CN212697443U

CN212697443U - Rice product forming device

Info

Publication number: CN212697443U
Application number: CN202021049054.4U
Authority: CN
Inventors: 方大全; 王敏
Original assignee: Sichuan Rongcheng Zhongke Machinery Equipment Co ltd
Current assignee: Sichuan Rongcheng Zhongke Machinery Equipment Co ltd
Priority date: 2020-06-09
Filing date: 2020-06-09
Publication date: 2021-03-16
Anticipated expiration: 2030-06-09

Abstract

The utility model discloses a rice products forming device, include: the supporting frame is internally provided with a conveying mechanism for conveying materials; the extrusion mechanism is arranged on the upper part of the support frame and is used for extruding the material entering the conveying mechanism; the forming mechanism is arranged on the upper part of the support frame and is used for compression molding the material on the conveying mechanism; and the material removing mechanism is arranged on one side of the support frame, which is far away from the extrusion mechanism, and is used for removing redundant materials on the conveying mechanism after molding. The utility model discloses the cooperation is inseparable between its multiple operation to degree of automation is high, can greatly practice thrift the manpower, improves work efficiency.

Description

Rice product forming device

Technical Field

The utility model relates to a rice products processing equipment field particularly, relates to a rice products forming device.

Background

The forming machine is most common in the rice cracker and biscuit industry, and can be used for forming varieties with different shapes by rolling and forming through a forming die and changing the current state size of the die.

At present, the existing forming machine is simple in structure and low in automation degree, and more manual operations are needed in the forming process, so that the working efficiency is low.

In view of this, the present application is specifically made.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a rice products forming device, the cooperation is inseparable between its multiple operation to degree of automation is high, can greatly practice thrift the manpower, improves work efficiency.

The embodiment of the utility model is realized like this:

a rice product molding apparatus comprising: the supporting frame is internally provided with a conveying mechanism for conveying materials;

the extrusion mechanism is arranged on the upper part of the support frame and is used for extruding the material entering the conveying mechanism;

the forming mechanism is arranged on the upper part of the support frame and is used for compression molding the material on the conveying mechanism;

and the material removing mechanism is arranged on one side of the support frame, which is far away from the extrusion mechanism, and is used for removing redundant materials on the conveying mechanism after molding.

Further, forming mechanism includes mounting bracket and shaping roller, the mounting bracket is installed the carriage top, the shaping roller is rotatable to be installed the mounting bracket is close to one side of conveying mechanism, the shaping roller is connected with its elevating gear who goes up and down of drive.

Further, a first conveyor belt assembly matched with the conveying mechanism is obliquely installed on one side, away from the extrusion mechanism, of the supporting frame and used for conveying the blanks, and the conveying direction of the first conveyor belt assembly is the same as that of the conveying mechanism.

Furthermore, two ends of the first conveyor belt assembly are hinged to one side, away from the extrusion mechanism, of the supporting frame, and the first conveyor belt assembly is connected with an adjusting mechanism used for adjusting the inclination angle of the first conveyor belt assembly.

Further, the material removing mechanism comprises a second conveyor belt assembly and a recovery conveyor assembly, the second conveyor belt assembly is installed on the supporting frame and is inclined towards the side where the first conveyor belt assembly is located, a separation space for separating blanks and waste materials is formed between the second conveyor belt assembly and the first conveyor belt assembly, and the conveying direction of the second conveyor belt assembly is opposite to that of the first conveyor belt assembly; the recovery conveying assembly is arranged on one side of the supporting frame close to the extrusion mechanism and is used for conveying the waste falling from the second conveying belt assembly.

Further, the recovery conveyor assembly is located below a side of the second conveyor belt assembly that is distal from the first conveyor belt assembly.

Furthermore, extrusion mechanism includes extrusion frame, fixed roller and regulating roll, the extrusion frame is installed the carriage top, the fixed roller with the regulating roll is installed in the extrusion frame relatively rotatably, the regulating roll be connected with be used for adjusting its with the adjustment subassembly of interval between the fixed roller.

Further, the adjusting assembly comprises sliding blocks arranged at two ends of the adjusting roller through bearings, the sliding blocks are in sliding fit with the extrusion frame, the sliding blocks are far away from one side of the fixing roller, a rotatable adjusting screw rod is arranged on one side of the fixing roller, a threaded hole meshed with the adjusting screw rod is formed in the extrusion frame, and the adjusting screw rod penetrates through the threaded hole and then is provided with an adjusting disc.

Further, fixed blocks are installed at two ends of the fixed roller through bearings, the fixed blocks are fixedly connected with the extrusion frame, and return springs are installed between the fixed blocks and the sliding blocks.

The embodiment of the utility model provides a beneficial effect is:

the embodiment of the utility model provides a rice products forming device, can extrude the material through extrusion mechanism, make the material become the rice cake form, and continuously carry to conveying mechanism on, can carry the rice cake after the extrusion through conveying mechanism, in-process forming mechanism can carry out roll forming to the rice cake on conveying mechanism at the transport, the material after the shaping continues to move on conveying mechanism, when reacing except that material mechanism department, the waste material is along with except that material mechanism motion, and fashioned blank continues to stay on conveying mechanism, realize the separation of waste material and blank, the waste material is followed except that material mechanism motion and collection after the separation, and the blank passes through conveying mechanism and carries to next process. The automatic production can be realized through the cooperation use of every mechanism, improves work efficiency.

Generally, the embodiment of the utility model provides a rice products forming device, the cooperation is inseparable between its multiple operation to degree of automation is high, can greatly practice thrift the manpower, improves work efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural diagram provided in an embodiment of the present invention;

fig. 2 is a schematic transmission diagram provided by an embodiment of the present invention;

fig. 3 is a schematic structural diagram of an extrusion mechanism according to an embodiment of the present invention.

Icon: 1-supporting frame, 2-conveying mechanism, 3-extruding mechanism, 31-extruding frame, 32-fixed roller, 33-adjusting roller, 4-forming mechanism, 41-mounting frame, 42-forming roller, 43-lifting block, 44-lifting cylinder, 5-material removing mechanism, 51-second conveyor belt assembly, 52-recovery conveying assembly, 6-first conveyor belt assembly, 7-adjusting mechanism, 8-fixed block, 9-sliding block, 10-adjusting screw rod, 11-adjusting disc and 12-reset spring.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "parallel," "perpendicular," and the like do not require that the components be absolutely parallel or perpendicular, but may be slightly inclined. For example, "parallel" merely means that the directions are more parallel relative to "perpendicular," and does not mean that the structures are necessarily perfectly parallel, but may be slightly tilted.

Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

The terms "substantially", "essentially", and the like are intended to indicate that the relative terms are not required to be absolutely exact, but may have some deviation. For example: "substantially equal" does not mean absolute equality, but it is difficult to achieve absolute equality in actual production and operation, and some deviation generally exists. Thus, in addition to absolute equality, "substantially equal" also includes the above-described case where there is some deviation. In this case, unless otherwise specified, terms such as "substantially", and the like are used in a similar manner to those described above.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Examples

Referring to fig. 1-3, the present embodiment provides a rice product molding device, which includes a support frame 1, a conveying mechanism 2, an extruding mechanism 3, a molding mechanism 4, a material removing mechanism 5, a first conveyor belt assembly 6, an adjusting mechanism 7, a fixing block 8, a slider 9, an adjusting screw 10, an adjusting disc 11, and a return spring 12.

Install conveying mechanism 2 in the support frame 1, conveying mechanism 2 can adopt conveyer belt, conveying chain and other conventional prior art's transmission structure, and conveying mechanism 2 adopts the form of conveyer belt in this embodiment, installs on the support frame 1 to be used for driving 2 moving power supplies of conveying mechanism, can transport the material through conveying mechanism 2.

Extrusion mechanism 3 is installed at 1 top of support frame, extrusion mechanism 3 installs in one side that support frame 1 is close to conveying mechanism 2 and moves the initial end, and extrusion mechanism 3 can adopt relative rotation ground roller form, can extrude the rice ball of discharging in the process of the last way through extrusion mechanism 3, makes rice ball become the rice cake, makes things convenient for the later stage to carry out the shaping, and the row of the process of the last way arranges the material mechanism and can set up to rocking row material mode to make material homodisperse to between the roller, extrusion mechanism 3's length with conveying mechanism 2's width is the same, thereby makes the rice cake after 3 extrusion processes of extrusion mechanism the same with conveying mechanism 2 width.

The middle part of the support frame 1 is provided with a forming mechanism 4, rice cakes extruded on the conveying mechanism 2 can be formed by the forming mechanism 4, the forming mechanism 4 can adopt a press forming mode or a roll forming mode, when the press forming mode is adopted, the conveying mechanism 2 needs to be matched with the forming mechanism 4 to perform intermittent motion, a conveyor strand stops running after moving forward for a certain distance, the forming mechanism 4 is pressed down to perform forming operation, the forming mechanism 4 rises after forming is completed, the conveying mechanism 2 runs for a certain distance again, and the distance of each running of the conveying mechanism 2 is equal to the width of the forming mechanism 4; when adopting the roll forming mode, conveying mechanism 2 only need last operation can, forming mechanism 4 descends and makes a forming roller 42 section of thick bamboo reach the ideal height, then makes a forming roller 42 section of thick bamboo and conveying mechanism 2 synchronous and antiport can realize lasting shaping, considers work efficiency and continuation problem, forming mechanism 4 in this embodiment adopts the mode of roll forming, in addition, forming roller 42 among the forming mechanism 4 is detachable construction, can select different forming roller 42 according to rice cake figure and the different demands of size.

The utility model discloses a waste material collecting device, including support frame 1, extrusion mechanism 3, support frame, material removing mechanism 5, the waste material after the shaping is separated with the blank, and collect the waste material, material removing mechanism 5 can adopt the mode that the roller was collected, also can adopt the form of conveyer belt, when adopting the roller mode of collection, only need install pivoted roller on support frame 1 can, the roller is the same with the rate of motion of conveyer belt, the direction of rotation of roller is opposite with conveying mechanism 2's rotation direction, when the material after the shaping is carried on conveying mechanism 2, personnel are manual with the waste material winding of head end on the roller, then rotate along with conveyer belt motion and roller, the waste material is automatic to be wound on the roller, and the shaping is that the blank of a plurality of fritter rice cakes then continues to stay on conveying mechanism 2, the mechanism of oodle maker in prior art can be referred to this. When the conveying belt is adopted for conveying, the conveying belt is arranged on the supporting frame 1, the moving direction of the conveying belt is opposite to that of the conveying mechanism 2, then the waste material at the head end is placed on the conveying belt, the waste material moves along with the conveying belt, and the blank material continues to move on the conveying mechanism 2, so that the separation of the waste material and the blank material is realized. In the in-service use process, the mode roller winding waste material of roller is limited in consideration, needs the manual work to demolish after twining too much, influences work efficiency, adopts the mode of conveyer belt to detach the waste material in this implementation.

Can extrude the material through extrusion mechanism 3, make the material become the rice cake form, and continuously carry to conveying mechanism 2 on, can carry the rice cake after the extrusion through conveying mechanism 2, in-process forming mechanism 4 that carries can carry out roll forming to the rice cake on conveying mechanism 2, the material after the shaping continues to move on conveying mechanism 2, when reaching except that material mechanism 5 department, the waste material is along with removing material mechanism 5 and move, and fashioned blank continues to stay on conveying mechanism 2, realize the separation of waste material and blank, the waste material is followed except that material mechanism 5 and moves and collect after the separation, and the blank is carried to next process through conveying mechanism 2. The automatic production can be realized through the cooperation use of every mechanism, improves work efficiency.

Further, the work efficiency is improved, in this embodiment, the forming mechanism 4 includes an installation frame 41 and a forming roller 42, the installation frame 41 is installed on the top of the support frame 1, the lifting blocks 43 are installed at two ends of the forming roller 42 through a rotating shaft, the lifting cylinders 44 are installed at two ends of the top of the installation frame 41, the output ends of the lifting cylinders 44 pass through the installation frame 41 and then are connected with the corresponding lifting blocks 43, the forming roller 42 can be driven by the lifting cylinders 44 to lift, the forming roller 42 is connected with a driving mechanism for driving the forming roller to rotate, the driving mechanism can adopt a motor and gear mode, the rotating direction of the forming roller 42 is opposite to the moving direction of the conveying mechanism 2, when a material passes through the gap between the conveying mechanism 2 and the forming roller 42, the forming roller 42 rotates to complete forming, the whole rice cake is formed into a plurality of small rice cakes, and the roll, can continuously operate, thereby improving the working efficiency.

Further, in order to improve the separation efficiency of the waste material and the blank, in this embodiment, one side of the support frame 1 away from the extrusion mechanism 3 is obliquely provided with a first conveyor belt assembly 6 matched with the conveying mechanism 2 for conveying the blank, the conveying direction of the first conveyor belt assembly 6 is the same as that of the conveying mechanism 2, and in the actual use process, the same conveyor belt can be used for the first conveyor belt assembly 6 and the conveying mechanism 2, so that the continuity of material conveying can be improved. The two ends of the first conveyor belt assembly 6 are hinged on one side of the supporting frame 1 far away from the squeezing mechanism 3, the first conveyor belt assembly 6 is connected with an adjusting mechanism 7 for adjusting the inclination angle of the first conveyor belt assembly 6, the first conveyor belt assembly 6 can be inclined through the adjusting mechanism 7, a certain inclination angle exists between the first conveyor belt assembly 6 and the conveying mechanism 2, when the material on the conveying mechanism 2 moves to the position of the first conveyor belt assembly 6, the first conveyor belt assembly 6 is inclined, so that the conveyor belt at the section is inclined, and the material is conveyed in the inclined direction.

The adjusting mechanism 7 can adopt a cylinder form, the cylinder is fixedly installed on the support frame 1, an output shaft of the cylinder is hinged with one side, far away from the hinged part, of the first conveying belt assembly 6, and the first conveying belt assembly 6 can be pushed to rotate by taking the hinged part as a shaft through the expansion and contraction of the cylinder, so that the inclination angle can be adjusted.

Further, in order to improve the waste separation efficiency, in this embodiment, the material removing mechanism 5 includes a second conveyor belt assembly 51 and a recovery conveyor assembly 52, the second conveyor belt assembly 51 is mounted on the support frame 1, the second conveyor belt assembly 51 is inclined toward the side of the first conveyor belt assembly 6, the second conveyor belt assembly 51 is inclined at the same angle as the first conveyor belt assembly 6, a separation space for separating the blanks and the waste is formed between the second conveyor belt assembly 51 and the first conveyor belt assembly 6, and the second conveyor belt assembly 51 is opposite to the first conveyor belt assembly 6 in the conveying direction; during use, the waste material at the head end is placed on the conveying belt, the waste material moves along with the conveying belt, and the blank material continuously moves on the conveying mechanism 2, so that the separation of the waste material and the blank material is realized.

The recovery conveying assembly 52 is mounted on one side of the supporting frame 1 close to the pressing mechanism 3 and is used for conveying the waste materials falling from the second conveyor belt assembly 51, and the recovery conveying assembly 52 is positioned below one side of the second conveyor belt assembly 51 far away from the first conveyor belt assembly 6. The waste materials falling from the second conveyor belt assembly 51 can fall on the recovery conveyor assembly 52, the recovery conveyor assembly 52 is in a conveyor belt type, and the waste materials are conveyed to other processes for recovery and reuse after falling on the recovery conveyor assembly 52, so that the conveying efficiency of the waste materials is improved.

Further, in order to improve the extrusion efficiency and facilitate adjustment of the extrusion thickness, in this embodiment, the extrusion mechanism 3 includes an extrusion frame 31, a fixed roller 32 and an adjusting roller 33, the extrusion frame 31 is installed at the top of the support frame 1, the fixed roller 32 and the adjusting roller 33 are installed in the extrusion frame 31 in a relatively rotatable manner, two ends of the fixed roller 32 are installed with fixed blocks 8 through bearings, the fixed blocks 8 are fixedly connected with the extrusion frame 31, and the fixed connection manner can be a bolt manner;

the adjusting roller 33 is connected with be used for adjusting its with the adjustment subassembly of interval between the fixed roll 32, the adjustment subassembly includes to be installed through the bearing the slider 9 at adjusting roller 33 both ends, slider 9 with extrusion frame 31 sliding fit, slider 9 is kept away from rotationally accommodate the lead screw 10 is installed to one side of fixed roll 32, offer on the extrusion frame 31 with accommodate the screw hole of lead screw 10 meshing, accommodate the lead screw 10 passes install adjustment disk 11 behind the screw hole, can drive the lead screw through rotating adjustment disk 11 and rotate, lead screw and screw hole screw-thread fit to drive the motion of slider 9 through the lead screw, further drive adjusting roller 33 towards fixed roll 32 one side or keep away from one side of fixed roll 32 and remove, thereby adjust the interval between fixed roll 32 and the adjusting roller 33, realize different extrusion thickness. Fixed block 8 with install reset spring 12 between the slider 9, when adjusting roll 33 removed towards fixed roll 32 one side, can alleviate a little impact force through compression reset spring 12, avoid adjusting roll 33 and fixed roll 32 direct striking, receive the damage.

The working principle of the rice product forming device is as follows: the material in the previous process firstly enters the extrusion mechanism 3, the rice dough is compressed into rice cake shape by the relative rotation of the fixed roller 32 and the adjusting roller 33 in the extrusion mechanism 3, and falls on the conveying mechanism 2, enters a gap between the forming roller 42 and the conveying mechanism 2 in the process of moving along with the conveying mechanism 2, during the rotation of the forming roller 42, the roll forming is completed, the formed waste and the blank synchronously move continuously along with the conveying mechanism 2, when the formed waste and the blank move to the separation space between the second conveyor belt assembly 51 and the first conveyor belt assembly 6, the blank continuously moves along with the first conveyor assembly, and the head end of the waste material is manually wound by personnel on the second conveyor belt assembly 51, which second conveyor belt assembly 51 during operation, the scraps are driven to move, and finally the scraps fall from the second conveyor belt assembly 51, fall on the recovery conveyor assembly 52, and are conveyed to the recovery process through the recovery conveyor assembly 52.

To sum up, the utility model discloses the cooperation is inseparable between its multiple operation to degree of automation is high, can greatly practice thrift the manpower, improves work efficiency.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A rice product molding apparatus, comprising:

the supporting frame is internally provided with a conveying mechanism for conveying materials;

2. The rice product molding device of claim 1 wherein the molding mechanism comprises a mounting frame and a molding roller, the mounting frame is mounted on the top of the support frame, the molding roller is rotatably mounted on one side of the mounting frame close to the conveying mechanism, and the molding roller is connected with a lifting device for driving the molding roller to lift.

3. The rice product forming device as claimed in claim 1, wherein a first conveyor belt assembly cooperating with the conveyor mechanism is installed on a side of the supporting frame away from the pressing mechanism in an inclined manner for conveying the rice product, and the first conveyor belt assembly is conveyed in the same direction as the conveyor mechanism.

4. The rice product molding device of claim 3 wherein the first conveyor belt assembly is hinged at both ends to the side of the support frame away from the pressing mechanism, and the first conveyor belt assembly is connected with an adjusting mechanism for adjusting the inclination angle of the first conveyor belt assembly.

5. The rice product molding apparatus according to claim 4, wherein the material removing mechanism comprises a second conveyor belt assembly and a recovery conveyor assembly, the second conveyor belt assembly is mounted on the support frame and is inclined towards the side of the first conveyor belt assembly, a separation space for separating the blank and the waste is formed between the second conveyor belt assembly and the first conveyor belt assembly, and the conveying direction of the second conveyor belt assembly is opposite to that of the first conveyor belt assembly; the recovery conveying assembly is arranged on one side of the supporting frame close to the extrusion mechanism and is used for conveying the waste falling from the second conveying belt assembly.

6. The rice product molding apparatus of claim 5 wherein the recovery conveyor assembly is located below the side of the second conveyor assembly remote from the first conveyor assembly.

7. The rice product molding device of claim 1 wherein the pressing mechanism comprises a pressing frame, a fixed roller and an adjusting roller, the pressing frame is mounted on the top of the supporting frame, the fixed roller and the adjusting roller are relatively rotatably mounted in the pressing frame, and the adjusting roller is connected with an adjusting assembly for adjusting the distance between the adjusting roller and the fixed roller.

8. The rice product molding device of claim 7, wherein the adjusting assembly comprises sliding blocks mounted at two ends of the adjusting roller through bearings, the sliding blocks are in sliding fit with the extrusion frame, a rotatable adjusting screw rod is mounted at one side of the sliding blocks, which is far away from the fixed roller, a threaded hole meshed with the adjusting screw rod is formed in the extrusion frame, and an adjusting disc is mounted after the adjusting screw rod penetrates through the threaded hole.

9. The rice product molding device of claim 8, wherein fixing blocks are mounted at two ends of the fixing roller through bearings, the fixing blocks are fixedly connected with the extrusion frame, and a return spring is mounted between the fixing blocks and the sliding block.