CN218909005U - Full-automatic transfer structure and hatching system - Google Patents

Full-automatic transfer structure and hatching system Download PDF

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Publication number
CN218909005U
CN218909005U CN202223381617.1U CN202223381617U CN218909005U CN 218909005 U CN218909005 U CN 218909005U CN 202223381617 U CN202223381617 U CN 202223381617U CN 218909005 U CN218909005 U CN 218909005U
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unit
egg
transfer
transporting
transferring
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请求不公布姓名
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Yangzhou Xiaozhimiao Biotechnology Co ltd
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Yangzhou Xiaozhimiao Biotechnology Co ltd
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Abstract

The utility model relates to a full-automatic transfer structure and an incubation system, wherein the full-automatic transfer structure comprises a first transport unit, a platform unit, a clamping unit, a first transfer unit, a second transport unit, a second transfer unit and an egg storage unit; the platform unit is arranged at the output end of the first transportation unit; the clamping unit is arranged at the output end of the first transportation unit; the first transfer unit is arranged in the output end of the clamping unit; the input end of the second transportation unit is positioned in the output end of the clamping unit and sleeved with the first transportation unit; the second transfer unit is arranged at the side part of the fourth transport unit; the egg storage unit is arranged at the side part of the second transferring unit. The intelligent device has high intelligent degree and stable structure, saves manpower and greatly reduces the labor intensity of workers.

Description

Full-automatic transfer structure and hatching system
Technical Field
The utility model relates to the technical field of hatching egg/embryo egg hatching and transferring equipment, in particular to a full-automatic transferring structure and a hatching system.
Background
The traditional incubator mainly comprises a box body, an egg cart, an egg turning device, an air inlet and outlet, a fan, an egg tray, a heating, humidifying and temperature and humidity control device and an alarm system. The frame of the box body mainly comprises steel members, and the vertical surface and the top surface are plastic-coated steel plates or color plates. The egg cart is of a metal structure, the egg tray device is fixed on the four suspenders and can move, and when the egg is turned over, the centers of the two ends of the egg cart are used as fulcrums, and the egg tray device is inclined rightwards and leftwards. The temperature control system mainly comprises a temperature probe, a temperature regulator and an electric heating tube. The humidity control system mainly comprises a relative humidity probe, a regulator and a humidifying device. And under the condition of cooling and storing the hatching eggs, the hatching eggs are also required to be placed in the refrigerator so as to avoid pollution of the hatching eggs by external bacteria under the normal temperature condition.
The traditional incubator usually only has temperature and humidity control and egg turning control, and can only meet basic conditions of incubation, and the defects are as follows:
(1) In the production process, a great deal of manpower is needed, and an egg vehicle filled with egg/embryo eggs enters and exits from an incubator, a hatching room or a constant temperature and humidity greenhouse and is pushed by manpower, so that the labor intensity of workers is certainly increased;
(2) The disinfection room is independently arranged for disinfecting the hatching eggs, and the surface disinfection of the hatching eggs/embryonated eggs is realized by spraying disinfectants by using an atomizer manually or fumigating and disinfecting by using formaldehyde, so that the intelligent degree is low and the limitation is larger;
(3) Because the hatching process only has temperature and humidity monitoring, the water loss rate and O are lacking 2 Concentration (PO) 2 )、CO 2 Concentration (PCO) 2 ) And embryo growth and development conditions, etc., and the hatching process needs experienced staff to observe the embryoThe developed embryo images are subjected to temperature application and humidification by experience, which clearly increases the judgment difficulty of staff;
(4) The incubator is not internally provided with a cooling and heat dissipation system, under the condition that the temperature of the incubation process is too high, the air exhaust door can only be increased by adjusting air, or the heating power supply can be cut off, or the incubator door can be opened for slow heat dissipation and temperature reduction, and the over-temperature treatment can not be carried out when no person is on duty.
The existing refrigeration house is used for cooling and storing embryo eggs after incubation and culture after inoculation, and consists of refrigeration, fans and temperature control, and has the following defects:
(1) The embryo eggs to be cooled need to be pushed and pulled by manpower to enter and exit the refrigeration house, so that the labor intensity of workers is increased;
(2) The egg surface disinfection is carried out by spraying disinfectant by manpower or an atomizer or fumigating and sterilizing.
In addition, under the condition of stacking or unstacking the egg trays, manual stacking or unstacking of the workers is needed, so that the workload of the workers is increased, and the intelligent degree is low.
At present, an effective solution is not proposed for solving the problems that the existing incubator and refrigeration house are insufficient and manual stacking or unstacking of egg trays is needed.
Disclosure of Invention
The utility model aims at overcoming the defects in the prior art, and provides a fully-automatic in-out and transfer device for hatching eggs/embryonated eggs, a hatching system and a refrigerating system, so as to at least solve the problems that the existing hatching machines and refrigeration houses are insufficient and manual in-out of the hatching boxes/refrigeration houses, transfer and egg tray stacking or egg stack unstacking are required.
To achieve the above object, a first aspect of the present utility model provides a fully automatic transfer structure, including:
the first conveying unit is used for conveying egg flats;
the platform unit is arranged at the output end of the first transportation unit and is used for acquiring the egg trays conveyed by the first transportation unit;
the clamping unit is internally provided with an output end of the first transportation unit and the platform unit, and is used for arranging egg trays transferred to the platform unit by the first transportation unit into egg stacks;
the first transfer unit is arranged in the output end of the clamping unit and is used for acquiring the egg stacks clamped by the clamping unit and placing the egg stacks into the egg frames;
the input end of the second transportation unit is positioned in the output end of the clamping unit, and is sleeved with the first transportation unit for conveying egg frames filled with egg stacks;
the output end of the third conveying unit is positioned in the clamping unit and at the side part of the second conveying unit, and is used for conveying the egg frames to the input end of the second conveying unit;
The second transferring unit is arranged at the side part of the fourth transporting unit and is used for acquiring the egg frames conveyed by the fourth transporting unit;
chu Dan the egg storage unit set up in the lateral part of second transportation unit for acquire the egg frame of second transportation unit conveying.
Further, the first transport unit includes:
a first support frame element;
a first transport element disposed on top of the first support frame element for transporting the egg flat;
the first monitoring element is arranged at the output end of the first supporting frame element and is used for detecting whether egg flats exist on the first conveying element.
Further, the platform unit includes:
the egg placing plate element is arranged in the clamping unit and is positioned at the output end of the first conveying unit;
the first lifting element is arranged at the bottom end of the egg laying plate element, and the top end of the first lifting element is connected with the bottom end of the egg laying plate element.
Further, the gripping unit includes:
a mounting element, wherein the first end of the mounting element is internally provided with an output end of the first transportation unit and the platform unit, and the second end of the mounting element is internally provided with an input end of the first transportation unit and the second transportation unit;
A transfer member mounted to a top end of the mounting member;
and the top end of the clamping element is connected with the bottom end of the transferring element and is used for moving under the drive of the transferring element.
Further, the mounting element includes:
a first support frame, wherein an output end of the first transport unit and the platform unit are arranged in the first end of the first support frame, and an input end of the second transport unit and the first transfer unit are arranged in the second end of the first support frame;
the second support frame is arranged at the top end of the first support frame, and the transfer element is arranged at the top end of the second support frame;
the two first sliding grooves are arranged on two opposite side walls of the top end of the second supporting frame and are in sliding connection with the transferring element.
Further, the transfer element comprises:
the mounting piece is erected at the top end of the mounting element;
the second sliding groove is formed in the lower end of the mounting piece;
the first rotating motor is arranged at one end of the mounting piece, and an output shaft of the first rotating motor stretches into the second sliding groove;
The screw rod is rotatably arranged in the second chute, the first end of the screw rod is coaxially connected with the output shaft of the first rotating motor, and the second end of the screw rod is rotatably sleeved on the side wall of the second chute;
the first end of the first sliding block is slidably arranged in the second sliding groove, the screw rod is sleeved with the first sliding block in a threaded mode, and the second end of the first sliding block is downwards arranged below the mounting rod;
the upper end of the connecting piece is connected with the second end of the first sliding block, and two sides of the upper end of the connecting piece are arranged in the installation element and are in sliding connection with the installation element.
Further, the gripping element includes:
the upper end of the telescopic cylinder is connected with the lower end of the transfer element and is used for moving under the action of the transfer element;
the telescopic piece is arranged at the output end of the telescopic cylinder and used for moving under the action of the telescopic cylinder;
the two clamping plates are arranged at the two telescopic ends of the telescopic piece and used for clamping the egg tray or the egg stack under the action of the telescopic piece.
Further, the first transfer unit includes:
the second lifting element is arranged in the clamping unit;
and the transfer plate element is arranged at the top end of the second lifting element, corresponds to the clamping unit and is matched with the clamping unit and is used for supporting the egg stack.
Further, the second transport unit includes:
the input end of the second support frame element is arranged in the output end of the clamping unit, and is sleeved with the first transferring unit;
a second transport element disposed at a top end of the second carriage element;
a first pushing element disposed on a side of the input end of the second carriage element;
the second monitoring element is arranged on the side wall of the first pushing element and used for detecting the egg frame.
Further, the third transport unit includes:
the output end of the third support frame element is arranged in the clamping unit and positioned at the side part of the second transportation unit;
a third transport element disposed on top of the third support frame element for transporting egg frames to the second transport unit;
The first air cylinder element is arranged at the output end of the third support frame element;
and the second cylinder element is arranged at the output end of the first cylinder element and is used for pushing the egg frame to enter the second transportation unit.
Further, the fully automated transport structure further comprises:
and the stirring unit is arranged at two sides of the output end of the second transportation unit, and the lower end of the stirring unit is connected with the output end of the second transportation unit.
Further, the toggle unit includes:
the two motor elements are oppositely arranged at two sides of the output end of the second transportation unit, and the output ends of the two motor elements are positioned above the second transportation unit;
the first ends of the two poking sheet elements are correspondingly arranged at the output ends of the two motor elements and are used for limiting or releasing the egg frames.
Further, the fully automated transport structure further comprises:
and the fourth transportation unit is arranged at the output end of the second transportation unit and is used for acquiring the egg frames conveyed by the second transportation unit.
Further, the fourth transport unit includes:
a fourth carriage element disposed at an output of the second transport unit;
and the fourth conveying element is arranged at the top end of the fourth supporting frame element and is used for transferring egg frames.
Further, the second transfer unit includes:
a cross rail element disposed to a side of the second transport element;
the top end of the transfer box element is slidably sleeved on the transverse rail element and used for sliding along the transverse rail element;
the power element is arranged above the transfer box element, and the bottom end of the power element is connected with the transfer box element and used for driving the transfer box element to move;
the four third lifting elements are correspondingly arranged in the transfer box element;
the transfer element is slidably arranged in the transfer box element, and two sides of the transfer element are connected with the corresponding third lifting element and used for lifting or descending under the drive of the third lifting element;
And the distance detection element is arranged on the transfer element and is used for detecting the ascending or descending distance of the transfer element.
Further, the transfer box element comprises:
the top end of the transfer box is slidably sleeved at the top end of the transverse rail element;
and the four third sliding grooves are formed in the side wall of the transfer box and are used for installing the corresponding third lifting elements.
Further, the power element includes:
the bottom end of the first transmission piece is connected with the transfer box element and used for driving the transfer box element to slide along the transverse rail element under the condition of rotation;
the two first driving wheels are sleeved at two ends of the first driving piece and used for driving the first driving piece to rotate;
the first power motor is in transmission connection with the first driving wheel and is used for driving the first driving wheel to rotate.
Further, the third elevating element includes:
the two second driving wheels are rotatably arranged in the transfer box element;
The second power motor is arranged in the transfer box element and is in transmission connection with the second transmission wheel;
the second transmission part is sleeved with two second transmission wheels and connected with the transfer element.
Further, the transfer element comprises:
a transfer member disposed inside the transfer box element;
the second sliding blocks are arranged on two side walls of the transfer piece, are slidably arranged in the transfer box element, are connected with the corresponding third lifting element and are used for sliding up and down in the transfer box element under the action of the third lifting element;
the conveying piece is arranged at the top end of the transferring piece.
Further, the egg storage unit includes:
a rail element provided at a side of the second transfer unit;
the egg storage elements are arranged at intervals on the side part of the second transferring unit, and the bottom end of each egg storage element is in sliding connection with the track element;
the plurality of fifth conveying elements are arranged in the egg storage element at intervals and used for driving the egg frames to move;
The plurality of nozzle elements are correspondingly arranged on the side walls of the plurality of egg storage elements and are used for disinfecting egg frames on the egg storage elements.
Further, the fully automated transport structure further comprises:
and the lower end of the pushing unit is connected with the side wall of the fourth conveying unit and is used for pushing the egg frames on the fourth conveying unit to the second conveying unit.
Further, the pushing unit includes:
a third cylinder element disposed at a side wall of the fourth transporting unit;
the pushing plate element is arranged at the telescopic end of the third cylinder element;
the third monitoring element is arranged on one side of the push plate element, which faces the second transportation unit, and is used for detecting whether cargoes exist at the top end of the third transportation unit.
A second aspect of the present utility model provides an incubation system comprising:
the fully automated transfer structure of the first aspect.
Further, the hatching system further comprises:
the hatching device is characterized in that the second transporting unit and the egg storage unit of the full-automatic transporting structure are arranged in the hatching device, and the first transporting unit, the platform unit, the clamping unit, the first transporting unit, the second transporting unit, the third transporting unit, the stirring unit and the fourth transporting unit of the full-automatic transporting structure are arranged outside the hatching device.
Further, the hatching system further comprises:
the refrigerator comprises a refrigerator body, wherein the refrigerator body is internally provided with a second transferring unit and an egg storage unit of the full-automatic transferring structure, and the refrigerator body is externally provided with a first transporting unit, a platform unit, a clamping unit, a first transferring unit, a second transporting unit, a third transporting unit, a stirring unit and a fourth transporting unit of the full-automatic transferring structure.
Further, the hatching apparatus includes:
the hatching unit is used for placing the second transferring unit and the egg storage unit of the full-automatic transferring structure inside;
the first temperature control unit is arranged in the hatching unit and used for keeping the temperature in the hatching unit constant;
the cold control unit is arranged in the hatching unit and used for cooling the hatching unit when the hatching unit is overtemperature;
the humidity control unit is arranged in the hatching unit and used for keeping the interior of the hatching unit constant in humidity;
the ventilation unit is arranged in the hatching unit and is used for ventilating the interior of the hatching unit;
The first disinfection unit is arranged in the hatching unit and is used for disinfecting the hatching unit;
the shelf cleaning unit is arranged in the hatching unit and is used for cleaning the interior of the egg storage unit;
the embryo visual image monitoring unit is arranged in the hatching unit and is connected with the upper end of the bracket of the egg storage unit device, and is used for monitoring the growth and development conditions of embryos, particularly three typical egg phases, in the hatching process of the hatching eggs;
the multifunctional monitoring unit is arranged in the hatching unit and is connected with the bottom end of the egg storage unit device.
Further, the first temperature control unit includes:
the first temperature detection element is arranged in the hatching unit and is used for detecting the temperature in the hatching unit;
the first temperature adjusting element is arranged in the hatching unit and used for heating the hatching unit;
the cooling element is arranged in the hatching unit and used for radiating heat in the hatching unit.
Further, the cooling control unit includes:
the refrigerating element is arranged on the outer side wall of the hatching unit;
the first air pipe element is connected with the refrigerating element at a first end and the hatching unit at a second end, and is used for conveying cold air to the hatching unit for cooling when the temperature exceeds the temperature;
the second switch element is arranged at the second end of the first air pipe element and is used for opening or closing the first air pipe element.
Further, the humidity control unit includes:
the humidity detection element is arranged on the inner side wall of the hatching unit and used for detecting the humidity in the hatching unit;
the storage element is arranged on the outer side wall of the hatching unit and is used for storing purified water;
a first channel element, a first end of the first channel element being connected to the memory element;
the humidifying element is arranged on the outer side wall of the hatching unit, is connected with the second end of the first channel element, and is arranged in the hatching unit and used for increasing the humidity in the hatching unit.
Further, the ventilation unit includes:
the fan element is arranged on the outer side wall of the hatching unit and used for conveying fresh air into the hatching unit;
the first end of the second air pipe element is connected with the fan element, and the second end of the second air pipe element is connected with the inside of the hatching unit;
and the filter element is arranged in the second air pipe element and is used for filtering the air entering the hatching unit.
Further, the first sterilizing unit includes:
the first liquid storage element is arranged on the outer side wall of the hatching unit and used for storing disinfectant;
a second channel member, a first end of the second channel member being connected to the first reservoir member;
the first atomizing element, the first end of first atomizing element set up in the lateral wall of hatching unit, and with the second end of second channel element is connected, just the second end of first atomizing element set up in the inside of hatching unit is used for spouting the antiseptic solution after the atomizing to the inside of hatching unit.
Further, the multifunctional monitoring unit includes:
The pressure detection elements are arranged at the bottom end of the egg storage unit and used for detecting the total water loss weight of the egg storage unit so as to judge the water loss rate of the hatching eggs;
the oxygen concentration monitoring element is arranged in the hatching unit and is used for monitoring the oxygen concentration value in the hatching unit;
the carbon dioxide monitoring element is arranged in the hatching unit and is used for monitoring the concentration value of carbon dioxide in the hatching unit.
Further, the refrigerating apparatus includes:
the inside of the refrigerating unit is used for placing the second transferring unit and the egg storage unit of the full-automatic transferring structure;
the second temperature control unit is arranged in the refrigerating unit and is used for keeping the refrigerating unit at a constant temperature;
and the second disinfection unit is arranged in the refrigerating unit and is used for disinfecting the interior of the refrigerating unit.
Further, the second temperature control unit includes:
the second temperature detection element is arranged in the refrigerating unit and is used for detecting the temperature in the refrigerating unit;
The first refrigerating element is arranged in the refrigerating unit and used for conveying cold air into the refrigerating unit.
Further, the second sterilizing unit includes:
a second ozone generating element provided outside the refrigerating unit;
a fourth channel element, the first end of the fourth channel element being connected to the second ozone generating element;
the second air tap element is connected with the second end of the fourth channel element, is positioned in the refrigerating unit and is used for conveying ozone to the inside of the refrigerating unit.
Compared with the prior art, the utility model has the following technical effects:
(1) According to the full-automatic transfer structure, egg trays on a platform unit at the output end of the first conveying unit are clamped and arranged into egg stacks through the clamping unit, meanwhile, the third conveying unit conveys empty egg frames to the upper part of the first transferring unit, then the egg stacks are clamped to the first transferring unit, the first transferring unit places the egg stacks in the egg frames, then the second conveying unit and the fourth conveying unit convey egg frames loaded with eggs/embryos to the second transferring unit, and the second transferring unit conveys the egg frames to the egg storage unit, so that automatic transfer of stacking, boxing, egg trays and egg frames is realized, and the problem that the egg frames need to be manually conveyed in the prior art is solved;
(2) The egg frame in the egg storage unit can be conveyed to the second transferring unit, after the second transferring unit conveys the egg frame to the fourth transporting unit, the pushing unit pushes the egg frame from the fourth transporting unit to the second transporting unit, the second transporting unit moves the egg frame to the upper part of the first transferring unit, finally the first transferring unit pushes the egg stack out of the egg frame, the clamping unit clamps the egg stack to the first transporting unit, the empty egg frame above the first transferring unit is conveyed out of the third transporting unit, and the clamping unit is matched with the platform unit to split the egg stack into single egg trays, so that the egg stack is transferred, unpacked and unstacked;
(3) According to the hatching system, the constant temperature and humidity inside the hatching unit or the cold control unit can be ensured by arranging the temperature control unit and/or the humidity control unit and other control elements, and meanwhile, the hatching system increases the water loss rate and O 2 Concentration (PO) 2 )、CO 2 Concentration (PCO) 2 ) The life sensing units such as visual images of the embryo growth and development conditions monitor the embryo growth and development conditions in real time in the hatching process of the hatching eggs, thereby being beneficial to improving the hatching quality of the hatching eggs or the embryo eggs;
(4) According to the hatching system, the first disinfection unit and the second disinfection unit are arranged, so that the interior of the hatching unit can be automatically disinfected or the interior of the refrigerating unit can be automatically disinfected, and the problem that an existing refrigeration house needs to be independently provided with a disinfection room is solved;
(5) The utility model can realize that the egg frames are stored in the incubator/freezer or taken out from the incubator/freezer, and the egg stacks are taken out from or put into the egg frames, the egg trays are piled or unstacked, thereby reducing manual operation, improving the intelligent degree of egg tray piling and egg frame transferring, and solving the defects in the existing incubator and freezer.
Drawings
Fig. 1 is a schematic structural diagram (a) of a fully automatic transfer structure according to an embodiment of the present utility model;
fig. 2 is a schematic structural view of a first transportation unit according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram of a platform unit according to an embodiment of the present utility model;
FIG. 4 is a schematic diagram of a clamping unit according to an embodiment of the utility model;
FIG. 5 is a schematic view of a second support frame according to an embodiment of the present utility model;
FIG. 6 is a partial cross-sectional view of a transfer member according to an embodiment of the present utility model;
fig. 7 is a schematic structural diagram of a first transferring unit according to an embodiment of the present utility model;
fig. 8 is a schematic structural view of a second transportation unit according to an embodiment of the present utility model;
fig. 9 is a schematic structural view of a third transportation unit according to an embodiment of the present utility model;
fig. 10 is a schematic structural view of a second transfer unit according to an embodiment of the present utility model;
FIG. 11 is a schematic view of the structure of a transfer box element according to an embodiment of the present utility model;
FIG. 12 is a schematic view of a power element according to an embodiment of the present utility model;
FIG. 13 is an assembly view of a third lifting element and a transfer element according to an embodiment of the present utility model;
FIG. 14 is a schematic view of a transfer element according to an embodiment of the present utility model;
fig. 15 is a schematic structural view of an egg storage unit according to an embodiment of the present utility model;
fig. 16 is a schematic structural diagram (ii) of a fully automatic transfer structure according to an embodiment of the present utility model;
FIG. 17 is an assembly view of a second transport unit, a toggle unit, and a fourth transport unit according to an embodiment of the present utility model;
fig. 18 is a schematic structural diagram of a fully automatic transfer structure according to an embodiment of the present utility model (iii);
fig. 19 is a schematic structural diagram of a pushing unit according to an embodiment of the present utility model;
fig. 20 is a schematic structural view (a) of an hatching system according to an embodiment of the present utility model;
fig. 21 is a schematic structural view of an hatching apparatus according to an embodiment of the present utility model;
fig. 22 is a schematic structural view (ii) of an hatching system according to an embodiment of the present utility model;
fig. 23 is a schematic structural view of a refrigerating apparatus according to an embodiment of the present utility model;
fig. 24 is a schematic view (iii) of the hatching system according to an embodiment of the present utility model;
Fig. 25 is a schematic view (fourth) of the structure of the hatching system according to the embodiment of the present utility model;
wherein, each reference sign is:
10. a fully automatic transfer structure;
11. a first transport unit; 111. a first support frame element; 112. a first transport element; 113. a first monitoring element;
12. a platform unit; 121. an egg laying plate element; 122. a first lifting element;
13. a gripping unit; 131. a mounting element; 1311. a first support frame; 1312. a second support frame; 1313. a first chute; 132. a transfer member; 1321. a mounting member; 1322. a second chute; 1323. a first rotating electric machine; 1324. a screw; 1325. a first slider; 1326. a connecting piece; 133. clamping the element; 1331. a telescopic cylinder; 1332. a telescoping member; 1333. a clamping plate;
14. a first transfer unit; 141. a second lifting element; 142. a transfer plate element;
15. a second transport unit; 151. a second support frame element; 152. a second transport element; 153. a first pushing element; 154. a second monitoring element;
16. a third transport unit; 161. a third support frame element; 162. a third transport element; 163. a first cylinder element; 164. a second cylinder element;
17. a second transfer unit; 171. a cross rail element; 172. a transfer box element; 1721. a transfer box; 1722. a third chute; 173. a power element; 1731. a first transmission member; 1732. a first driving wheel; 1733. a first power motor; 174. a third lifting element; 1741. a second driving wheel; 1742. a second power motor; 1743. a second transmission member; 175. a transport element; 1751. a transfer member; 1752. a second slider; 1753. a transfer member; 176. a distance detecting element;
18. Chu Dan units; 181. a track element; 182. an egg storage element; 183. a fifth transport element; 184. a nozzle element;
19. a toggle unit; 191. a motor element; 192. a paddle element;
110. a fourth transport unit; 1101. a fourth carriage element; 1102. a fourth transport element;
120. a pushing unit; 1210. a third cylinder element; 1220. a pusher plate element; 1230. a third monitoring element;
20. a hatching device; 21. a hatching unit; 22. a first temperature control unit; 23. a cold control unit; 24. a humidity control unit; 25. a ventilation unit; 26. a first sterilizing unit; 27. a shelf cleaning unit; 28. an embryo visual image monitoring unit; 29. a multifunctional monitoring unit; 30. a refrigerating device; 31. a refrigerating unit; 32. a second temperature control unit; 33. and a second sterilizing unit.
Detailed Description
In order that the utility model may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. It will be understood that when an element is referred to as being "fixed" to another element, it can be directly on the other element or one or more intervening elements may be present therebetween. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or one or more intervening elements may be present therebetween. The terms "upper," "lower," "inner," "outer," "vertical," "horizontal," and the like as used in this specification, refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not denote or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used in this specification includes any and all combinations of one or more of the associated listed items. In addition, the technical features mentioned in the different embodiments of the utility model described below can be combined with one another as long as they do not conflict with one another.
Example 1
As shown in fig. 1, the embodiment provides a fully automatic transferring structure for stacking, framing and transferring egg flats, which comprises a first transporting unit 11, a platform unit 12, a clamping unit 13, a first transferring unit 14, a second transporting unit 15, a third transporting unit 16, a second transferring unit 17 and an egg storage unit 18. Wherein, the first transporting unit 11 is used for transporting egg trays so as to facilitate the clamping unit 13 to clamp the egg trays; the platform unit 12 is arranged at the output end of the first transportation unit 11 and is used for acquiring the egg flats conveyed by the first transportation unit 11; the clamping unit 13 is arranged at the output end of the first conveying unit 11, the output end of the first conveying unit 11 and the platform unit 12 are arranged in the input end of the clamping unit 13, the first conveying unit 11 conveys egg flats to the platform unit 12, the platform unit 12 lifts the egg flats, meanwhile, the clamping unit 13 moves downwards to be close to the platform unit 12, egg flats or egg stacks on the clamping unit 13 are stacked on egg flats of the platform unit 12 to be combined into new egg stacks, then the clamping unit 13 clamps and moves upwards the new egg stacks, and the platform unit 12 resets to receive another egg flat; the first transferring unit 14 is arranged in the output end of the clamping unit 13, and is used for acquiring the egg stack clamped by the clamping unit 13 and placing the egg stack into the egg frame; the input end of the second transporting unit 15 is arranged in the bottom end of the clamping unit 13, and is sleeved with the first transferring unit 14, so as to convey egg frames filled with egg stacks and transport the egg frames filled with egg stacks to the second transferring unit 17; the second transferring unit 17 is disposed at a side portion of the second transporting unit 15, and is configured to obtain egg frames conveyed by the second transporting unit 15; the egg storage unit 18 is disposed at a side portion of the second transferring unit 17, and is used for obtaining egg frames transferred by the second transferring unit 17.
Further, the fully automatic in-out, transferring, hatching/cooling device for hatching/embryoid further comprises a first control unit, wherein the first control unit is electrically connected with the first transporting unit 11, the platform unit 12, the clamping unit 13, the first transferring unit 14, the second transporting unit 15, the third transporting unit 16, the second transferring unit 17 and the egg storage unit 18 respectively, so as to work under the control of the first control unit, such as opening or closing under the control of the first control unit.
In some of these embodiments, the first control unit may be provided at a side wall of the gripping unit 13.
The first control unit is a control device with data processing and data transmission functions, such as a central processing unit, a controller, a control chip and the like.
The first control unit may be a large-scale controller such as a server having a data processing function.
For example, the first control unit is a PLC controller.
The first control unit can also control the operating times of the first transport unit 11, the gripping unit 13, the first transfer unit 14, the second transport unit 15, the third transport unit 16, the second transfer unit 17 and the egg storage unit 18.
The egg trays are used for placing eggs and can be stacked up and down to form an egg stack.
The egg stacks are used for being placed in egg frames, and the egg frames are used for being driven by the second conveying unit 15 to move, so that the egg stacks are driven to move.
Wherein, the egg frame includes a perforation, and the perforation is arranged on the bottom surface of the egg frame for facilitating the first transferring unit 14 to enter the egg frame or leave the egg frame.
Wherein the size of the perforation is smaller than the size of the egg tray, i.e. the length of the perforation is smaller than the length of the egg tray and/or the width of the perforation is smaller than the width of the egg tray, thereby avoiding the drop of the egg stack from the perforation.
Specifically, in the case where the first transfer unit 14 acquires a flat, the lifting end of the first transfer unit 14 extends upward through two perforations of the egg frame to acquire the flat; in the case of the flats being stacked into a stack, the first transfer unit 14 descends to place the stack into the egg frame, so that the second transfer unit 15 moves the egg frame, which moves the stack.
The first transporting unit 11 is configured to transport the egg flat to the platform unit 12, then the platform unit 12 lifts the egg flat, and the gripping unit 13 moves downward, so as to combine the egg flat of the platform unit 12 with the egg flat or the egg stack on the gripping unit 13 into a new egg stack with increased number of egg flats, then the gripping unit 13 grips the new egg stack and moves upward, and the platform unit 12 resets to receive the egg flat transported by the first transporting unit 11.
The clamping unit 13 is used for clamping egg trays or egg stacks, the clamping unit 13 clamps the egg trays of the platform unit 12, the process is repeated for a plurality of times, and the clamping unit 13 clamps the egg stacks formed by stacking a plurality of egg trays.
In some embodiments, the number of the gripping units 13 may be two, and in the case that two rows of egg flats are placed on the two first transporting units 11, the two gripping units 13 may simultaneously grip two rows of egg flats.
Wherein the platform unit 12 is used for placing a stack of eggs or egg flats, so that the gripping unit 13 is convenient for stacking the egg flats or disassembling the stack of eggs on the platform unit 12.
Wherein, the first transferring unit 14 is used for acquiring the egg stack clamped by the clamping unit 13, or the first transferring unit 14 is contracted downwards to place the egg stack inside the egg frame.
Wherein the second transporting unit 15 is used for transporting the egg yolk containing the egg flat to the second transferring unit 17.
Wherein the third transport unit 16 is adapted to transfer the egg yolk to the second transport unit 15, thereby enabling the first transfer unit 14 to place the egg yolk inside the egg yolk.
Wherein the second transfer unit 17 is used for transferring egg frames with an egg pile to the egg storage unit 18.
The egg storage unit 18 is used for acquiring egg frames conveyed by the second transferring unit 17 so as to store the egg frames.
Specifically, in the case of transporting hatching eggs, a worker places a flat containing hatching eggs on the first transporting unit 11, the first transporting unit 11 transports the flat to the platform unit 12, then the platform unit 12 lifts the flat, and at the same time, the gripping unit 13 moves down to approach the platform unit 12, first stacks the flat or the stack of eggs on the platform unit 12 into a new stack, then the gripping unit 13 grips the new stack and moves up, then the gripping unit 13 places the stack of eggs on the top end of the first transporting unit 14, and the first transporting unit 14 descends to place the stack of eggs inside the egg frame; the second transporting unit 15 drives the egg frames to be transported to the second transporting unit 17, and the second transporting unit 17 transports the egg frames to the interior of the egg storage unit 18.
In some of these embodiments, the egg storage unit 18 is capable of transporting egg frames onto the second transport unit 17.
In some of these embodiments, the second transfer unit 17 is also used to access the goods transported by the egg storage unit 18.
In some of these embodiments, the second transporting unit 15 is further configured to pick up the egg frames above the second transporting unit 17, and the second transporting unit 15 conveys the egg frames containing the egg flats above the first transporting unit 14, so that the first transporting unit 14 can lift the egg stacks, and at the same time, after the first transporting unit 14 lifts the egg stacks, the second transporting unit 15 can push the empty egg frames to the third transporting unit 16.
In some of these embodiments, the first transfer unit 14 is further configured to jack up the stack of eggs from the interior of the egg flat such that the gripping unit 13 grips the flats on the first transfer unit 14 onto the flat unit 12.
In some of these embodiments, the gripping unit 13 is also used to de-pan the stack of eggs on the flat unit 12 to place the egg flat to the first transport unit 11.
In some of these embodiments, the first transporting unit 11 is further configured to acquire the egg flat gripped by the gripping unit 13 and transport the egg flat to a designated location.
Specifically, in the case that the egg storage unit 18 transfers the egg frame to the second transfer unit 17, the second transfer unit 17 transfers the egg frame to the second transport unit 15, the second transport unit 15 transfers the egg frame to the upper side of the first transfer unit 14, the lifting end of the first transfer unit 14 lifts the egg stack through the egg frame, the gripping unit 13 is convenient to grip the egg stack and move the egg stack to the upper end of the platform unit 12, then the gripping unit 13 moves downward, approaches the platform unit 12, places the egg stack on the lifted platform unit 12, the gripping unit 13 moves upward to grip the egg stack and leave a tray, the first transport unit 11 conveys the platform unit 12 away, the gripping unit 13 is matched with the platform unit 12 to displacate the egg, and the first transport unit 11 conveys the egg tray to a designated position.
As shown in fig. 2, the first transport unit 11 comprises a first support frame element 111, a number of first transport elements 112 and a first monitoring element 113. Wherein the first support frame element 111 is placed horizontally on the ground for providing mounting support; the first transporting element 112 is disposed at the top end of the first supporting frame element 111, and is used for transporting egg flat; the first monitoring element 113 is disposed on a sidewall of the first supporting frame element 111, and is used for detecting whether an egg flat exists at an output end of the first supporting frame element 111.
In some of these embodiments, the first support frame element 111 includes a first transfer bracket and four first posts. Wherein, the first conveying support is of a frame structure and is arranged in a shape of a Chinese character kou, and the first conveying support is used for installing the first conveying element 112; the four first stand columns are respectively arranged at the bottom ends of the four corners of the first conveying support, and the top ends of the first stand columns are respectively fixedly connected with the four corners of the bottom end of the first conveying support.
Wherein the first conveying support is an annular support.
Wherein the first upright post is a metal upright post or a nonmetal upright post. For example, the first upright is a stainless steel upright.
In some embodiments, when more than 70 eggs are transported on the egg frame or the egg tray, the first transporting element 112 includes a plurality of first rollers, and the plurality of first rollers are disposed at intervals along the length direction of the first supporting frame element 111 at the top end of the first supporting frame element 111, and are electrically connected to the first control unit, and are used for rotating forward or reverse under the control of the first control unit.
Specifically, a plurality of first rollers are arranged at the top end of the first conveying bracket at intervals.
In some of these embodiments, the first transport element 112 includes four first gears, two first chains, and a first motor, with less than or equal to 70 eggs on the flat. Wherein, the four first gears are correspondingly arranged at two sides of the top end of the first supporting frame element 111; the two first chains are correspondingly sleeved on the four first gears; the first motor is in transmission connection with the two corresponding first gears and is electrically connected with the first control unit and used for driving the two first gears to rotate, so that the two first gears drive the first chain to rotate, and the first chain drives the egg tray to move.
Wherein, four first gears are arranged in two rows.
Wherein the first monitoring element 113 comprises a first inductive base and a first inductive sensor. The first induction base is disposed at the output end of the first supporting frame element 111; the first inductive sensor is disposed inside the first inductive base and is disposed towards the first transport element 112.
Specifically, the first induction base is disposed at an end of the first conveying bracket near the gripping unit 13.
The first induction base is a metal block or a plastic block.
The first sensing sensor may be an infrared sensor, a distance sensor, a proximity sensor, or the like.
Specifically, in the case that the egg flat is placed on the first transporting element 112, the first control unit controls to open the first transporting element 112, and then the first transporting element 112 drives the egg flat to move toward the platform unit 12; after the gripping unit 13 grips the egg flat, the first monitoring element 113 cannot detect the egg flat, then the first monitoring element 113 sends an induction signal to the first control unit, and the first control unit controls to start the first conveying element 112 according to the induction signal, so that the first conveying element 112 drives the next egg flat to move towards the direction where the first monitoring element 113 is located until the first monitoring element 113 senses the egg flat again, and then the first control unit controls to close the first conveying element 112.
As shown in fig. 3, the platform unit 12 includes an egg flat member 121 and a first lifting member 122. Wherein, the egg laying plate element 121 is arranged in the clamping unit 13 and is positioned at the output end of the first conveying unit 11 for laying egg flats or egg stacks; the first lifting element 122 is disposed at the bottom end of the egg laying plate element 121, and the top end of the first lifting element 122 is connected with the bottom end of the egg laying plate element 121, for adjusting the height of the egg tray or the egg stack, and is matched with the gripping unit 13 for stacking or unstacking.
Specifically, the egg flat elements 121 are disposed on the sides of the first cage element 111.
Wherein after the egg flat is transported from the first transporting member 112 to the egg flat-laying member 121, the first lifting member 122 lifts the egg flat on the egg flat-laying member 121 to move upward, the gripping member 133 directly grips the egg flat on the egg flat-laying member 121 for the first time by moving downward, the gripping member 133 moves down the egg flat-laying member 121 for the second time and thereafter, stacks the egg flat or the egg stack on the gripping member 133 on the egg flat of the egg flat-laying member 121 to merge the egg stacks, the gripping member 133 moves down together with the new egg stack on the egg flat-laying member 121 and moves upward, then the first lifting member 122 drives the egg flat-laying member 121 to move downward, so as to obtain another egg flat, the gripping element 133 continues to grip the first transporting element 112 and convey the egg flat to the egg flat placing element 121, that is, the egg flat on the egg flat placing element 121 is transferred to the gripping element 133 and forms an egg stack until the gripping unit 13 grips the egg flat several times, the gripping unit 13 no longer grips the egg flat from the egg flat placing element 121 and the telescopic piece 1333 of the gripping unit 13 is retracted upwards to drive the egg stack to move upwards, meanwhile, the first rotating motor 1323 of the transferring element 132 drives the screw rod 1324 to push the first slider 1313 to move, and finally the gripping unit 13 grips the egg stack to the first transporting unit 14.
For example, after the gripping unit 13 grips the egg flat 4 times, the gripping unit 13 no longer grips the egg flat from the egg flat placing member 121, but grips the stack of eggs on the gripping unit 13 to the top end of the first transfer unit 14.
Wherein the height of each downward shrinkage of the first lifting element 122 is equal, and the height of each downward shrinkage of the first lifting element 122 is slightly larger than the full height of the egg flat.
Wherein the egg laying plate member 121 is a support plate.
The first lifting element 122 is a lifting cylinder, an electric/pneumatic push rod, or the like.
In some of these embodiments, an unpacking unit is also provided on the platform unit 12 for unpacking the stack of eggs when it is inside the box.
As shown in fig. 4, the gripping unit 13 includes a mounting member 131, a transfer member 132, and a gripping member 133. Wherein the first end of the mounting element 131 is internally provided with an output end of the first transport unit 11 and the platform unit 12, the second end of the mounting element 131 is internally provided with an input end of the first transport unit 14 and the second transport unit 15, and the mounting element 131 is used for providing a mounting supporting effect; the transfer member 132 is mounted to the top end of the mounting member 131; the top end of the gripping element 133 is connected to the bottom end of the transferring element 132, and is used for moving under the driving of the transferring element 132 and gripping the egg flat or the egg stack.
Specifically, the mounting element 131 is disposed at the output end of the first carriage element 111; the gripping element 133 is used for de-palletizing the egg stacks on the egg laying plate element 121 or transferring the egg stacks transferred onto the egg laying plate element 121 by the first transporting element 112 to the gripping element 133 one by one to form a plurality of egg stacks.
Specifically, in the case that the egg flat on the first transporting member 112 needs to be transported to the egg flat 121, the first lifting member 122 lifts the egg flat on the egg flat 121 to move upward, and at the same time, the transferring member 132 drives the gripping member 133 to move above the egg flat 121 at the output end of the first supporting member 111, the gripping member 133 moves downward to directly grip the egg flat on the egg flat 121 for the first time, the first lifting member 121 moves downward to stack the egg flat or the egg stack on the egg flat of the egg flat 121, and then grips together with a new egg stack of the egg flat that is transported to the egg flat 121 by the first transporting member 112, and then the first lifting member 122 drives the egg flat 121 to move downward so as to obtain another egg flat, so that the egg flat transported to the egg flat 121 on the first transporting member 112 forms an egg stack at the gripping member 133, and the gripping member 133 is further used to grip the egg stack to the top end of the first transporting unit 14.
As shown in fig. 4 to 5, the mounting member 131 includes a first support frame 1311, a second support frame 1312, and two first slide grooves 1313. Wherein an output end of the first transporting unit 11 and the platform unit 12 are disposed inside a first end of the first supporting frame 1311, and an input end of the second transporting unit 15 and the first transporting unit 14 are disposed inside a second end of the first supporting frame 1311; the second support frame 1312 is disposed at a top end of the first support frame 1311, and a top end of the second support frame 1312 is provided with a transfer member 132; two first sliding grooves 1313 are formed on two opposite side walls of the top end of the second support frame 1312, and slidably connected to the transfer element 132 for mounting the transfer element 132.
In particular, the first support frame 1311 is provided internally of the first end thereof with the first carriage element 111 and the platform unit 12.
In some of these embodiments, the first support frame 1311 and the second support frame 1312 each include a mounting bracket and four second posts. Wherein the mounting frame is of a frame structure; four second stand sets up in the bottom in the four corners of mounting bracket respectively, and the top of every second stand respectively with the bottom four corners fixed connection installation in the four corners position of mounting bracket.
Wherein, the mounting frame of the first support frame 1311 is an annular structure or a U-shaped structure, and the mounting frame of the second support frame 1312 is an annular structure.
The second upright post can be a metal upright post or a nonmetal upright post.
For example, the second column is a stainless steel column.
The first chute 1313 is a strip-shaped groove and is formed on two inner sidewalls of the mounting frame of the second support frame 1312.
Specifically, both ends of the transfer member 132 are slidably disposed inside the two first sliding grooves 1313.
As shown in fig. 6, transfer element 132 includes a mount 1321, a second runner 1322, a first rotary motor 1323, a screw 1324, a first slider 1325, and a connector 1326. Wherein, the mounting piece 1321 is disposed at the top end of the mounting element 131, and is used for providing a mounting supporting function; the second sliding groove 1322 is arranged at the lower end of the mounting piece 1321 and is used for mounting a screw 1324 and a first sliding block 1325; the first rotating motor 1323 is disposed at a side portion of the mounting member 1321, and an output shaft of the first rotating motor 1323 extends into the second sliding groove 1322, so as to drive the screw 1324 to rotate; screw 1324 is rotatably disposed inside second sliding groove 1322, and a first end of screw 1324 is coaxially connected to an output shaft of first rotating motor 1323, and a second end of screw 1324 is rotatably sleeved on a side wall of second sliding groove 1322, so as to drive first sliding block 1325 to slide in second sliding groove 1322; the first end of the first slider 1325 is slidably disposed in the second sliding groove 1322, and is in threaded engagement with the screw 1324, and the second end of the first slider 1325 is disposed downward below the mounting element 1321, so as to drive the connecting element 1326 to move; the upper end of the connecting piece 1326 is connected with the second end of the first slider 1325, and two sides of the upper end of the connecting piece 1326 are disposed at the top end of the mounting element 131 and slidably connected with the mounting element 131, the lower end of the connecting piece 1326 is connected with the top end of the clamping element 133, and the connecting piece 1326 is used for driving the clamping element 133 to move.
Specifically, the mounting member 1321 is disposed at the top end of the second support frame 1312, and two ends of the connecting member 1326 are slidably disposed in the first sliding groove 1313.
Wherein the mount 1321 is a square bar.
The longitudinal section of the second sliding groove 1322 is provided in an inverted convex shape.
The first rotating electric machine 1323 is a forward/reverse rotating electric machine.
The first rotating electrical machine 1323 is electrically connected to the first control unit, and is configured to rotate forward or reverse under the control of the first control unit.
Screw 1324 is a metal rod with external threads.
Wherein, the longitudinal section of the first slider 1325 is arranged in an inverted convex shape.
Wherein the connecting member 1326 is a metal plate, and two ends of the connecting member 1326 are slidably connected to the first sliding groove 1313.
Specifically, in the case that the gripping element 133 needs to be driven to move, the first control unit controls to turn on the first rotating motor 1323, and the first rotating motor 1323 drives the screw 1324 to rotate, at this time, since the screw 1324 is in threaded connection with the first slider 1325, and the first slider 1325 is limited by the second sliding groove 1322, the first slider 1325 can only move along the screw 1324, and then the first slider 1325 drives the connecting piece 1326 to move, and the connecting piece 1326 drives the gripping element 133 to move.
Wherein, by adjusting the rotation direction of the output shaft of the first rotating electric machine 1323, the movement direction of the first slider 1325 can be adjusted, which in turn adjusts the movement direction of the gripping member 133.
As shown in fig. 4, the gripping member 133 includes a telescoping cylinder 1331, a telescoping piece 1332, and two clamping plates 1333. The upper end of the telescopic cylinder 1331 is connected with the lower end of the transfer element 132 and is used for moving under the action of the transfer element 132; the telescopic piece 1332 is arranged at the output end of the telescopic piece 1332 and is used for moving under the action of the telescopic cylinder 1331; two clamping plates 1333 are arranged at two telescopic ends of the telescopic piece 1332 and are used for clamping the egg tray or the egg stack under the action of the telescopic piece 1332.
Specifically, the top end of the telescopic cylinder 1331 is fixedly connected with the bottom end of the connecting piece 1326, and is used for moving along with the connecting piece 1326, so as to drive the clamping plate 1333 to move; the telescopic piece 1332 is arranged on an output shaft of the telescopic cylinder 1331 and is used for moving up and down under the action of the telescopic cylinder 1331.
The expansion cylinder 1331 is a short stroke cylinder.
The telescopic piece 1332 is a broad finger cylinder and is used for driving the two clamping plates 1333 to clamp the egg tray or the egg stack.
The longitudinal section of the clamping plate 1333 may be rectangular or may be convex.
Specifically, in the case that the egg flat on the egg flat element 121 at the output end of the first transporting element 112 needs to be clamped, the telescopic cylinder 1331 and the telescopic piece 1332 move along with the connecting piece 1326 to above the egg flat on the egg flat element 121, then the telescopic piece 1332 moves downwards under the action of the telescopic cylinder 1331, then the telescopic piece 1332 drives the two clamping plates 1333 to approach each other to clamp the egg flat, the telescopic piece 1332 drives the two clamping plates 1333 to expand outwards, so that the egg flat or the egg stack is stacked on the egg flat element 121, then the first lifting element 122 lifts the egg flat or the egg stack on the egg flat element 121 to move upwards, and after the telescopic piece 1332 drives the clamping plates 1333 to retract inwards to clamp the egg flat or the egg stack, the telescopic cylinder 1 drives the telescopic piece 1332 to move upwards; under the condition that the egg stack of the clamping element 133 is disassembled, the telescopic piece 1332 moves above the egg placing plate element 121 along with the connecting piece 1326, the first lifting element 122 pushes the egg placing plate element 121 to move upwards, then the telescopic piece 1332 moves downwards under the action of the telescopic air cylinder 1331, the telescopic piece 1332 drives the two clamping plates 1333 to expand outwards, so that the egg trays or the egg stacks are stacked on the egg placing plate element 121, the first lifting element 122 contracts to drive the egg placing plate element 121 to move downwards and return, then the telescopic piece 1332 drives the two clamping plates 1333 to clamp the egg stacks, the telescopic air cylinder 1331 moves upwards, an egg tray is left on the egg placing plate element 121, and then the egg tray is clamped on the first conveying element 112 under the driving of the first conveying element 112.
After the telescopic piece 1332 drives the two clamping plates 1333 to place the egg flat on the egg flat element 121, the first lifting element 122 drives the egg flat element 121 to move downwards so as to obtain the next egg flat; under the condition that the telescopic piece 1332 drives the two clamping plates 1333 to clamp the egg flat in the egg pile onto the first conveying element 112, the first lifting element 122 drives the egg flat placing element 121 to move upwards, so that the two clamping plates 1333 clamp the next egg flat onto the first conveying element 112.
Wherein, the distance of each movement of the first lifting element 122 to drive the egg flat element 121 is the same as the height of the egg flat.
As shown in fig. 7, the first transfer unit 14 includes a second elevating element 141 and a transfer plate element 142. The second lifting element 141 is disposed inside the bottom end of the gripping unit 13, and is used for driving the transfer plate element 142 to move up and down; the transferring plate element 142 is disposed at the top end of the lifting shaft of the second lifting element 141, and is disposed corresponding to and matched with the gripping unit 13, for supporting the egg flat and driving the egg flat to move up and down.
Specifically, the second lifting element 141 is disposed inside the bottom end of the mounting element 131 and is disposed vertically corresponding to the gripping element 133; the transfer plate member 142 is correspondingly matched with the gripping member 133.
More specifically, the second elevation member 141 is disposed inside the first support frame 1311.
The second lifting element 141 includes a plurality of lifting cylinders, and is electrically connected to the first control unit, and is used for being opened or closed under the control of the first control unit.
Wherein the transfer plate member 142 is a support plate for supporting and positioning the egg flat.
Wherein the size of the transfer plate member 142 is smaller than the size of the perforations at the bottom of the egg yolk so that the transfer plate member 142 can pass through the perforations at the bottom of the egg yolk.
Specifically, the length of the transfer plate member 142 is less than the length of the bottom perforation of the egg frame, and the width of the transfer plate member 142 is less than the width of the bottom perforation of the egg frame.
In some of these embodiments, the second lifting element 141 may comprise a plurality of lifting cylinders arranged in series in a lateral direction, so as to be able to take one stack of eggs and to place the stack of eggs simultaneously inside the egg crate.
In some of these embodiments, the second lifting element 141 may comprise several lifting cylinders arranged in series longitudinally, so as to be able to take two stacks of eggs simultaneously, so as to place them simultaneously inside the egg crate.
Specifically, in the case that the first transferring unit 14 needs to place the egg stack inside the egg frame, the worker places the egg frame at the input end of the second transferring unit 15, and makes the transferring plate element 142 pass through the perforation at the bottom of the egg frame, then the second lifting element 141 drives the transferring plate element 142 to move upwards so as to obtain the egg stack clamped by the clamping unit 13, and then the second lifting element 141 drives the transferring plate element 142 to move downwards so that the transferring plate element 142 drives the egg stack to enter the egg frame; in the case that the egg stack needs to be ejected from the egg frame, the second lifting element 141 drives the transferring plate element 142 to move upwards, and then the transferring plate element 142 drives the egg stack to be separated from the egg frame.
As shown in fig. 8, the second transport unit 15 includes a second carriage element 151, a second transport element 152, a first pushing element 153, and a second monitoring element 154. The input end of the second supporting frame element 151 is disposed inside the output end of the gripping unit 13, and is sleeved with the first transferring unit 14, and the second supporting frame element 151 is used for mounting and supporting the second transporting element 152 and the second monitoring element 154; the second transporting element 152 is disposed at the top end of the second supporting frame element 151, and is used for driving the egg frame to move; the first pushing element 153 is disposed at an input end of the second supporting frame element 151, and is used for pushing the egg frame into the third transporting unit 16; the second monitoring element 154 is disposed on the first pushing element 153, and is used for detecting whether an egg frame is present at an input end of the second supporting frame element 151.
Specifically, the input end of the second carriage element 151 is disposed inside the bottom end of the mounting element 131.
More specifically, the input end of the second support frame element 151 is disposed inside the bottom end of the first support frame 1311.
Wherein the input end of the second support frame element 151 is disposed inside the first support frame 1311.
Wherein the second carriage element 151 comprises a second transfer carriage and four third uprights. Wherein the second conveying support is of a frame structure and is arranged in a shape of a Chinese character kou, and the second conveying support is used for installing the second conveying element 152; the four third stand columns are respectively arranged at the lower ends of the four corners of the second conveying support, and the top ends of the third stand columns are respectively fixedly connected with the four corners of the bottom end of the second conveying support.
In some of these embodiments, the second delivery stent may be made of a metallic material, such as stainless steel; but also from non-metallic materials such as wood.
In some embodiments, when more than 70 eggs are transported on the egg frame or the egg tray, the second transporting element 152 includes a plurality of second rollers, and the plurality of second rollers are disposed at intervals on top of the second supporting frame element 151 along the length direction of the second supporting frame element 151 and electrically connected to the first control unit, so as to rotate forward or reverse under the control of the first control unit, thereby driving the egg frame to move.
In some of these embodiments, the second transport element 152 includes four second gears, two second chains, and a second motor, with less than or equal to 70 eggs on the flat. Wherein, the four second gears are correspondingly arranged at two sides of the top end of the second supporting frame element 151; the two second gears are correspondingly sleeved on the two second chains; the second motor is in transmission connection with the two corresponding second gears and is electrically connected with the first control unit and used for driving the two second gears to rotate, the two second gears drive the second chains to rotate, and then the second chains drive the egg flats to move.
Wherein, four second gears are arranged in two rows.
The second monitoring element 154 may be an infrared sensor, a distance sensor, a proximity sensor, etc. for detecting an egg frame.
Wherein the second transporting member 152 operates to transport the egg yolk containing the egg yolk to the second transporting unit 17 with the first transporting unit 14 transporting the egg yolk to the interior of the egg yolk; in case an empty egg frame needs to be transported to the input end of the second transport unit 15, the third transport unit 16 transfers the empty egg frame to the second transport unit 15 for retrieving the stack.
Wherein, after the first transferring unit 14 pushes the egg stack from the inside of the egg crate, the first pushing element 153 pushes the egg crate to the third transporting unit 16, so that the third transporting unit 16 transfers the empty egg crate away.
As shown in fig. 9, the third transport unit 16 includes a third carriage element 161, a third transport element 162, a first cylinder element 163, and a second cylinder element 164. Wherein the output end of the third supporting frame element 161 is arranged inside the clamping unit 13 and at the side of the second transporting unit 15 for providing mounting support; the third transporting element 162 is disposed at the top end of the third supporting frame element 161, for transporting the egg frame to the second transporting unit 15; the first cylinder element 163 is disposed at the output end of the third support frame element 161; the second cylinder member 164 is disposed at an output end of the first cylinder member 163 for pushing the egg yolk to an input end of the second transport unit 15.
Wherein the third carriage element 161 is arranged at the side of the input end of the second carriage element 151.
In some embodiments, the third conveying element 162 includes a plurality of third rollers, and the third rollers are disposed at intervals on top of the third supporting frame element 161 and electrically connected to the first control unit, and are used for rotating under the control of the first control unit, so as to convey egg frames to the second conveying unit 15 or obtain egg frames pushed by the first pushing element 153.
Specifically, in the case that the third transporting member 162 transfers the empty egg frame to the second transporting member 152, if the empty egg frame moves onto the second transporting member 152, the first cylinder member 163 drives the second cylinder member 164 to move to the rear side of the empty egg frame, and then the second cylinder member 164 pushes the empty egg frame to a designated position on the second transporting member 152; in addition, the empty egg frames pushed by the first pushing element 153 can also be obtained by the third transporting element 162.
As shown in fig. 10, the second transfer unit 17 includes a rail member 171, a transfer box member 172, a power member 173, four third elevating members 174, a transfer member 175, and a distance detecting member 176. Wherein the cross rail member 171 is provided at a side portion of the second transporting unit 15; the top end of the transfer box element 172 is slidably sleeved with the transverse rail element 171 and is used for sliding along the transverse rail element 171 under the action of the power element 173; the power element 173 is disposed above the transfer box element 172, and the bottom end of the power element 173 is connected to the transfer box element 172 for driving the transfer box element 172 to move along the transverse rail element 171; the fourth lifting elements 174 are correspondingly disposed inside the transfer box element 172, and are used for driving the transfer element 175 to move up and down; the distance detecting member 176 is provided at a side portion of the transfer member 175 for detecting a distance by which the transfer member 175 is raised or lowered.
Specifically, the cross rail member 171, the transfer box member 172, and the power member 173 are all provided at the side of the second transporting unit 15.
Wherein the cross rail member 171 is adapted to provide a supporting function such that the transfer box member 172 is capable of sliding along the cross rail member 171.
In some of these embodiments, the rail member 171 may be a cylindrical rail or a square rail.
In some of these embodiments, the cross rail member 171 may be a hanger rail having a runner provided at a bottom end thereof.
The distance detecting element 176 may be an encoder or a distance sensor, and is used for detecting the ascending or descending distance of the transferring element 175.
Specifically, in the case that the transferring element 175 obtains the egg frame transferred by the second transferring element 152, the third lifting element 174 drives the transferring element 175 to move up and down so as to move the transferring element 175 to a designated position in the vertical direction, and then the power element 173 drives the transfer box element 172 to move in the horizontal direction along the hanging cabinet element.
In some embodiments, the second transferring unit 17 further includes a plurality of roller elements, which are disposed at the bottom end of the transferring box element 172 at intervals, for supporting the transferring box element 172 and facilitating sliding of the transferring box element 172.
In some of these embodiments, the second transfer unit 17 further includes a ground rail member disposed at a side of the second transport member 152 and slidably connected to the bottom end of the transfer box member 172 for supporting the transfer box member 172, and reducing the gravitational burden of the transverse rail member 171.
Specifically, the bottom end of the transfer box element 172 is provided with a slider, which is slidably connected with the ground rail element, so that the transfer box element 172 can be supported.
As shown in fig. 11, the transfer box element 172 includes a transfer box 1721 and four third slide slots 1722. Wherein the top end of the transfer box 1721 is slidably sleeved on the top end of the transverse rail element 171; the fourth third sliding groove 1722 is formed on a side wall of the transfer box 1721 and is used for installing the corresponding third lifting element 174.
The transfer box 1721 is a hollow structure with two open sides, and a sliding hole is formed at the top end, and the sliding hole is sleeved on the corresponding transverse rail element 171.
The third sliding groove 1722 is vertically disposed on an inner sidewall of the transfer box 1721 and is used for installing the third lifting element 174.
In some of these embodiments, the bottom end of the transfer box 1721 is provided with a number of roller elements.
In some of these embodiments, the bottom end of the transfer box 1721 is slidingly connected to the ground rail member by a slider.
As shown in fig. 12, the power element 173 includes a first transmission member 1731, two first transmission wheels 1732, and a first power motor 1733. The bottom end of the first transmission piece 1731 is connected to the transfer box element 172, and is used for driving the transfer box element 172 to slide along the transverse rail element 171 under the condition of rotation; the two first driving wheels 1732 are sleeved at two ends of the first driving member 1731, and are used for driving the first driving member 1731 to rotate; the first power motor 1733 is in driving connection with a first driving wheel 1732, and is used for driving the first driving wheel 1732 to rotate.
The first transmission member 1731 is a transmission belt or a transmission chain.
In the case where the first transmission member 1731 is a transmission belt, the first transmission wheel 1732 is a transmission roller; in the case where the first transmission member 1731 is a transmission chain, the first transmission wheel 1732 is a transmission gear.
The first power motor 1733 is a forward/reverse motor.
Specifically, in the case of driving the transfer box 1721 to move along the rail member 171, the first power motor 1733 drives a first driving wheel 1732 to rotate, so that the first driving wheel 1732 drives the first driving member 1731 to rotate, and the first driving member 1731 drives the transfer box 1721 to move along the hanging cabinet member.
As shown in fig. 13, the third elevating element 174 includes two second driving wheels 1741, a second power motor 1742 and a second driving member 1743. Wherein, two second driving wheels 1741 are rotatably disposed inside the transfer box member 172; the second power motor 1742 is disposed inside the transfer box member 172 and is in transmission connection with a second transmission wheel 1741; the second transmission member 1743 is sleeved with two second transmission wheels 1741 and connected to the transferring element 175 for driving the transferring element 175 to move up and down.
Wherein, the second driving wheel 1741, the second power motor 1742 and the second driving member 1743 are disposed inside the corresponding third sliding slot 1722.
Wherein the second driving member 1743 is a driving belt or a driving chain.
In the case where the second transmission member 1743 is a transmission belt, the second transmission wheel 1741 is a transmission roller; in the case where the second transmission member 1743 is a transmission chain, the second transmission wheel 1741 is a transmission gear.
Specifically, in the case that the transferring element 175 needs to be driven to move up and down, the second power motor 1742 drives the second driving wheel 1741 to rotate, and the second driving wheel 1741 drives the second driving member 1743 to rotate, so that the second driving member 1743 drives the transferring element 175 to move up and down.
As shown in fig. 14, the transport element 175 includes a transport 1751, a number of second blocks 1752, and a transfer 1753. Wherein the transfer element 1751 is disposed inside the transfer box element 172; a plurality of second sliding blocks 1752 are arranged on two side walls of the lifting piece, are slidably arranged in the transfer box element 172, are connected with the corresponding third lifting elements 174, and are used for sliding up and down in the transfer box element 172 under the action of the third lifting elements 174; the conveying member 1753 is disposed at a top end of the transferring member 1751, and is used for driving the egg frame to move into the egg storage unit 18 or driving the egg frame to move into the second transporting unit 15.
Specifically, the transfer element 1751 is disposed inside the transfer box 1721.
The transfer member 1751 may have a plate-shaped structure or a square frame structure with two openings at both ends.
The second sliding block 1752 is disposed inside the third sliding groove 1722 and connected to the second transmission member 1743 of the third lifting member 174, for moving up and down under the action of the second transmission member 1743.
Wherein the conveyor 1753 is a motorized roller.
As shown in fig. 15, the egg storage unit 18 includes a track member 181, a number of egg storage members 182, a number of fifth transport members 183, and a number of nozzle members 184. The track element 181 is disposed at a side portion of the second transferring unit 17, and is used for facilitating sliding of the egg storage elements 182 so as to adjust a distance between the egg storage elements 182; the egg storage elements 182 are arranged at intervals on the side part of the second transferring unit 17, and the bottom end of each egg storage element 182 is in sliding connection with the track element 181; the fifth transporting elements 183 are disposed at intervals inside the egg storage element 182, and are used for driving the egg frame to move; the nozzle elements 184 are disposed on the sidewalls of the egg storage elements 182, and are used for sterilizing the egg frames on the egg storage elements 182.
In particular, the rail element 181 is arranged at the side of the transfer box element 172.
Wherein a plurality of egg storage members 182 are capable of sliding arbitrarily on the rail members 181 to facilitate adjustment of the distance between the egg storage members 182 to facilitate ventilation of the egg frames on each egg storage member 182.
For example, the egg storage member 182 slides on the rail member 181 by a roller.
Wherein, the rail element 181 is a long-strip-shaped sliding rail.
Wherein the egg storage member 182 is used for placing egg frames.
Wherein the egg storage members 182 are capable of sliding on the rail members 181 such that a circulating air passage can be formed between adjacent egg storage members 182.
Wherein the egg storage element 182 includes a plurality of support shelves and four fifth posts. Wherein, a plurality of support shelves are arranged at intervals from top to bottom; the fourth and fifth stand columns are arranged at four corners of the plurality of support shelves, and each fifth stand column is fixedly connected with one corner of the plurality of support shelves.
Wherein the fifth transport element 183 may be a motorized roller or rail.
The nozzle element 184 is an atomizing nozzle, and is used for being connected with a disinfection pipeline to spray disinfectant on the egg frame, so as to disinfect the egg tray and the egg/embryo egg in the egg frame.
The working principle of the utility model is as follows:
the first egg flat is transferred from the first transport unit 11 to the egg storage unit 18
In the case of transporting the egg yolk to the inside of the egg storage unit 18, the worker first places the egg flat on the first transporting member 112, and the first transporting member 112 transports the egg flat to the side of the first supporting frame 1311 so that the egg flat approaches the gripping unit 13;
the first rotating motor 1323 rotates forward to drive the screw 1324 to rotate, the screw 1324 drives the connecting piece 1326 to move through the first sliding block 1325, the connecting piece 1326 drives the telescopic cylinder 1331 and the telescopic piece 1332 to move above the egg flat, then the telescopic piece 1332 clamps the egg flat through the two clamping plates 1333, and then the first rotating motor 1323 rotates reversely to drive the telescopic piece 1332 to move above the egg flat-placing element 121 through the connecting piece 1326 and place the egg flat on the egg flat-placing element 121;
the egg laying plate element 121 moves downwards under the action of the first lifting element 122 so as to be convenient for continuously acquiring the egg tray next time until the egg tray forms an egg pile on the egg laying plate element 121, the first lifting element 122 drives the egg laying plate element 121 to move upwards, and then the egg laying plate element 121 drives the egg pile to move upwards;
The first rotating motor 1323 drives the telescopic cylinder 1331 and the telescopic piece 1332 to move above the egg stacks through the connecting piece 1326, and the telescopic piece 1332 clamps the egg stacks through the two clamping plates 1333 so as to move the egg stacks onto the transfer plate element 142;
the second lifting element 141 is contracted downwards to drive the transferring plate element 142 to move downwards, and then drive the egg stack to move downwards to the interior of the egg frame;
the second transporting element 152 drives the egg frames with the egg stacks to be transported to the interior of the transferring element 175;
the third lifting element 174 drives the transferring element 175 to move up and down in the transferring box 1721 to move the egg frame to a designated height, and the power element 173 drives the transferring box element 172 to move to correspond the transferring box element 172 to the corresponding egg storage element 182 back and forth, so that the transferring element 175 is convenient to transfer the egg frame to the interior of the egg storage element 182.
(II) transfer of egg frames from egg storage unit 18 to first transport unit 11
In the case of moving out the egg frames inside the egg storage element 182, the fifth transporting element 183 conveys the egg frames to the end of the egg storage element 182 near the transfer box 1721, then the power element 173 drives the transfer box 1721 to move to the front side of the corresponding egg storage element 182, and the third lifting element 174 drives the transfer element 175 to move to the designated position to obtain the egg frames;
Then, the power element 173 drives the transfer box 1721 to move to correspond to the fourth supporting frame element 1101, and drives the transfer element 175 to move downwards to a designated position through the third lifting element 174 so as to transfer the egg frame onto the second conveying element 152, after the egg frame moves above the first transfer unit 14 under the action of the second conveying element 152, the second lifting element 141 drives the transfer plate element 142 to move upwards, and the transfer plate element 142 ejects the egg stack inside the egg frame from the egg frame;
the telescopic piece 1332 clamps the egg stack onto the egg placing plate element 121 through the two clamping plates 1333, the egg placing plate element 121 moves downwards under the action of the first lifting element 122, then the telescopic piece 1332 clamps the egg flats onto the first conveying element 112 through the two clamping plates 1333 in sequence, and then the first conveying element 112 conveys the egg flats to a specified position.
The egg tray stacking device has the advantages that the egg tray stacking device can automatically stack the egg trays, automatically place the stacked egg trays into the egg frames, automatically transport the egg frames to the second transport unit, and then transport the egg frames to the interior of the egg storage unit through the second transport unit, so that the problem that the egg trays are required to be stacked and transported manually in the prior art is solved, the labor intensity of workers is reduced, and the intelligent level of transporting eggs is improved.
Example 2
This embodiment is a modified embodiment of embodiment 1.
As shown in fig. 16, the fully automatic transfer structure further includes a toggle unit 19 and a fourth transport unit 110. The stirring units 19 are arranged on two sides of the output end of the second conveying unit 15, the lower ends of the stirring units 19 are connected with the output end of the second conveying unit 15, and the stirring units 19 are used for pushing egg frames at the output end of the second conveying unit 15 so as to push the egg frames from the second conveying unit 15 to the fourth conveying unit 110; the fourth transporting unit 110 is disposed at an output end of the second transporting unit 15, and is configured to obtain the egg frames conveyed by the second transporting unit 15, and transport the egg frames to the second transferring unit 17.
The stirring unit 19 is used for regulating and controlling the rhythm of the egg frames on the second transporting unit 15 entering the fourth transporting unit 110, or pushing the egg frames which cannot completely enter the fourth transporting unit 110 to the fourth transporting unit 110.
Wherein the fourth transporting unit 110 is used for transferring egg frames filled with egg flats onto the second transferring unit 17.
In some of these embodiments, the fourth transport unit 110 is also used to obtain egg frames filled with flats transported by the second transport unit 17.
Specifically, in the case of transporting hatching eggs, a worker places a flat containing hatching eggs on the first transporting unit 11, the first transporting unit 11 transports the flat to the output end of the first transporting unit 11, then the gripping unit 13 grips the flat and stacks the flat on the flat unit 12, then the gripping unit 13 places the flat on top of the first transporting unit 14, and the first transporting unit 14 descends to place the flat inside the egg frame; the second transporting unit 15 drives the egg frame to move onto the fourth transporting unit 110, the stirring unit 19 is started to push the egg frame onto the fourth transporting unit 110 completely, and finally the fourth transporting unit 110 transports the egg frame to the second transporting unit 17, and the second transporting unit 17 transports the egg frame to the interior of the egg storage unit 18.
As shown in fig. 17, the dial unit 19 includes two motor elements 191 and two dial elements 192. Wherein, the two motor elements 191 are oppositely arranged at two sides of the output end of the second transporting unit 15, and the output ends of the two motor elements 191 are positioned above the second transporting unit 15 and are used for driving the shifting sheet to rotate; the first ends of the two paddle elements 192 are correspondingly disposed at the output ends of the two motor elements 191, and are used for limiting or releasing the egg frame so as to adjust the rhythm of the egg frame moving from the second transporting unit 15 to the fourth transporting unit 110.
Specifically, the two motor elements 191 are disposed on the second supporting frame element 151 near the side wall of the fourth transporting unit 110.
The two shifting elements 192 can rotate under the driving of the corresponding motor element 191, so as to block the egg frame or shift the egg frame to completely move to the fourth transporting unit 110.
The motor element 191 is a rotating motor, and the motor element 191 is electrically connected to the first control unit.
Wherein the paddle member 192 is a square plate.
Specifically, in the case that the egg frame is transferred onto the fourth transporting unit 110 by the second transporting element 152, if the second transporting element 152 cannot completely transfer the egg frame onto the fourth transporting unit 110, the motor element 191 drives the paddle element 192 to rotate, and the paddle element 192 presses the egg frame to move the egg frame onto the fourth transporting unit 110; or in case the egg yolk is moved onto the fourth transport unit 110 but not from the fourth transport unit 110 into the interior of the second transfer unit 17, the paddle member 192 can block the next egg yolk from moving towards the fourth transport unit 110, thereby enabling the controlled egg yolk to enter the cadence of the fourth transport unit 110.
As shown in fig. 17, the fourth transport unit 110 includes a fourth carriage element 1101 and a fourth transport element 1102. Wherein a fourth carriage element 1101 is provided at the output of the second transport unit 15 for providing mounting support; the fourth transporting member 1102 is disposed at a top end of the fourth supporting frame member 1101 for capturing the egg frames transported by the second transporting unit 15 and transporting the egg frames to the egg storage unit 18.
In particular, the fourth support frame element 1101 is connected to the output of the second support frame element 151.
Wherein the fourth support frame element 1101 comprises a third transfer bracket and a fourth upright. The third conveying support is arranged in a frame structure and is arranged in a shape like a Chinese character 'kou', and a plurality of fourth conveying elements 1102 are arranged in the third conveying support at intervals; the fourth stand column is arranged at the four corners of the third conveying support, and the top end of the fourth stand column is fixedly connected with the bottom end of the third conveying support.
Wherein the third conveying support is provided as an annular frame.
Wherein, the fourth stand sets up to cylindrical metal column.
In some embodiments, the fourth transporting element 1102 includes a plurality of fourth rollers, and the fourth rollers are disposed at intervals on top of the third conveying support and are respectively electrically connected to the first control unit, so as to be opened or closed under the control of the first control unit, so as to transport the egg frames.
Specifically, in the case that the paddle member 192 completely dials the egg frame to the fourth transporting member 1102, the first control unit controls to turn on the fourth transporting member 1102, and the fourth transporting member 1102 drives the egg frame to move to the second transferring unit 17.
In some of these embodiments, the fourth transport element 1102 includes a plurality of universal balls spaced at the top end of the fourth support frame element 1101 for changing the orientation of the egg yolk.
The universal rolling ball is an electric universal rolling ball, and can drive the egg frame to rotate, such as by 90 degrees, under the condition that the egg frame is conveyed to the upper end of the universal rolling ball.
The working principle of the utility model is as follows:
the first egg flat is transferred from the first transport unit 11 to the egg storage unit 18
In the case of transporting the egg yolk to the inside of the egg storage unit 18, the worker first places the egg flat on the first transporting member 112, and the first transporting member 112 transports the egg flat to the side of the first supporting frame 1311 so that the egg flat approaches the gripping unit 13;
the first rotating motor 1323 rotates forward to drive the screw 1324 to rotate, the screw 1324 drives the connecting piece 1326 to move through the first sliding block 1325, the connecting piece 1326 drives the telescopic cylinder 1331 and the telescopic piece 1332 to move above the egg flat, then the telescopic piece 1332 clamps the egg flat through the two clamping plates 1333, and then the first rotating motor 1323 rotates reversely to drive the telescopic piece 1332 to move above the egg flat-placing element 121 through the connecting piece 1326 and place the egg flat on the egg flat-placing element 121;
The egg laying plate element 121 moves downwards under the action of the first lifting element 122 so as to be convenient for continuously acquiring the egg tray next time, the clamping element 133 moves downwards to clamp the egg tray on the egg laying plate element 121 directly for the first time, or the clamping element 133 moves downwards and stacks the egg tray or the egg stack on the egg tray of the egg laying plate element 121 to combine the egg stacks, the first lifting element 122 drives the egg laying plate element 121 to move upwards, the egg laying plate element 121 drives the egg stack to move upwards, the clamping element 133 clamps the egg stack and moves upwards, and the egg laying plate element 121 moves downwards to reset;
the first rotating motor 1323 drives the telescopic cylinder 1331 and the telescopic piece 1332 to move above the egg stacks through the connecting piece 1326, and the telescopic piece 1332 clamps the egg stacks through the two clamping plates 1333 so as to move the egg stacks onto the transfer plate element 142;
the second lifting element 141 is contracted downwards to drive the transferring plate element 142 to move downwards, and then drive the egg stack to move downwards to the interior of the egg frame;
the second transporting element 152 drives the egg frames with the egg stacks to move to the fourth transporting element 1102, and the fourth transporting element 1102 drives the egg frames to move to the inner part of the transferring element 175;
the third lifting element 174 drives the transferring element 175 to move up and down in the transferring box 1721 to move the egg frame to a designated height, and the power element 173 drives the transferring box element 172 to move to correspond the transferring box element 172 to the corresponding egg storage element 182 back and forth, so that the transferring element 175 is convenient to transfer the egg frame to the interior of the egg storage element 182.
(II) transfer of egg frames from egg storage unit 18 to first transport unit 11
In the case of moving out the egg frames inside the egg storage element 182, the fifth transporting element 183 conveys the egg frames to the end of the egg storage element 182 near the transfer box 1721, then the power element 173 drives the transfer box 1721 to move to the front side of the corresponding egg storage element 182, and the third lifting element 174 drives the transfer element 175 to move to the designated position to obtain the egg frames;
then the power element 173 drives the transfer box 1721 to move to correspond to the fourth supporting frame element 1101, and drives the transfer element 175 to move downwards to a designated position through the third lifting element 174 so as to transfer the egg frame to the upper side of the fourth conveying element 1102;
then, the worker pushes the egg frame to push the egg frame onto the second conveying element 152, after the egg frame moves to the upper side of the first transferring unit 14 under the action of the second conveying element 152, the second lifting element 141 drives the transferring plate element 142 to move upwards, and the transferring plate element 142 ejects the egg stack in the egg frame from the egg frame;
the telescopic piece 1332 clamps the egg stack onto the egg placing plate element 121 through the two clamping plates 1333, the egg placing plate element 121 moves downwards under the action of the first lifting element 122, then the telescopic piece 1332 clamps the egg stack through the two clamping plates 1333 and leaves a tray on the egg placing plate element 121, the egg stack is disassembled on the egg placing plate element 121 in sequence, and then the first conveying element 112 conveys the egg tray to a specified position.
The egg tray stacking device has the advantages that the egg trays can be automatically stacked, the stacked egg trays can be automatically placed into egg frames, the egg frames can be automatically transported to the second transporting unit and the fourth transporting unit, and then the egg frames are transported to the inside of the egg storage unit through the second transporting unit, so that the problem that the egg trays are required to be stacked and transported manually in the prior art is solved, the labor intensity of workers is reduced, and the intelligent level of transporting eggs is improved.
Example 3
This embodiment is a modified embodiment of embodiment 1.
As shown in fig. 18, a fully automated transport structure 10 further includes a pushing unit 120. The lower end of the pushing unit 120 is connected to a side wall of the fourth transporting unit 110, which is far away from the second transporting unit 15, and is used for pushing the egg frame on the fourth transporting unit 110 to the second transporting unit 15.
In some embodiments, in the case of transporting egg frames outward from the egg storage unit 18 and disking egg flats inside the egg frames, the egg frames are transported to the second transporting unit 17 by the egg storage unit 18, transported to the fourth transporting unit 110 by the second transporting unit 17, pushed by the pushing unit 120 to the second transporting unit 15, then transported to the upper side of the first transporting unit 14 by the second transporting unit 15, lifted up by the first transporting unit 14 through perforations at the bottom end of the egg frames, and finally clamped and disassembled onto the first transporting unit 11 by the clamping unit 13.
As shown in fig. 19, the pushing unit 120 includes a third cylinder element 1210, a pusher element 1220, and a third monitoring element 1230. Wherein, the third cylinder element 1210 is disposed on a side wall of the fourth transporting unit 110 away from the second transporting unit 15, and is used for driving the pushing plate element 1220 to move; the pushing plate element 1220 is disposed at the telescopic end of the third cylinder element 1210, and is used for pushing the egg frame to move; the third monitoring element 1230 is disposed on a side of the pusher element 1220 facing the second transporting unit 15, and is used for detecting whether the top end of the fourth transporting unit 110 has cargo.
Specifically, the third cylinder element 1210 is disposed on a side wall of the fourth support frame element 1101 remote from the second support frame element 151.
More specifically, the third cylinder element 1210 is provided to a side wall of the third transfer bracket.
The third cylinder element 1210 may be an electric telescopic shaft, an electric push rod, a screw cylinder, or the like.
The third cylinder element 1210 is electrically connected to the first control unit, and is configured to drive the pushing plate element 1220 to move under the control of the first control unit.
The third monitoring element 1230 is an inductive sensor, such as a proximity sensor, a distance sensor, an infrared sensor, etc.
The third monitoring element 1230 is electrically connected to the first control unit, and is configured to send an induction signal to the first control unit when the egg frame is detected, where the first control unit controls to open the third cylinder element 1210, so that the third cylinder element 1210 pushes the egg frame to move through the push plate element 1220.
The working principle of this embodiment is as follows:
the first egg flat is transferred from the first transport unit 11 to the egg storage unit 18
This step is the same as that of example 1 and will not be described again here.
(II) transfer of egg frames from egg storage unit 18 to first transport unit 11
In the case of moving out the egg frames inside the egg storage element 182, the fifth transporting element 183 conveys the egg frames to the end of the egg storage element 182 near the transfer box 1721, then the power element 173 drives the transfer box 1721 to move to the front side of the corresponding egg storage element 182, and the third lifting element 174 drives the transfer element 175 to move to the designated position to obtain the egg frames;
then the power element 173 drives the transfer box 1721 to move to correspond to the fourth supporting frame element 1101, and drives the transfer element 175 to move downwards to a designated position through the third lifting element 174 so as to transfer the egg frame to the upper side of the fourth conveying element 1102;
Then, in the case that the third monitoring element 1230 detects the egg frame, the third cylinder element 1210 pushes the egg frame through the push plate element 1220, pushes the egg frame onto the second transporting element 152, and after the egg frame moves above the first transporting unit 14 under the action of the second transporting element 152, the second lifting element 141 drives the transporting plate element 142 to move upwards, and the transporting plate element 142 ejects the egg stack inside the egg frame from the egg frame;
the telescopic piece 1332 clamps the egg stack onto the egg placing plate element 121 through the two clamping plates 1333, the egg placing plate element 121 moves downwards under the action of the first lifting element 122, then the telescopic piece 1332 clamps the egg stack through the two clamping plates 1333 and leaves a tray on the egg placing plate element 121, the egg stack is disassembled on the egg placing plate element 121 in sequence, and then the first conveying element 112 conveys the egg tray to a specified position.
The advantage of this embodiment is that the egg storage unit is capable of automatically transporting the egg frames to the second transporting unit, the second transporting unit is capable of transporting the egg frames to the fourth transporting unit, and the pushing unit 120 pushes the egg frames to the second transporting unit, thereby realizing automatic transportation of the egg frames from the inside of the egg storage unit to the outside of the egg storage unit; according to the egg tray conveying device, the egg frames are conveyed to the upper portion of the first conveying unit through the second conveying unit, the first conveying unit pushes out egg stacks inside the egg frames, the first pushing element pushes empty egg frames to the third conveying unit, so that the egg tray can be disassembled by the clamping unit, automatic tray disassembling conveying is achieved, the problem that the egg frames need to be pushed and pulled in a goods shelf manually and the tray needs to be disassembled manually in the prior art is solved, and the intelligent level of tray disassembling for egg frame conveying is improved.
Example 4
The present embodiment relates to an incubation system, and more particularly to an egg incubation system.
As shown in fig. 20, this embodiment provides an egg hatching system comprising a fully automated transfer structure 10 according to any one of embodiment 1 or embodiment 2. Wherein the fully automatic transfer structure 10 is used for transferring egg flats, egg stacks or egg frames; the hatching apparatus 20 is internally provided with a second transferring unit 17 and an egg storage unit 18 of the full-automatic transferring structure 10, and the hatching apparatus 20 is externally provided with a first transporting unit 11, a platform unit 12, a gripping unit 13, a first transferring unit 14, a second transporting unit 15, a third transmission unit, a stirring unit 19 and a fourth transporting unit 110 of the full-automatic transferring structure 10.
As shown in fig. 21, the hatching apparatus 20 includes a hatching unit 21, a first temperature control unit 22, a cold control unit 23, a humidity control unit 24, a ventilation unit 25, a first sterilization unit 26, a shelf cleaning unit 27, an embryo visual image monitoring unit 28, and a multifunctional monitoring unit 29. Wherein the inside of the hatching unit 21 is used for placing a second transferring unit 17 and an egg storage unit 18 of the full-automatic transferring structure 10 for hatching eggs; the first temperature control unit 22 is disposed inside the hatching unit 21, for keeping the inside of the hatching unit 21 constant; the cold control unit 23 is arranged in the hatching unit 21 and is used for cooling the interior of the hatching unit 21; the humidity control unit 24 is arranged in the hatching unit 21 and is used for keeping the interior of the hatching unit 21 constant in humidity; the ventilation unit 25 is provided in the hatching unit 21, and is used for ventilating the interior of the hatching unit 21; the first sterilizing unit 26 is disposed in the hatching unit 21, and is used for sterilizing the interior of the hatching box; the shelf cleaning unit 27 is arranged in the hatching unit 21 and is used for cleaning the interior of the egg storage unit 18; the embryo visual image monitoring unit is arranged in the hatching unit 21 and above the egg storage unit 18, and is used for monitoring the embryo growth and development conditions of the hatching eggs in the egg frames, in particular three typical egg phases; the multifunctional monitoring unit 29 is disposed inside the hatching unit 21 and connected to the bottom end of the egg storage unit 18, for weighing the total weight of the egg storage unit 18 and the egg frame.
Further, the hatching apparatus 20 further includes a second control unit, which is electrically connected to the first temperature control unit 22, the cold control unit 23, the humidity control unit 24, the ventilation unit 25, the first disinfection unit 26, the shelf cleaning unit 27, the embryo vision image monitoring unit 28, and the multifunctional monitoring unit 29, and is configured to control the first temperature control unit 22, the cold control unit 23, the humidity control unit 24, the ventilation unit 25, the first disinfection unit 26, the shelf cleaning unit 27, the embryo vision image monitoring unit 28, and the multifunctional monitoring unit 29 to be turned on or turned off, or obtain corresponding signal data.
The second control unit may be a control element for data processing and data transmission, such as a server, an intelligent terminal, a control terminal with a central processing unit, a control chip, etc.
Wherein the hatching unit 21 is used for hatching eggs.
The hatching unit 21 may be an incubator or a hatching room.
The first temperature control unit 22 includes a first temperature detecting element, a first temperature adjusting element, and a temperature reducing element. The first temperature detecting element is disposed inside the hatching unit 21 and is electrically connected to the second control unit, and is used for detecting the temperature inside the hatching unit 21; the first temperature adjusting element is arranged in the hatching unit 21 and is electrically connected with the second control unit, and is used for heating the hatching unit 21; the cooling element is disposed inside the hatching unit 21 and electrically connected to the second control unit, for dissipating heat from the hatching unit 21.
Wherein the first temperature detecting element is a temperature sensor.
Wherein the first temperature regulating element may comprise several electric heating pipes or hot water pipes.
For example, the first temperature adjusting element includes a plurality of electric heating pipes, and the plurality of electric heating pipes are embedded inside the side wall of the hatching unit 21 to heat the hatching box.
In some of these embodiments, the cooling element may be a fan for dissipating heat from the fresh air delivered inside the hatching unit 21.
The cooling control unit 23 includes a cooling element 231, a first duct element 232, and a second switching element 233. Wherein the refrigerating element 231 is arranged at the outer side wall of the hatching unit 21; the first air duct member 232 has a first end connected to the refrigerating member 231 and a second end connected to the inside of the hatching unit 21 for supplying cool air to the inside of the hatching unit 21; the second switch element 233 is disposed at the second end of the first air duct element 232, and is used for opening or closing the first air duct element 232.
The refrigerating element 231 may be an air conditioner, and the refrigerating element 231 is electrically connected to the second control unit.
Wherein the first plenum member 232 is a plenum.
The second switch element 233 may be a manual air valve or an electromagnetic valve, and the second switch element 233 is electrically connected to the second control unit.
In the case that the interior of the hatching unit 21 needs to be cooled, the second control unit simultaneously turns on the cooling element 231 and the second switching element 233, so that the cooling air can be delivered to the interior of the hatching unit 21 through the first air duct element 232 and the second switching element 233, and the interior of the hatching unit 21 is prevented from being overheated.
The humidity control unit 24 includes a humidity detection element, a storage element, a first passage element, and a humidifying element. Wherein the humidity detecting element is arranged on the inner side wall of the hatching unit 21 and is used for detecting the humidity inside the hatching unit 21; the storage element is arranged on the outer side wall of the hatching unit 21 and is used for storing clean water; the first end of the first channel element is connected with the storage element; the humidifying element is arranged on the outer side wall of the hatching unit 21 and is connected with the second end of the first channel element, and an output pipeline of the humidifying element is positioned in the hatching unit 21 and used for humidifying the interior of the hatching unit 21.
Wherein the humidity detection element is a humidity sensor.
Wherein the storage element is a water storage tank.
Wherein the first channel element is a water pipe.
The humidifying element can be a humidifier or an atomizer.
The humidity detection element and the humidifying element are electrically connected with the second control unit.
Specifically, in the case that the second control unit detects that the humidity inside the hatching unit 21 is lower than or equal to the humidity threshold value through the first temperature detecting element, the second control unit controls to turn on the humidifying element, the humidifying element obtains the clean water inside the storage element through the first channel element, and converts the clean water into water mist to be sprayed inside the hatching unit 21, so that the humidity inside the hatching unit 21 is increased. Wherein the humidity threshold is used to indicate suitability for hatching of the egg at this humidity.
The ventilation unit 25 comprises a fan element, a second air duct element and a filter element. Wherein, the fan element is arranged on the outer side wall of the hatching unit 21 and is used for conveying fresh air into the hatching unit 21; the first end of the second air pipe element is connected with the fan element, and the second end of the second air pipe element is connected with the inside of the hatching unit 21 and is used for flowing fresh air of the fan element into the inside of the hatching unit 21; the filter element is arranged inside the second air duct element for filtering the air entering the interior of the hatching unit 21.
Wherein the fan element may be an axial flow fan.
Wherein the second air pipe element is a ventilating duct.
Wherein the filter element is an air filter.
The axial flow fan is electrically connected with the second control unit and used for being opened or closed under the control of the second control unit.
In some of these embodiments, the ventilation unit 25 further includes a first switching element disposed at a first end of the second air duct element for opening or closing the second air duct element.
The first switch element may be an electromagnetic valve and is connected to the second control unit, and is used for being opened or closed under the control of the second control unit.
Specifically, in the case where ventilation of the inside of the hatching unit 21 is required, a worker opens the door of the hatching unit 21 and then sequentially opens the first switching element and the blower element to deliver fresh air to the inside of the hatching unit 21.
In some of these embodiments, the first sterilizing unit 26 includes a first liquid storage element, a second channel element, a first atomizing element. Wherein, the first liquid storage element is arranged on the outer side wall of the hatching unit 21 and is used for storing disinfectant; the first end of the second channel element is connected with the first liquid storage element; the first end of the first atomizing element is arranged on the outer side wall of the hatching unit 21 and is connected with the second end of the second channel element, and the second end of the first atomizing element is arranged inside the hatching unit 21 and is used for spraying atomized disinfectant to the inside of the hatching unit 21.
Wherein the first liquid storage element is a liquid storage container
Wherein the second channel element is a water pipe.
Wherein the first atomizing element is an atomizer.
The first atomization element is electrically connected with the second control unit and used for being opened or closed under the control of the second control unit.
Specifically, in the case where it is necessary to sterilize the inside of the hatching unit 21, the second control unit controls the first atomizing element to be turned on, and the first atomizing element acquires the sterilizing liquid inside the first liquid storage element through the second channel element, and then atomizes and conveys the sterilizing liquid to the inside of the hatching unit 21.
Specifically, in the case of sterilizing the inside of the hatching unit 21, the second control unit opens the first atomizing element, which acquires the sterilizing liquid inside the first liquid storage element through the second channel element, and then, after atomizing the sterilizing liquid, the first atomizing element conveys the atomized sterilizing liquid to the inside of the hatching unit 21.
In some of these embodiments, the first sterilizing unit 26 includes a first ozone generating element, a third channel element, and a first air nozzle element. Wherein the first ozone generating element is arranged outside the hatching unit 21; the first end of the third channel element is connected with the first ozone generating element; the first air nozzle member is connected to the second end of the third channel member and is located inside the hatching unit 21 for delivering ozone to the inside of the hatching unit 21.
Wherein the first ozone generating element is an ozone generator.
Wherein the third channel element is a vent pipe.
Wherein the first air nozzle component is an air nozzle.
Specifically, in the case where it is necessary to sterilize the inside of the hatching unit 21, the second control unit controls the first ozone generating element to be turned on, the first ozone generating element generates ozone, and the ozone is supplied to the inside of the hatching unit 21 through the ventilation pipe and the air tap.
In some of these embodiments, the hatching system further comprises an embryo visual image monitoring unit 28 for obtaining image information of hatching eggs.
The shelf cleaning unit 27 comprises a water tank, a base, a number of mounting grooves, a number of brushes, a number of driving wheels and driving elements. The water tank is arranged at the top end of the base, and the inside of the water tank is used for containing cleaning liquid or disinfectant; the base is fixedly arranged at the bottom end of the water tank; the plurality of mounting grooves are arranged on the base at intervals, the upper ends of the mounting grooves are communicated with the water tank, and the lower ends of the mounting grooves are communicated with the outside; the brushes are correspondingly arranged in the mounting grooves and used for cleaning the fifth conveying element 183 of the egg storage unit 18; the driving wheels are correspondingly sleeved at one ends of the hairbrushes; the driving element is arranged at the side part of the base and is in transmission connection with the driving wheels for driving the hairbrush to rotate.
Wherein, the top of mounting groove is through a plurality of miniature slotted holes and water tank intercommunication to make the inside water of water tank flow slowly to the mounting groove in, even the inside water of water tank flows slowly to the brush on.
Wherein the structure of the brush is similar to that of a feather duster.
Wherein the driving element comprises a rotating motor and a conveyor chain. Wherein, the rotating motor is connected with a driving wheel in a transmission way; the transmission parts are sleeved on the transmission wheels, so that the rotating motor drives one transmission wheel to rotate, one transmission wheel drives the transmission parts to rotate, the transmission chain drives the other transmission wheels to rotate, and then the transmission wheels drive the hairbrushes to rotate.
Specifically, in the case of cleaning the fifth transporting element 183, the worker places the shelf cleaning unit 27 on the fourth transporting unit 110, then enters the corresponding egg storage unit 18 through the second transporting unit 17, and then drives the brush to rotate through the driving mechanism to clean the fifth transporting element 183, and at the same time, the fifth transporting element 183 can drive the base and the water tank to move to clean the fifth transporting element 183 entirely.
The embryo vision image monitoring unit 28 includes a horizontal drive element, a vertical drive element, a light source element, and a vision camera element. The horizontal driving element is arranged at the top end of the inside of the hatching unit 21; the vertical driving element is arranged at the output end of the horizontal driving element and is used for horizontally moving along with the horizontal driving element; the light source is arranged at the output end of the vertical driving element and used for moving along with the action of the vertical driving element; the visual camera element is arranged at the output end of the vertical driving element, and is arranged towards the light source element and used for acquiring image information of hatching eggs irradiated by the light source element.
Wherein, the horizontal driving element is a linear motor.
Wherein the vertical driving element is a cylinder.
The light source element may be an LED lamp.
Wherein the visual camera element is a camera.
Specifically, under the condition of obtaining embryo growth and development conditions, particularly egg phase in a typical period, the horizontal driving element drives the vertical driving element to move to a designated position, then the vertical driving element drives the light source element and the visual camera element to move to the positions above the corresponding egg, then the light source element irradiates the egg, and the visual camera element obtains the egg irradiated by the light source element so as to obtain embryo growth and development conditions, particularly egg phase in three typical periods.
Wherein, the egg phase in three typical periods is respectively a single bead with the age of 5 days, a folding with the age of 10 days and a door closing with the age of 17 days.
The embryo visual image monitoring unit 28 is also used for checking information such as the air chamber size of hatching eggs, the embryo size, the position and the activity intensity, the adventitia blood vessel size, the distribution and the color status of the embryo.
The multifunctional monitoring unit 29 includes several pressure detecting elements, an oxygen concentration monitoring element, and a carbon dioxide monitoring element. The pressure detection elements are arranged at the bottom end of the egg storage unit and are used for detecting the total water loss weight of the egg storage unit so as to judge the water loss rate of the egg; the oxygen concentration monitoring element is arranged in the hatching unit and is used for monitoring the oxygen concentration value in the hatching unit; the carbon dioxide monitoring element is arranged in the hatching unit and is used for monitoring the concentration value of carbon dioxide in the hatching unit.
The pressure detecting element 291 is a pressure sensor and is electrically connected to the second control unit, and is configured to detect the total weight of the egg storage unit 18, so that the water loss rate of the hatching eggs at the location can be detected by the total weight of the egg storage unit 18 in different time periods during the hatching process.
Wherein the oxygen concentration monitoring element is an oxygen sensor.
Wherein the carbon dioxide monitoring element is a carbon dioxide sensor.
In some of these embodiments, the multifunction monitoring unit 29 also includes an oxygen partial pressure (PO 2 ) Probe and partial pressure of carbon dioxide (PCO) 2 ) The probe is used for monitoring the oxygen partial pressure and the carbon dioxide partial pressure of the hatching eggs.
According to the embodiment, the embryo visual image unit is arranged to monitor the embryo development condition, and the computer is used for carrying out statistical analysis on the image information acquired by the embryo visual image unit, so that a worker can acquire the embryo development condition.
According to the embodiment, the egg frames are moved out of the hatching unit or moved into the hatching unit through the second transferring unit and the egg storage unit, so that a heavy egg cart is not required to be pushed and pulled manually, and the labor intensity is reduced; meanwhile, the temperature control unit and the humidity control unit are arranged, so that the interior of the hatching unit is kept at a constant temperature, and the phenomenon that the temperature is excessively high due to heat generation of embryos in the later period of embryo incubation is avoided; the disinfection unit is arranged in the hatching unit to replace a manual or atomizer to spray disinfectant, so that the automatic disinfection or automatic fumigation of the hatching unit is realized, and an independent disinfection room is not required to be arranged; in the hatching process, the temperature and humidity monitoring is realized, the heating, the refrigerating and the fresh air quantity and the air discharge quantity can be also adjusted, and the hatching quality is improved; the hatching egg water loss rate monitoring is arranged, so that the hatching humidity control is conveniently guided.
Example 5
The present embodiment relates to an incubation system, and more particularly to an egg refrigeration system.
As shown in fig. 22, an egg refrigeration system according to this embodiment includes the fully automated transport structure 10 according to either embodiment 1 or embodiment 2. Wherein the fully automatic transfer structure 10 is used for transferring egg frames or egg flats; the inside of the refrigerating device 30 is provided with a second transporting unit 17 and an egg storage unit 18 of the full-automatic transporting structure 10, and the outside of the refrigerating device 30 is provided with a first transporting unit 11, a platform unit 12, a gripping unit 13, a first transporting unit 14, a second transporting unit 15, a third transporting unit 16, a poking unit 19 and a fourth transporting unit 110 of the full-automatic transporting structure 10.
As shown in fig. 23, the refrigerating apparatus 30 includes a refrigerating unit 31, a second temperature control unit 32, and a second sterilizing unit 33. The inside of the refrigerating unit 31 is used for placing the second end of the fully automatic transferring structure 10; the second temperature control unit 32 is disposed on the refrigeration unit 31, and is used for maintaining the refrigeration unit 31 at a constant temperature; the second sterilizing unit 33 is disposed at the refrigerating unit 31 for sterilizing the inside of the refrigerating unit 31.
Further, the refrigeration device 30 further includes a third control unit, where the third control unit is electrically connected to the refrigeration unit 31, the second temperature control unit 32, and the second sterilization unit 33, respectively.
The third control unit may be a control element for data processing and data transmission, such as a server, an intelligent terminal, a control terminal with a central processing unit, a control chip, etc.
The refrigerating unit 31 may be a refrigerator.
The second temperature control unit 32 includes a second temperature detection element and a first cooling element. Wherein the second temperature detecting element is disposed inside the refrigeration unit 31 and is used for detecting the temperature inside the refrigeration unit 31; the first cooling element is provided in the refrigerating unit 31 for supplying cool air to the inside of the refrigerating unit 31.
The second temperature detecting element is a temperature sensor and is electrically connected with the third control unit.
The first refrigerating element comprises a refrigerator and is electrically connected with the third control unit.
In some of these embodiments, the first refrigeration element further comprises a surface cooler.
Specifically, in the case where the third control unit detects that the temperature inside the refrigerating unit 31 is higher than the second temperature threshold value through the second temperature detecting element, the third control unit controls the first refrigerating element to be turned on to reduce the temperature inside the refrigerating unit 31; in the case where the third control unit detects that the temperature inside the refrigerating unit 31 is lower than or equal to the third temperature threshold value through the second temperature detecting element, the third control unit controls the first refrigerating element to be turned off to stop the cooling. The temperature between the second temperature threshold and the third temperature threshold is the temperature at which the hatching eggs are suitable for storage.
In some of these embodiments, the second sterilizing unit 33 includes a second ozone generating element, a fourth air tap element, and a second air tap element. Wherein the second ozone generating element is provided outside the refrigerating unit 31; the first end of the fourth channel element is connected with the second ozone generating element; the second air tap element is connected with the second end of the fourth channel element and is positioned in the hatching unit 21 for delivering ozone to the interior of the refrigerating unit 31.
Wherein the second ozone generating element is an ozone generator.
Wherein the fourth channel element is a vent pipe.
Wherein the second air tap element is an air tap.
In some of these embodiments, the second sterilizing unit 33 comprises a second liquid storage element, a fifth channel element, a second atomizing element. The second liquid storage element is arranged on the outer side wall of the refrigerating unit 31 and is used for storing disinfectant; the first end of the fifth channel element is connected with the second liquid storage element; the first end of the second atomizing element is disposed on the outer side wall of the refrigeration unit 31 and connected with the second end of the fifth channel element, and the second end of the second atomizing element is disposed inside the refrigeration unit 31 and is used for spraying the atomized disinfectant to the inside of the refrigeration unit 31.
Wherein the second liquid storage element is a liquid storage container
Wherein the fifth channel element is a water pipe.
Wherein the second atomizing element is an atomizer.
The second atomizing element is electrically connected with the third control unit and is used for being opened or closed under the control of the third control unit.
Specifically, in the case of sterilizing the inside of the refrigerating unit 31, the third control unit turns on the second atomizing element, which acquires the sterilizing liquid inside the second liquid storage element through the fifth passage element, and then, after atomizing the sterilizing liquid, the second atomizing element conveys the atomized sterilizing liquid to the inside of the refrigerating unit 31.
According to the embodiment, the automatic in-out of the egg tray or egg frame into the refrigerator is realized through the second transferring unit and the egg storage unit, so that the labor intensity is greatly reduced; the sterilizing unit is arranged to replace manual or atomizer to spray sterilizing agent, so that automatic sterilization or automatic fumigation sterilization is realized, and the defects in the existing refrigeration house are overcome.
Example 6
The embodiment relates to an incubation system, in particular to an egg incubation and refrigeration system.
As shown in fig. 24, an egg hatching refrigeration system includes a fully automated transport structure 10 as described in any one of embodiments 1 or 2.
In one embodiment, the number of the automatic transfer structures 10 is two, and the two automatic transfer structures 10 are used for transferring egg flats or egg frames to be oppositely arranged; the inside of the hatching device 20 is provided with a second transferring unit 17 and an egg storage unit 18 of the first full-automatic transferring structure 10, and the outside of the hatching device 20 is provided with a first transporting unit 11, a platform unit 12, a clamping unit 13, a first transferring unit 14, a second transporting unit 15, a third transmission unit, a stirring unit 19 and a fourth transporting unit 110 of the first full-automatic transferring structure 10; the inside of the refrigerating device 30 is provided with a second transporting unit 17 and an egg storage unit 18 of the second full-automatic transporting structure 10, and the outside of the refrigerating device 30 is provided with a first transporting unit 11, a platform unit 12, a gripping unit 13, a first transporting unit 14, a second transporting unit 15, a third transmission unit, a poking unit 19 and a fourth transporting unit 110 of the second full-automatic transporting structure 10.
Wherein, the first transporting unit 11 of the first full-automatic transferring structure 10 arranged outside the hatching unit 21 and the first transporting unit 11 of the second full-automatic transferring structure 10 arranged outside the refrigerating device 30 are arranged oppositely, and other devices, such as an egg making machine, can be placed between the two opposite first transporting units 11.
The structure and connection relationship of the hatching apparatus 20 are substantially the same as those of embodiment 3, and will not be described here again.
The structure and connection relationship of the refrigeration device 30 are substantially the same as those of embodiment 4, and will not be described herein.
In one embodiment, the fully automated transfer structure 10 is one, and the fully automated transfer structure 10 includes two second transfer units 17 and two egg storage units 18. As shown in fig. 25, a second transferring unit 17 and an egg storage unit 18 of the fully automatic transferring structure 10 are provided inside the hatching apparatus 20; the interior of the cold storage device 30 is provided with a further second transfer unit 17 and a further egg storage unit 18 of the fully automated transfer structure 10.
The two second transferring units 17 are located at two sides of a fourth transporting unit 110, so that the fourth transporting unit 110 can send egg frames to the two second transferring units 17 or receive egg frames sent by the two second transferring units 17.
Further, the hatching egg incubating and refrigerating system further comprises a control device which is electrically connected with the full-automatic transferring structure 10, the incubating device 20 and the refrigerating device 30 respectively.
Specifically, the control device is electrically connected with the first control unit, the second control unit and the third control unit respectively.
The advantage of this embodiment lies in, through the full-automatic business turn over of egg/embryo egg, transport, hatching/cooling device can be to the inside transport egg dish of hatching apparatus, also can be to the inside transport egg dish of refrigerating plant, and can transport the inside egg dish of hatching apparatus to refrigerating plant, also can transport the inside egg dish of refrigerating plant to hatching apparatus, thereby realize automation, the intellectuality that egg dish was transported, and also can transport the egg frame of hatching apparatus and refrigerating plant inside through the full-automatic business turn over of egg/embryo egg, transport, hatching/cooling device, the manpower is saved, the intelligent degree of egg transportation has been improved.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples represent only a few embodiments of the present application, which are described in more detail and are not to be construed as limiting the scope of the utility model. It should be noted that it would be apparent to those skilled in the art that various modifications and improvements could be made without departing from the spirit of the present application, which would be within the scope of the present application. Accordingly, the scope of protection of the present application is to be determined by the claims appended hereto.

Claims (10)

1. A fully automatic transfer structure, characterized in that the fully automatic transfer structure comprises:
the first conveying unit is used for conveying egg flats;
the platform unit is arranged at the output end of the first transportation unit and is used for acquiring the egg trays conveyed by the first transportation unit;
the clamping unit is internally provided with an output end of the first transportation unit and the platform unit, and is used for arranging egg trays transferred to the platform unit by the first transportation unit into egg stacks;
the first transfer unit is arranged in the output end of the clamping unit and is used for acquiring the egg stacks clamped by the clamping unit and placing the egg stacks into the egg frames;
the input end of the second transportation unit is positioned in the output end of the clamping unit, and is sleeved with the first transportation unit for conveying egg frames filled with egg stacks;
the output end of the third conveying unit is positioned in the clamping unit and at the side part of the second conveying unit, and is used for conveying the egg frames to the input end of the second conveying unit;
The second transferring unit is arranged at the side part of the second transporting unit and is used for acquiring the egg frames conveyed by the second transporting unit;
chu Dan the egg storage unit set up in the lateral part of second transportation unit for acquire the egg frame of second transportation unit conveying.
2. The fully automated transport structure of claim 1, wherein the first transport unit comprises:
a first support frame element;
a first transport element disposed on top of the first support frame element for transporting the egg flat;
the first monitoring element is arranged at the output end of the first supporting frame element and is used for detecting whether egg flats exist on the first conveying element or not; and/or
The platform unit includes:
the egg placing plate element is arranged in the clamping unit and is positioned at the output end of the first conveying unit;
the first lifting element is arranged at the bottom end of the egg laying plate element, and the top end of the first lifting element is connected with the bottom end of the egg laying plate element; and/or
The gripping unit includes:
a mounting element, wherein the first end of the mounting element is internally provided with an output end of the first transportation unit and the platform unit, and the second end of the mounting element is internally provided with an input end of the first transportation unit and the second transportation unit;
a transfer member mounted to a top end of the mounting member;
the top end of the clamping element is connected with the bottom end of the transferring element and is used for moving under the drive of the transferring element; and/or
The first transfer unit includes:
the second lifting element is arranged in the clamping unit;
the transfer plate element is arranged at the top end of the second lifting element, corresponds to the clamping unit and is matched with the clamping unit and used for supporting the egg stack; and/or
The second transport unit includes:
the input end of the second support frame element is arranged in the output end of the clamping unit, and is sleeved with the first transferring unit;
a second transport element disposed at a top end of the second carriage element;
A first pushing element disposed on a side of the input end of the second carriage element;
the second monitoring element is arranged on the side wall of the first pushing element and is used for detecting the egg frame; and/or
The third transport unit includes:
the output end of the third support frame element is arranged in the clamping unit and positioned at the side part of the second transportation unit;
a third transport element disposed on top of the third support frame element for transporting egg frames to the second transport unit;
the first air cylinder element is arranged at the output end of the third support frame element;
the second cylinder element is arranged at the output end of the first cylinder element and is used for pushing the egg frame to enter the second transportation unit; and/or
The second transfer unit includes:
a cross rail element disposed to a side of the second transport element;
the top end of the transfer box element is slidably sleeved on the transverse rail element and used for sliding along the transverse rail element;
The power element is arranged above the transfer box element, and the bottom end of the power element is connected with the transfer box element and used for driving the transfer box element to move along the transverse rail element;
the four third lifting elements are correspondingly arranged in the transfer box element;
the transfer element is slidably arranged in the transfer box element, and two sides of the transfer element are connected with the corresponding third lifting element and used for lifting or descending under the drive of the third lifting element;
the distance detection element is arranged on the transfer element and is used for detecting the ascending or descending distance of the transfer element; and/or
The egg storage unit includes:
a rail element provided at a side of the second transfer unit;
the egg storage elements are arranged at intervals on the side part of the second transferring unit, and the bottom end of each egg storage element is in sliding connection with the track element;
the plurality of fifth conveying elements are arranged in the egg storage element at intervals and used for driving the egg frames to move;
The plurality of nozzle elements are correspondingly arranged on the side walls of the plurality of egg storage elements and are used for disinfecting egg frames on the egg storage elements.
3. The fully automated transport structure of claim 2, wherein the mounting element comprises:
a first support frame, wherein an output end of the first transport unit and the platform unit are arranged in the first end of the first support frame, and an input end of the second transport unit and the first transfer unit are arranged in the second end of the first support frame;
the second support frame is arranged at the top end of the first support frame, and the transfer element is arranged at the top end of the second support frame;
the two first sliding grooves are arranged on two opposite side walls of the top end of the second supporting frame and are in sliding connection with the transfer element; and/or
The transfer element includes:
the mounting piece is erected at the top end of the mounting element;
the second sliding groove is formed in the lower end of the mounting piece;
the first rotating motor is arranged at one end of the mounting piece, and an output shaft of the first rotating motor stretches into the second sliding groove;
The screw rod is rotatably arranged in the second chute, the first end of the screw rod is coaxially connected with the output shaft of the first rotating motor, and the second end of the screw rod is rotatably sleeved on the side wall of the second chute;
the first end of the first sliding block is slidably arranged in the second sliding groove, the screw rod is sleeved with the first sliding block in a threaded mode, and the second end of the first sliding block is downwards arranged below the mounting piece;
the upper end of the connecting piece is connected with the second end of the first sliding block, and two sides of the upper end of the connecting piece are arranged in the mounting element and are in sliding connection with the mounting element; and/or
The gripping element comprises:
the upper end of the telescopic cylinder is connected with the lower end of the transfer element and is used for moving under the action of the transfer element;
the telescopic piece is arranged at the output end of the telescopic cylinder and used for moving under the action of the telescopic cylinder;
the two clamping plates are arranged at the two telescopic ends of the telescopic piece and used for clamping the egg tray or the egg stack under the action of the telescopic piece.
4. The fully automated transfer structure of claim 2, wherein the transfer box element comprises:
the top end of the transfer box is slidably sleeved at the top end of the transverse rail element;
the four third sliding grooves are formed in the side wall of the transfer box and are used for installing the corresponding third lifting elements; and/or
The power element includes:
the bottom end of the first transmission piece is connected with the transfer box element and used for driving the transfer box element to slide along the transverse rail element under the condition of rotation;
the two first driving wheels are sleeved at two ends of the first driving piece and used for driving the first driving piece to rotate;
the first power motor is in transmission connection with the first driving wheel and is used for driving the first driving wheel to rotate; and/or
The third elevating element includes:
the two second driving wheels are rotatably arranged in the transfer box element;
the second power motor is arranged in the transfer box element and is in transmission connection with the second transmission wheel;
The second transmission part is sleeved with two second transmission wheels and connected with the transfer element; and/or
The transfer element comprises:
a transfer member disposed inside the transfer box element;
the second sliding blocks are arranged on two side walls of the transfer piece, are slidably arranged in the transfer box element, are connected with the corresponding third lifting element and are used for sliding up and down in the transfer box element under the action of the third lifting element;
the conveying piece is arranged at the top end of the transferring piece.
5. The fully automated transfer structure of any of claims 1-4, further comprising:
the stirring units are arranged on two sides of the output end of the second transportation unit, and the lower end of the stirring unit is connected with the output end of the second transportation unit; and/or
The fourth transportation unit is arranged at the output end of the second transportation unit and is used for acquiring egg frames transmitted by the second transportation unit; and/or
And the lower end of the pushing unit is connected with the side wall of the fourth conveying unit and is used for pushing the egg frames on the fourth conveying unit to the second conveying unit.
6. The fully automated transport structure of claim 5, wherein the toggle unit comprises:
the two motor elements are oppositely arranged at two sides of the output end of the second transportation unit, and the output ends of the two motor elements are positioned above the second transportation unit;
the first ends of the two poking sheet elements are correspondingly arranged at the output ends of the two motor elements and are used for limiting or releasing the egg frames.
7. The fully automated transport structure of claim 5, wherein the fourth transport unit comprises:
a fourth carriage element disposed at an output of the second transport unit;
and the fourth conveying element is arranged at the top end of the fourth supporting frame element and is used for transferring egg frames.
8. The fully automated transport structure of claim 5, wherein the pushing unit comprises:
a third cylinder element disposed at a side wall of the fourth transporting unit;
the pushing plate element is arranged at the telescopic end of the third cylinder element;
The third monitoring element is arranged on one side of the push plate element, which faces the second transportation unit, and is used for detecting whether cargoes exist at the top end of the third transportation unit.
9. A hatching system, comprising:
the fully automated transfer structure according to any one of claims 1 to 8.
10. The hatching system according to claim 9, further comprising:
the hatching device is internally provided with the second transferring unit and the egg storage unit of the full-automatic transferring structure, and the hatching device is externally provided with a first transporting unit, a platform unit, a clamping unit, a first transferring unit, a second transporting unit, a third transporting unit, a stirring unit and a fourth transporting unit of the full-automatic transferring structure; and/or
The refrigerator comprises a refrigerator body, wherein the refrigerator body is internally provided with a second transferring unit and an egg storage unit of the full-automatic transferring structure, and the refrigerator body is externally provided with a first transporting unit, a platform unit, a clamping unit, a first transferring unit, a second transporting unit, a third transporting unit, a stirring unit and a fourth transporting unit of the full-automatic transferring structure.
CN202223381617.1U 2022-12-16 2022-12-16 Full-automatic transfer structure and hatching system Active CN218909005U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223381617.1U CN218909005U (en) 2022-12-16 2022-12-16 Full-automatic transfer structure and hatching system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223381617.1U CN218909005U (en) 2022-12-16 2022-12-16 Full-automatic transfer structure and hatching system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116114626A (en) * 2022-12-16 2023-05-16 扬州晓知苗生物科技有限公司 Full-automatic transfer device for hatching eggs/embryo eggs and hatching system for hatching eggs/embryo eggs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116114626A (en) * 2022-12-16 2023-05-16 扬州晓知苗生物科技有限公司 Full-automatic transfer device for hatching eggs/embryo eggs and hatching system for hatching eggs/embryo eggs

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