting bearing, threads of the transverse adjusting rod penetrate through a positioning block, and an adjusting handle is arranged at the end part of the transverse adjusting rod. The mode that this application adopted direction slide rail cooperation transverse adjustment pole carries out the screw thread and feeds the adjustment, and the adjustment is convenient, and structural reliability after the adjustment is high, can guarantee the stability of position in the use.

Preferably, the end of each drive shaft is provided with a drive sprocket which is in meshed connection with a drive chain which is also in power connection with the drive shaft of a drive motor.

Preferably, the introducing portion includes a tapered hopper having an opening direction directed toward a middle position of the pressing rollers of the uppermost pressing portion which are disposed opposite to each other.

Preferably, the winding part comprises a supporting table, a winding pressing plate is movably arranged on the supporting table, and the winding pressing plate is arranged at the outlet of the extrusion part.

Preferably, a transverse rod is arranged at one end of the rolling plate, a transverse groove for accommodating the transverse rod is arranged on the supporting table, and a crimping chain net is arranged at the lower part of the transverse rod.

Preferably, the shaping plate comprises a supporting frame body, a horizontal plate arranged above the conveying belt is arranged on the upper portion of the supporting frame body, and a buffer bracket is arranged between the horizontal plate and the supporting frame body.

Preferably, the buffer support comprises a mounting groove arranged on the horizontal plate, a supporting column body is arranged in the mounting groove, a supporting spring is sleeved on the supporting column body, the lower part of the supporting column body is movably inserted into the supporting column body, and the supporting spring is in butt joint with the supporting column body. The setting of supporting spring and support cylinder on the shaping plate of this application passes through the buffer support for when dough is too big, also can get into relatively smooth, then under its roll-out effect, at last obtain the dough of the bar that the size accords with the requirement as far as possible.

Preferably, the conveyer belt comprises a conveyer belt body, wherein supporting rollers are respectively arranged on two sides of the conveyer belt body, and one supporting roller is in power connection with the rotating motor through a rotating chain.

The application can bring the following beneficial effects:

1. according to the method, the dough is pressurized through the oppositely arranged extrusion parts, so that air in the dough can be extruded gradually, the dough strength is increased, the taste of a final product is improved, the obtained dough is substantially sheet-shaped after being extruded layer by layer, and then the strip-shaped dough meeting the requirements is obtained through the winding parts and the shaping plates.

2. The mode that this application adopted direction slide rail cooperation transverse adjustment pole carries out the screw thread and feeds the adjustment, and the adjustment is convenient, and structural reliability after the adjustment is high, can guarantee the stability of position in the use.

3. The setting of supporting spring and support cylinder on the shaping plate of this application passes through the buffer support for when dough is too big, also can get into relatively smooth, then under its roll-out effect, at last obtain the dough of the bar that the size accords with the requirement as far as possible.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application. In the drawings:

FIG. 1 is a schematic view of the internal structure of the present application;

FIG. 2 is an enlarged schematic view of the portion A of FIG. 1;

FIG. 3 is a schematic side view of the present application;

fig. 4 is a schematic structural diagram of the present application.

Detailed Description

In order to clearly illustrate the technical features of the present solution, the present application will be described in detail below with reference to the following detailed description and the accompanying drawings.

In a first embodiment, as shown in fig. 1 to 3, a dough shaper comprises an introduction part 1, a plurality of extrusion parts 2 sequentially arranged from top to bottom are arranged at the lower part of the introduction part 1, a conveyer belt 3 is arranged below the extrusion parts 2, a winding part is arranged on the conveyer belt 3, and a shaping plate 4 is arranged above the conveyer belt 3 at one side of the winding part far away from the extrusion parts 2; the extrusion part 2 comprises two extrusion rollers 5 which are oppositely arranged, a driving shaft 6 is arranged in the middle of the extrusion rollers 5, and annular baffles 7 are arranged on two sides of the extrusion rollers 5, so that a containing groove 8 is formed between the extrusion rollers 5 and the annular baffles 7.

In use, raw materials are introduced into the area between the extrusion rollers 5 through the introduction part 1, then gradually compacted into cakes under the action of the extrusion part 2, then wound into strip-shaped dough through the winding part, and finally shaped into strip-shaped dough with basically uniform cross-sectional area through shaping of the shaping plate 4.

In a second embodiment, as shown in fig. 1-4, a dough shaper comprises an introduction part 1, a plurality of extrusion parts 2 arranged in sequence from top to bottom are arranged at the lower part of the introduction part 1, a conveyer belt 3 is arranged below the extrusion parts 2, a winding part 18 is arranged on the conveyer belt 3, and a shaping plate 4 is arranged above the conveyer belt 3 at one side of the winding part 18 far away from the extrusion parts 2; the extrusion part 2 comprises two extrusion rollers 5 which are oppositely arranged, a driving shaft 6 is arranged in the middle of the extrusion rollers 5, and annular baffles 7 are arranged on two sides of the extrusion rollers 5, so that a containing groove 8 is formed between the extrusion rollers 5 and the annular baffles 7. The distance between the two oppositely arranged squeeze rollers 5 is smaller and smaller, and the distance between the annular baffles 7 of the single squeeze roller 5 is larger and larger in the direction from top to bottom; a correction blade 9 is provided below the pressing portion 2. Even guide rails 10 are arranged on both sides of at least one driving shaft 6 of the extrusion part 2, a transverse adjusting rod 12 is fixedly arranged on the driving shaft 6 matched with the guide rails 10 through a connecting bearing 11, the transverse adjusting rod 12 passes through a positioning block 13 in a threaded manner, and an adjusting handle 14 is arranged at the end part of the transverse adjusting rod 12. The end of each drive shaft 6 is provided with a drive sprocket 15, which drive sprocket 15 is in meshed connection with a drive chain 16, which drive chain 16 is also in power connection with the drive shaft of a drive motor 17. The introduction part 1 comprises a conical hopper with its opening oriented towards the middle position of the oppositely arranged squeeze rolls 5 of the uppermost squeeze part 2. The winding part 18 comprises a supporting table 19, a winding pressing plate 20 is movably arranged on the supporting table 19, and the winding pressing plate 20 is arranged at the outlet of the extrusion part 2. The platen 20 has a lateral rod 21 at one end, a lateral groove 22 for accommodating the lateral rod 21 is provided on the support base 19, and a crimp chain net 23 is provided at a lower portion of the lateral rod 22. The shaping plate 4 comprises a supporting frame 25, a horizontal plate 26 arranged above the conveying belt 3 is arranged on the upper portion of the supporting frame 25, and a buffer bracket 27 is arranged between the horizontal plate 26 and the supporting frame 25. The buffer bracket 27 comprises a mounting groove 28 arranged on the horizontal plate 26, a supporting column 29 is arranged in the mounting groove 28, a supporting spring 30 is sleeved on the supporting column 29, the lower part of the supporting column 29 is movably inserted into the supporting frame 25, and the supporting spring 30 is in butt joint with the supporting frame 25. The conveyer belt 3 comprises a conveyer belt body 31, support rollers 32 are respectively arranged on two sides of the conveyer belt body 31, and one of the support rollers is in power connection with a rotating motor 34 through a rotating chain 33.

When the dough shaping machine is used, raw materials are led into the area between the extrusion rollers 5 through the lead-in part 1, then are gradually compacted into cakes under the action of the extrusion part 2, if the gap is required to be adjusted, the dough can be realized by driving the driving shaft 6 through the relative motion of the transverse adjusting rod 12 and the positioning block 13, then the dough is wound into strip-shaped dough through the winding part 18, during winding, the strip-shaped dough with basically consistent transverse sectional area is finally obtained through shaping of the shaping plate 4 due to the gravity and the bonding of the abutting plate 24, and the strip-shaped dough with basically consistent transverse sectional area can be relatively smoothly entered when the dough is oversized through the arrangement of the supporting springs 30 and the supporting columns 29 on the buffer support 27, and then the strip-shaped dough with the size meeting the requirement is finally obtained under the action of the compression and the extension.

The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and changes may be made to the present application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc. which are within the spirit and principles of the present application are intended to be included within the scope of the claims of the present application.

Claims

1. A dough shaper, characterized by: the device comprises an introduction part, wherein a plurality of extrusion parts which are sequentially arranged from top to bottom are arranged at the lower part of the introduction part, a conveyer belt is arranged below the extrusion parts, a winding part is arranged on the conveyer belt, and a shaping plate is arranged above the conveyer belt at one side of the winding part far away from the extrusion parts; the extrusion part comprises two extrusion rollers which are oppositely arranged, a driving shaft is arranged in the middle of the extrusion rollers, and annular baffles are arranged on two sides of the extrusion rollers, so that a containing groove is formed between the extrusion rollers and the annular baffles.

2. A dough shaper as defined in claim 1, wherein: according to the direction from top to bottom, the distance between the two oppositely arranged squeeze rollers is smaller and smaller, and the distance between the annular baffles of the single squeeze roller is larger and larger; a correction scraping plate is arranged below the extrusion part.

3. A dough shaper as defined in claim 1, wherein: even guide sliding rails are arranged on two sides of at least one driving shaft of the extrusion part, a transverse adjusting rod is fixedly connected on the driving shaft matched with the guide sliding rails through a connecting bearing, threads of the transverse adjusting rod penetrate through a positioning block, and an adjusting handle is arranged at the end part of the transverse adjusting rod.

4. A dough shaper as defined in claim 3, wherein: the end of each driving shaft is provided with a driving chain wheel, the driving chain wheel is meshed and connected with a driving chain, and the driving chain is also connected with the driving shaft power of a driving motor.

5. A dough shaper as defined in claim 1, wherein: the guiding part comprises a conical hopper, and the opening direction of the conical hopper faces to the middle position of the two oppositely arranged squeeze rollers of the uppermost squeeze part.

6. A dough shaper as defined in claim 1, wherein: the winding part comprises a supporting table, a rolling plate is movably arranged on the supporting table, and the rolling plate is arranged at the outlet of the extrusion part.

7. A dough shaper as defined in claim 6, wherein: one end of the rolling plate is provided with a transverse rod, a transverse groove for accommodating the transverse rod is formed in the supporting table, and a crimping chain net is arranged at the lower part of the transverse rod.

8. A dough shaper as defined in claim 1, wherein: the shaping plate comprises a supporting frame body, a horizontal plate arranged above the conveying belt is arranged on the upper portion of the supporting frame body, and a buffer bracket is arranged between the horizontal plate and the supporting frame body.

9. A dough shaper as defined in claim 8, wherein: the buffer support comprises a mounting groove arranged on the horizontal plate, a supporting column body is arranged in the mounting groove, a supporting spring is sleeved on the supporting column body, the lower part of the supporting column body is movably inserted into the supporting column body, and the supporting spring is in butt joint with the supporting column body.

10. A dough shaper as defined in claim 1, wherein: the conveyer belt includes the conveyer belt body, is provided with the backing roll respectively in the both sides of conveyer belt body, and one of them backing roll passes through rotatory chain and rotating electrical machines power and links to each other.