CN218896555U

CN218896555U - High-safety assembled transformer magnetic core assembling machine

Info

Publication number: CN218896555U
Application number: CN202320035159.1U
Authority: CN
Inventors: 陈乐颐
Original assignee: Shenzhen Fute Automation Technology Co ltd
Current assignee: Shenzhen Fute Automation Technology Co ltd
Priority date: 2023-01-06
Filing date: 2023-01-06
Publication date: 2023-04-21
Anticipated expiration: 2033-01-06

Abstract

The utility model discloses a transformer magnetic core assembling machine with high safety assembly, which comprises an assembling table and a pressing table, wherein the pressing table is arranged on the left side of the top end of the assembling table, a plate chain conveying belt is arranged on the right side of the top end of the assembling table, upright posts are erected on the two sides of the assembling table, a fixing frame is fixedly connected between the inner walls of the upright posts, a swing arm motor is arranged on the top end of the fixing frame, and the output end of the swing arm motor is fixedly connected with a movable arm. This transformer magnetic core kludge of high safety equipment is through being provided with swing arm motor, swing arm, arm lock, movable groove, removal seat, anchor clamps, slide bar, spout, and swing arm motor's output drives the swing arm swing to drive the arm lock and put the magnetic core and reset after the platform top, under the spacing of removal seat, accomplish high-efficient quick mechanical clamp and get the pay-off, need not artifical manual the getting, the equipment speed is faster, has solved the manual problem of getting, the equipment speed is slow.

Description

High-safety assembled transformer magnetic core assembling machine

Technical Field

The utility model relates to the technical field of transformer assembly, in particular to a transformer magnetic core assembly machine with high safety assembly.

Background

When the transformer is produced and assembled, the magnetic core and the shell assembled by the electromagnetic winding are required to be pressed and assembled, and when the transformer is pressed manually, the magnetic core is firstly required to be continuously taken to the shell for assembly.

According to application number CN202021965894.5 discloses a magnetic core kludge of transformer, relates to transformer processing technology field. The utility model provides a transformer magnetic core kludge, includes PMKD, the both sides of PMKD top one side are fixedly connected with first fixed column and second fixed column respectively, first fixed column and second fixed column top-down respectively movable shaft connect have first drive shaft and second drive shaft, one side fixed mounting of first fixed column has first driving motor, and first driving motor number is two, first driving motor's output is connected with first drive shaft and second drive shaft stationary phase respectively. According to the utility model, through the arrangement of the first conveying crawler belt, the second conveying crawler belt, the conveying belt and the pushing plate, the electromagnetic winding can be spliced into the electromagnetic iron core in a mode of replacing manual assembly by using machinery, so that the labor time can be effectively saved, the labor efficiency is improved, and the assembly danger is reduced to a certain extent.

In the above technical solution, some defects are not solved yet:

1. the material taking and feeding are carried out through the two groups of conveying tracks and the conveying mechanism, the erection cost and the driving cost are high in energy consumption, and continuous and efficient material conveying and taking cannot be realized;

2. the pressing assembly has insufficient flexibility, cannot move and press quickly, and has limited automation degree;

3. the clamping assembly is not good, the accessory is often caused to shift under the action of pressing impact force, so that accurate assembly cannot be performed, and deviation is easy to cause.

Therefore, a novel transformer core assembling machine with high safety assembling is provided to solve the above problems.

Disclosure of Invention

The utility model aims to provide a transformer magnetic core assembling machine with high safety assembly so as to solve the problem that continuous and efficient material conveying and taking cannot be realized in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the transformer magnetic core assembly machine of high safety equipment, including equipment platform and clamp table, the clamp table is installed in the left side on equipment platform top, the plate link chain conveyer belt is installed on the right side on equipment platform top, the stand is erect to the both sides of equipment platform, fixedly connected with mount between the stand inner wall, swing arm motor is installed on the mount top, swing arm motor's output fixedly connected with expansion arm, the other end swing joint of expansion arm has the arm lock.

Preferably, the spout has been seted up to the mount front end, the inside fixedly connected with slide bar of spout, the outside activity of slide bar has cup jointed and has moved the seat, the inside of moving the seat has been seted up movable groove, the arm lock activity cup joints inside movable groove, anchor clamps are installed to the bottom of arm lock.

Preferably, the rotary motor is fixedly connected to the left side wall of the upright post, the rotary shaft is fixedly connected to the output end of the rotary motor, the rotary shaft is movably assembled on the inner side wall of the upright post, the fixing plate is fixedly sleeved on the outer portion of the rotary shaft, and the pressure cylinder is fixedly connected to the top end of the fixing plate.

Preferably, the output end of the pressure cylinder is fixedly connected with a pressing plate, and the pressure cylinder can rotate forward and backward by 145 degrees in the horizontal direction.

Preferably, the inside fixedly connected with gag lever post of press bench, the outside both sides of gag lever post have movably sleeved the slider respectively, the bottom of slider articulates there is the fly frame, the pulling force cylinder is installed to the equipment bench bottom.

Preferably, the output end of the tension cylinder is fixedly connected with the movable frame through a piston rod.

Preferably, the top of slider all fixedly connected with splint, splint are provided with two sets of and about the perpendicular central line symmetric distribution of gag lever post.

Compared with the prior art, the utility model has the beneficial effects that: the high-safety assembled transformer magnetic core assembling machine not only realizes high-efficiency and rapid mechanical clamping and feeding, does not need manual material taking, has higher assembling speed, realizes rapid pressing and assembling of the magnetic core into the shell, but also improves assembling accuracy, and can automatically and efficiently clamp shells with different sizes;

(1) The swing arm motor, the movable arm, the clamping arm, the movable groove, the movable seat, the clamp, the slide bar and the slide groove are arranged, the output end of the swing arm motor drives the movable arm to swing, so that the clamping arm is driven to reset after the magnetic core is placed on the top end of the pressing table, and under the limit of the movable seat, the efficient and rapid mechanical clamping and feeding are completed, the manual material taking is not needed, and the assembly speed is faster and safer;

(2) The magnetic core is conveyed to the pressing table through the pressing plate, the rotating motor, the rotating shaft, the fixing plate and the pressure cylinder, the rotating motor drives the rotating shaft to rotate, the fixing plate horizontally rotates to the upper side of the magnetic core, the pressure cylinder drives the pressing plate to press down, the magnetic core is rapidly pressed into the shell, pressing assembly is completed, and the degree of automation is high;

(3) Through being provided with pulling force cylinder, gag lever post, slider, adjustable shelf, the power cylinder pulls the adjustable shelf and moves down, drives slider relative movement through the transform of angle, and two sets of clamp plates clamp the casing, make the magnetic core can not lead to the fact the equipment dislocation because of the skew of casing when the assembly, improve the equipment accuracy, can both carry out automatic efficient centre gripping to not unidimensional casing.

Drawings

FIG. 1 is a schematic cross-sectional elevation view of the present utility model;

FIG. 2 is a schematic diagram of the front view of the fixing frame of the present utility model;

FIG. 3 is a schematic diagram of the front view of the movable frame of the present utility model;

fig. 4 is a schematic front view of the fixing plate of the present utility model.

In the figure: 1. a swing arm motor; 2. a fixing frame; 3. a column; 4. a rotation shaft; 5. a fixing plate; 6. a pressing table; 7. a slide block; 8. a movable frame; 9. a tension cylinder; 10. a limit rod; 11. an assembly table; 12. a plate link chain conveyor belt; 13. a clamping plate; 14. a pressing plate; 15. a pressure cylinder; 16. a movable groove; 17. a movable seat; 18. a clamp; 19. a slide bar; 20. a chute; 21. a clamp arm; 22. a movable arm; 23. a rotating electric machine.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1: referring to fig. 1-4, a transformer magnetic core assembling machine with high safety assembly comprises an assembling table 11 and a pressing table 6, wherein the pressing table 6 is arranged on the left side of the top end of the assembling table 11, a plate chain conveying belt 12 is arranged on the right side of the top end of the assembling table 11, upright posts 3 are erected on two sides of the assembling table 11, a fixing frame 2 is fixedly connected between the inner walls of the upright posts 3, a swing arm motor 1 is arranged on the top end of the fixing frame 2, the output end of the swing arm motor 1 is fixedly connected with a movable arm 22, the other end of the movable arm 22 is movably hinged with a clamping arm 21, the front end of the fixing frame 2 is provided with a sliding groove 20, a sliding rod 19 is fixedly connected inside the sliding groove 20, a movable seat 17 is movably sleeved outside the sliding rod 19, a movable groove 16 is formed inside the movable seat 17, the clamping arm 21 is movably sleeved inside the movable groove 16, and a clamp 18 is arranged at the bottom end of the clamping arm 21;

specifically, as shown in fig. 1 and fig. 2, the magnetic core transferred on the plate chain conveyor belt 12 is clamped under the clamping of the clamp 18, the output end of the swing arm motor 1 drives the movable arm 22 to swing, so as to drive the clamp arm 21 to move left and push the movable seat 17 to move left at the chute 20, and meanwhile drive the clamp arm 21 to lift, and reset the magnetic core after being placed on the top end of the press stand 6, and under the limit of the movable seat 17, the efficient and rapid mechanical clamping feeding is completed, manual material taking is not needed, and the assembly speed is faster.

Example 2: the left side wall of the upright post 3 is fixedly connected with a rotating motor 23, the output end of the rotating motor 23 is fixedly connected with a rotating shaft 4, the rotating shaft 4 is movably assembled on the inner side wall of the upright post 3, a fixed plate 5 is fixedly sleeved outside the rotating shaft 4, the top end of the fixed plate 5 is fixedly connected with a pressure cylinder 15, the output end of the pressure cylinder 15 is fixedly connected with a pressing plate 14, and the pressure cylinder 15 can rotate forward and backward by 145 degrees in the horizontal direction;

specifically, as shown in fig. 1 and 3, the magnetic core is sent to the pressing table 6, placed on the shell, clamped by the clamping structure, and then the rotating motor 23 drives the rotating shaft 4 to rotate, the fixing plate 5 horizontally rotates above the magnetic core, the pressure cylinder 15 is started to drive the pressing plate 14 to press down, the magnetic core is rapidly pressed into the shell, and press assembly is completed.

Example 3: the inside of the pressing table 6 is fixedly connected with a limiting rod 10, two sides of the outside of the limiting rod 10 are respectively and movably sleeved with a sliding block 7, the bottom end of the sliding block 7 is hinged with a movable frame 8, the bottom end of the assembling table 11 is provided with a tension cylinder 9, the output end of the tension cylinder 9 is fixedly connected with the movable frame 8 through a piston rod, the top ends of the sliding blocks 7 are fixedly connected with clamping plates 13, and the clamping plates 13 are provided with two groups and are symmetrically distributed about the vertical center line of the limiting rod 10;

specifically, as shown in fig. 1 and fig. 4, after the magnetic core is placed on the shell, the tension cylinder 9 is started to pull the movable frame 8 to move downwards, so that the sliding block 7 is driven to move horizontally and relatively outside the limit rod 10 through the change of angles, and the two groups of pressing plates 14 clamp the shell relatively, so that the magnetic core cannot be assembled misplacement due to the offset of the shell during assembly, the assembly accuracy is improved, and the shells with different sizes can be clamped automatically and efficiently.

Working principle: when the magnetic core pressing device is used, firstly, under the transmission action of the plate link chain conveying belt 12, the magnetic core is transmitted to the lower part of the clamp 18, the magnetic core transmitted on the plate link chain conveying belt 12 is clamped under the clamping action of the clamp 18, the output end of the swing arm motor 1 drives the movable arm 22 to swing, thereby driving the clamping arm 21 to move left and pushing the movable seat 17 to move left at the chute 20, simultaneously driving the clamping arm 21 to lift, placing the magnetic core on the top end of the pressing table 6 and resetting the magnetic core, sending the magnetic core to the pressing table 6 and placing the magnetic core on a shell, starting the tension cylinder 9 after placing the magnetic core on the shell, pulling the movable frame 8 to move downwards, thereby driving the sliding block 7 to horizontally and relatively move outside the limiting rod 10 through the angle change, enabling the magnetic core not to be assembled and misplaced due to the offset of the shell, at the moment, driving the rotating motor 23 to drive the rotating shaft 4 to rotate through the clamping structure, the fixed plate 5 to horizontally rotate to the upper part of the magnetic core, and the pressure cylinder 15 is started, the pressing plate 14 is driven to press the magnetic core to be quickly pressed into the shell, and the magnetic core is pressed into the shell, so that the pressing assembly is completed.

Claims

1. High-safety assembled transformer magnetic core assembly machine, including equipment platform (11) and platform (6), its characterized in that: the utility model discloses a novel automatic assembling machine for a plate chain conveyor, including equipment platform (11), stand (3), swing arm motor (1) is installed on the left side on equipment platform (11) top, board chain conveyer belt (12) is installed on the right side on equipment platform (11) top, stand (3) are erect to the both sides on equipment platform (11), fixedly connected with mount (2) between stand (3) inner wall, swing arm motor (1) is installed on mount (2) top, swing arm motor (1)'s output fixedly connected with expansion arm (22), the other end swing joint of expansion arm (22) has arm lock (21).

2. The high-safety assembled transformer core assembly machine of claim 1, wherein: the movable sliding device is characterized in that a sliding groove (20) is formed in the front end of the fixing frame (2), a sliding rod (19) is fixedly connected to the inside of the sliding groove (20), a movable seat (17) is movably sleeved outside the sliding rod (19), a movable groove (16) is formed in the movable seat (17), a clamping arm (21) is movably sleeved inside the movable groove (16), and a clamp (18) is mounted at the bottom end of the clamping arm (21).

3. The high-safety assembled transformer core assembly machine of claim 1, wherein: the rotary electric machine is characterized in that a rotary motor (23) is fixedly connected to the left side wall of the upright post (3), a rotary shaft (4) is fixedly connected to the output end of the rotary motor (23), the rotary shaft (4) is movably assembled on the inner side wall of the upright post (3), a fixing plate (5) is fixedly sleeved on the outer portion of the rotary shaft (4), and a pressure cylinder (15) is fixedly connected to the top end of the fixing plate (5).

4. The high-safety assembled transformer core assembly machine of claim 3, wherein: the output end of the pressure cylinder (15) is fixedly connected with a pressing plate (14), and the pressure cylinder (15) can rotate forward and backward by 145 degrees in the horizontal direction.

5. The high-safety assembled transformer core assembly machine of claim 1, wherein: the novel hydraulic pressure machine is characterized in that a limiting rod (10) is fixedly connected inside the pressing table (6), sliding blocks (7) are movably sleeved on two sides of the outer portion of the limiting rod (10) respectively, a movable frame (8) is hinged to the bottom end of each sliding block (7), and a tension cylinder (9) is mounted at the bottom end of the assembling table (11).

6. The high-safety assembled transformer core assembly machine of claim 5, wherein: the output end of the tension cylinder (9) is fixedly connected with the movable frame (8) through a piston rod.

7. The high-safety assembled transformer core assembly machine of claim 5, wherein: the top of slider (7) all fixedly connected with splint (13), splint (13) are provided with two sets of and about the perpendicular central line symmetric distribution of gag lever post (10).