CN218835266U - Sealing effect detection mechanism of aluminum foil sealing machine - Google Patents
Sealing effect detection mechanism of aluminum foil sealing machine Download PDFInfo
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- CN218835266U CN218835266U CN202223592621.2U CN202223592621U CN218835266U CN 218835266 U CN218835266 U CN 218835266U CN 202223592621 U CN202223592621 U CN 202223592621U CN 218835266 U CN218835266 U CN 218835266U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
The utility model discloses an aluminium foil sealing machine seals effect detection mechanism, including bottom plate, conveying frame and treater, the bottom plate top is provided with the conveying frame, and the treater is installed on conveying frame top, still includes transport mechanism, rejects mechanism, collection mechanism and receiving mechanism, and transport mechanism installs inside the conveying frame, and collection mechanism all installs on conveying frame top with rejecting the mechanism, and receiving mechanism places on the bottom plate, and transport mechanism, rejection mechanism, collection mechanism all are connected with the treater electricity. The utility model discloses when bottle leakproofness is unqualified, drive mechanism drives unqualified bottle and continues to remove, moves to the front side of rejecting the mechanism when unqualified bottle, and the treater starts to reject the mechanism and pushes away unqualified bottle on drive mechanism and collect through receiving mechanism, and sealed qualified bottle is carried by transport mechanism continuation, when having alleviateed staff's intensity of labour, has improved the accuracy of letter sorting.
Description
Technical Field
The utility model relates to a technical field of pesticide packing especially relates to an aluminium foil capper seals effect detection mechanism.
Background
With the increasing demand of society for medicines, the demand of medicine packaging is also increasing, and aluminum foil is widely applied to the packaging of medicines such as aquatic medicines, veterinary medicines, pesticides and the like due to the advantages of no toxicity, high light-shielding property, oxygen barrier property, moisture resistance and the like.
Among the prior art, chinese utility model patent that publication number is CN205762414U discloses an aluminium foil seals detection device, including testing platform, aluminium foil identification mechanism and treater, aluminium foil identification mechanism includes bottle inductor and infrared camera, and the bottle inductor links to each other with infrared camera, and infrared camera links to each other with the treater, and bottle inductor and infrared camera all are located the testing platform top, and infrared camera's camera lens is just to the transmission line of bottle on the testing platform with the angle towards sealing the aluminium foil.
Discovery in the use, the device is detecting the pesticide bottle after sealing the aluminium foil time measuring, no matter whether the leakproofness of pesticide bottle is good, all needs the staff to sort it, and the staff sorts for a long time, can cause the attention not concentrated, causes qualified bottle and unqualified bottle to pack in mixture, leads to the reliability that detects relatively poor.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that needs to solve provides an aluminium foil capper seals effect detection mechanism to reduce intensity of labour, improve the letter sorting accuracy.
In order to solve the technical problem, the utility model adopts the following technical proposal.
A sealing effect detection mechanism of an aluminum foil sealing machine comprises a bottom plate, a conveying frame and a processor, wherein the conveying frame is arranged at the top end of the bottom plate, the processor is installed at the top end of the conveying frame, the sealing effect detection mechanism further comprises a conveying mechanism, an eliminating mechanism, a collecting mechanism and a receiving mechanism, the conveying mechanism is installed inside the conveying frame, the collecting mechanism and the eliminating mechanism are both installed at the top end of the conveying frame, the receiving mechanism is placed on the bottom plate, and the conveying mechanism, the eliminating mechanism and the collecting mechanism are all electrically connected with the processor; the sealed pesticide bottle bodies are sequentially placed on the conveying mechanism, the processor starts the transmission mechanism, the conveying mechanism enables the bottle bodies to sequentially pass through the collecting mechanism, the collecting mechanism collects images directly above the bottle bodies, the collected images are fed back to the processor, the processor detects the sealing performance of the bottle bodies, when the detection result of the processor is that the sealing performance of the bottle bodies is unqualified, the transmission mechanism drives the unqualified bottle bodies to continuously move, when the unqualified bottle bodies move to the front side of the rejecting mechanism, the processor starts the rejecting mechanism to push the unqualified bottle bodies down on the transmission mechanism and collect the unqualified bottle bodies through the material receiving mechanism, the sealed qualified bottle bodies are continuously conveyed through the conveying mechanism, the labor intensity of workers is relieved, and meanwhile sorting accuracy is improved.
Preferably, the acquisition mechanism comprises bases, pillars, a cross beam, bottle body sensors and infrared cameras, the bases are fixedly arranged at the top ends of the conveying frames through bolts, the pillars are respectively arranged at the top ends of the two groups of bases, the top ends of the two groups of pillars are connected with the bottom end of the cross beam, the bottle body sensors are respectively arranged at the inner ends of the two groups of pillars, the infrared cameras are arranged at the bottom end of the cross beam, and the bottle body sensors and the infrared cameras are electrically connected with the processor; transport mechanism drives the bottle after the sealing and carries, and two sets of bottle inductors detect the bottle process, and transport mechanism stops carrying, and infrared camera carries out the image shooting to the bottle directly over the bottle simultaneously, and later infrared camera feeds back the image to the treater and carries out the judgement of leakproofness.
Preferably, the removing mechanism comprises a vertical plate, an electric hydraulic cylinder, a push plate and optical bars, the vertical plate is installed at the top end of the conveying frame, the vertical plate is arranged on the front side of the collecting mechanism, the electric hydraulic cylinder is arranged at the right end of the vertical plate, the left moving end of the electric hydraulic cylinder extends to the left side of the vertical plate and is connected with the right end of the push plate, the two groups of optical bars are in sliding connection with the vertical plate, the left ends of the two groups of optical bars are connected with the right end of the push plate, and the electric hydraulic cylinder is electrically connected with the processor; when the treater detects out that bottle leakproofness is unqualified, the treater feeds back electric hydraulic cylinder with the signal of telecommunication, and transport mechanism drives unqualified bottle and removes to the push pedal left side, and after the signal of telecommunication was received to the riser, the riser extends to make the push pedal steadily slide left under the cooperation of two sets of polished rods, thereby make the push pedal reject unqualified bottle on to drive mechanism.
Preferably, the material receiving mechanism comprises a material receiving box, handles, universal wheels and a buffer cushion, the universal wheels are respectively arranged at four corners of the bottom end of the material receiving box, the handles are respectively arranged at the front end and the rear end of the material receiving box, and the buffer cushion is arranged at the bottom end inside the material receiving box; the staff will connect the workbin to place on the bottom plate top through the handle, and unqualified bottle drops to when connecing the workbin inside, and the blotter cushions the protection to it, reduces the bottle and the hard collision that connects the workbin, when connecing the workbin inside to fill unqualified bottle, and the staff passes through the handle and to the workbin pulling transfer under the cooperation of four universal wheels of group.
Preferably, the transmission mechanism comprises transmission rollers, a motor, a transmission belt and positioning pads, a plurality of groups of transmission rollers are rotatably arranged in the transmission frame, the motor is arranged at the left end of the transmission frame, the output end of the motor is connected with the left ends of the transmission rollers, the transmission rollers are driven by the transmission belt, a plurality of groups of positioning pads are arranged on the outer surface of the transmission belt at equal intervals, and the motor is electrically connected with the processor; the sealed bottles are placed on the positioning pad, and the conveying belt is rotated by mutually matching the multiple groups of driving rollers through the processor starting motor, so that the conveying belt is conveyed by driving the corresponding bottles through the multiple groups of positioning pads.
Preferably, the device also comprises a positioning groove, and the top end of the bottom plate is provided with the positioning groove; the material receiving box is placed in the positioning groove, the positioning groove is used for positioning the material receiving box, and convenience is improved.
Preferably, the device also comprises a V-shaped opening, and the left end of the push plate is provided with the V-shaped opening; the push pedal pushes away unqualified bottle through V type opening, reduces the unqualified bottle in the ejection process and takes place the skew condition with the push pedal.
Due to the adoption of the technical scheme, the utility model has the following technical progress.
The utility model discloses put sealed pesticide bottle in proper order on transport mechanism, the treater starts drive mechanism, it makes the bottle pass through collection mechanism in proper order to realize transport mechanism, collection mechanism carries out image acquisition directly over the bottle, the image feedback of collection is to the treater on, the treater detects its leakproofness, when the testing result of treater is that the bottle leakproofness is unqualified, drive mechanism drives unqualified bottle and continues to remove, remove to the front side of rejecting the mechanism when unqualified bottle, the treater starts to reject the mechanism and pushes off unqualified bottle on drive mechanism and collect through receiving mechanism, sealed qualified bottle continues to carry by transport mechanism, when lightening staff's intensity of labour, improve the accuracy of letter sorting.
Drawings
Fig. 1 is a schematic view of a first axial structure of the present invention;
fig. 2 is a schematic diagram of a second axial measurement structure of the present invention;
FIG. 3 is an enlarged schematic view of the acquisition mechanism;
FIG. 4 is an enlarged schematic view of the rejection mechanism;
fig. 5 is an enlarged structural schematic diagram of the material receiving mechanism;
wherein: 1. a base plate; 2. a transfer frame; 3. a processor; 4. a base; 5. a pillar; 6. a cross beam; 7. a bottle body sensor; 8. an infrared camera; 9. a vertical plate; 10. an electric hydraulic cylinder; 11. pushing the plate; 12. a polished rod; 13. a material receiving box; 14. a handle; 15. a universal wheel; 16. a cushion pad; 17. a driving roller; 18. a motor; 19. a conveyor belt; 20. a positioning pad; 21. a positioning groove; 22. and a V-shaped opening.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Example 1
The utility model provides an aluminium foil capper seals effect detection mechanism, as shown in fig. 1 and fig. 2, including bottom plate 1, transfer frame 2 and treater 3, 1 top of bottom plate is provided with transfer frame 2, treater 3 is installed on 2 tops of transfer frame, still include transport mechanism, reject the mechanism, acquisition mechanism and receiving mechanism, transport mechanism installs inside transfer frame 2, acquisition mechanism and rejection mechanism all install on 2 tops of transfer frame, receiving mechanism places on bottom plate 1, transport mechanism, reject the mechanism, acquisition mechanism all is connected with treater 3 electricity.
As shown in fig. 1 and 3, the collecting mechanism comprises a base 4, pillars 5, a cross beam 6, a bottle sensor 7 and an infrared camera 8, the base 4 is fixed on the top end of the conveying frame 2 through bolts, the pillars 5 are respectively arranged on the top ends of the two groups of bases 4, the bottom ends of the cross beam 6 are respectively connected with the top ends of the two groups of pillars 5, the bottle sensors 7 are respectively arranged at the inner ends of the two groups of pillars 5, the infrared camera 8 is arranged at the bottom end of the cross beam 6, and the bottle sensor 7 and the infrared camera 8 are electrically connected with the processor 3.
As shown in fig. 2 and 4, the mechanism of rejecting includes riser 9, electric hydraulic cylinder 10, push pedal 11 and feed rod 12, riser 9 is installed on 2 tops of transfer frame, riser 9 is in the front side of gathering mechanism, riser 9 right-hand member is provided with electric hydraulic cylinder 10, electric hydraulic cylinder 10's left part removal end extends to riser 9 left side and connects push pedal 11 right-hand member, two sets of feed rods 12 all with riser 9 sliding connection and push pedal 11 right-hand members are all connected to two sets of feed rods 12's left end, electric hydraulic cylinder 10 is connected with treater 3 electricity.
In this embodiment, the sealed bottles are sequentially placed on the conveying mechanism, the processor 3 starts the transmission mechanism, the conveying mechanism is realized to enable the bottles to sequentially pass through the acquisition mechanism, the two sets of bottle sensors 7 detect the bottle passing, the conveying mechanism stops conveying, simultaneously, the infrared camera 8 shoots the images of the bottles directly above the bottles, then, the infrared camera 8 feeds the images back to the processor 3 to judge the sealing performance, when the detection result of the processor 3 is that the bottle sealing performance is unqualified, the transmission mechanism drives the unqualified bottles to continue moving, the processor 3 feeds the electric signals back to the electric hydraulic cylinder 10, the conveying mechanism drives the unqualified bottles to move to the left side of the push plate 11, after the vertical plate 9 receives the electric signals, the vertical plate 9 extends, so that the push plate 11 stably slides leftwards under the matching of the two sets of light bars 12, so that the unqualified bottles on the transmission mechanism are removed by the push plate 11, the qualified bottles are continuously conveyed by the conveying mechanism, the labor intensity of workers is reduced, and the sorting accuracy is improved.
Example 2
The utility model provides an aluminium foil capper seals effect detection mechanism, as shown in fig. 1 and fig. 2, including bottom plate 1, transfer frame 2 and treater 3, 1 top of bottom plate is provided with transfer frame 2, treater 3 is installed on 2 tops of transfer frame, still include transport mechanism, reject the mechanism, acquisition mechanism and receiving mechanism, transport mechanism installs inside transfer frame 2, acquisition mechanism and rejection mechanism all install on 2 tops of transfer frame, receiving mechanism places on bottom plate 1, transport mechanism, reject the mechanism, acquisition mechanism all is connected with treater 3 electricity.
As shown in fig. 1 and 3, the collecting mechanism comprises a base 4, pillars 5, a cross beam 6, a bottle sensor 7 and an infrared camera 8, the base 4 is fixed on the top end of the conveying frame 2 through bolts, the pillars 5 are respectively arranged on the top ends of the two groups of bases 4, the bottom ends of the cross beam 6 are respectively connected with the top ends of the two groups of pillars 5, the bottle sensors 7 are respectively arranged at the inner ends of the two groups of pillars 5, the infrared camera 8 is arranged at the bottom end of the cross beam 6, and the bottle sensor 7 and the infrared camera 8 are electrically connected with the processor 3.
As shown in fig. 2 and 4, the mechanism of rejecting includes riser 9, electric hydraulic cylinder 10, push pedal 11 and feed rod 12, riser 9 is installed on 2 tops of transfer frame, riser 9 is in the front side of gathering mechanism, riser 9 right-hand member is provided with electric hydraulic cylinder 10, electric hydraulic cylinder 10's left part removal end extends to riser 9 left side and connects push pedal 11 right-hand member, two sets of feed rods 12 all with riser 9 sliding connection and push pedal 11 right-hand members are all connected to two sets of feed rods 12's left end, electric hydraulic cylinder 10 is connected with treater 3 electricity.
As shown in fig. 1 and 5, the material receiving mechanism includes a material receiving box 13, a handle 14, universal wheels 15 and a buffer pad 16, the universal wheels 15 are respectively disposed at four corners of the bottom end of the material receiving box 13, the handles 14 are respectively disposed at the front end and the rear end of the material receiving box 13, and the buffer pad 16 is disposed at the bottom end inside the material receiving box 13.
As shown in fig. 1, the transmission mechanism comprises a transmission roller 17, a motor 18, a transmission belt 19 and a positioning pad 20, a plurality of groups of transmission rollers 17 are arranged in the transmission frame 2 in a rotating mode, the motor 18 is arranged at the left end of the transmission frame 2, the output end of the motor 18 is connected with the left end of the transmission roller 17, the transmission of the transmission rollers 17 is carried out through the transmission belt 19, a plurality of groups of positioning pads 20 are arranged on the outer surface of the transmission belt 19 at equal intervals, and the motor 18 is electrically connected with the processor 3.
As shown in fig. 1, the pushing plate further comprises a positioning groove 21 and a V-shaped opening 22, the positioning groove 21 is arranged at the top end of the bottom plate 1, and the V-shaped opening 22 is arranged at the left end of the pushing plate 11.
In this embodiment, sealed bottles are placed on the positioning pad 20, the processor 3 starts the motor 18, multiple sets of driving rollers 17 are mutually matched to enable the conveying belt 19 to rotate, so that the conveying belt 19 drives corresponding bottles to be conveyed through the multiple sets of positioning pads 20, two sets of bottle sensors 7 detect the bottle passing, the conveying mechanism stops conveying, the infrared camera 8 takes images of the bottles right above the bottles, the infrared camera 8 feeds the images back to the processor 3 to judge the sealing performance, when the detection result of the processor 3 is that the bottles are not sealed, the conveying belt 19 drives the unqualified bottles to continue to move, the processor 3 feeds the electric signals back to the electric hydraulic cylinder 10, the conveying belt 19 drives the unqualified bottles to move to the left side of the push plate 11, after the vertical plate 9 receives the electric signals, the vertical plate 9 extends, so that the push plate 11 stably slides leftwards under the matching of the two sets of optical levers 12, the push plate 11 eliminates the unqualified bottles on the transmission mechanism, the bottles 13 are placed on the top end of the bottom plate 1 through the handle 14, when the unqualified bottles drop to the inside of the receiving box 13, the buffer cushion 16 reduces the bottles, and the bottles are stably slide left inside the bottle conveying belt, and the bottle conveying wheel 14 and the bottle conveying box is capable of buffering bottle 13.
The utility model discloses an aluminium foil capper seals effect detection mechanism, the treater will detect the image and compares with predetermined template picture, calculates detect the image with the matching value of template picture, and judge whether the matching value is higher than predetermined threshold value, if the matching value is not higher than the threshold value, then export the aluminium foil and seal unqualified comparison result, if the matching value is higher than the threshold value, then export the aluminium foil and seal qualified comparison result, the utility model discloses a top image after the infrared camera shoots the bottle and seals utilizes infrared temperature imaging analysis bottle to seal regional temperature distribution diagram to compare with predetermined template picture, calculate the matching value, judge according to the comparison of matching value and threshold value and seal whether qualified.
The utility model discloses a treater 3, bottle inductor 7, infrared camera 8, electric hydraulic cylinder 10 and motor 18 are purchase on the market, and this industry technical staff only need according to its subsidiary service instruction install and operate can, and need not the technical staff in the field and pay out creative work.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (7)
1. The utility model provides an aluminium foil capper seals effect detection mechanism, including bottom plate (1), conveying frame (2) and treater (3), bottom plate (1) top is provided with conveying frame (2), install on conveying frame (2) top treater (3), a serial communication port, still include conveying mechanism, reject the mechanism, acquisition mechanism and receiving mechanism, conveying mechanism installs inside conveying frame (2), acquisition mechanism and rejection mechanism are all installed on conveying frame (2) top, receiving mechanism places on bottom plate (1), conveying mechanism, reject the mechanism, acquisition mechanism all is connected with treater (3) electricity.
2. The sealing effect detection mechanism of the aluminum foil sealing machine according to claim 1, wherein the collection mechanism comprises bases (4), pillars (5), a cross beam (6), bottle body sensors (7) and infrared cameras (8), the bases (4) are fixedly arranged at the top end of the conveying frame (2) through bolts, the pillars (5) are respectively arranged at the top ends of the two groups of bases (4), the top ends of the two groups of pillars (5) are connected with the bottom end of the cross beam (6), the bottle body sensors (7) are respectively arranged at the inner ends of the two groups of pillars (5), the infrared cameras (8) are arranged at the bottom end of the cross beam (6), and the bottle body sensors (7) and the infrared cameras (8) are electrically connected with the processor (3).
3. The sealing effect detection mechanism of the aluminum foil sealing machine according to claim 1, wherein the removing mechanism comprises a vertical plate (9), an electric hydraulic cylinder (10), a push plate (11) and a polish rod (12), the vertical plate (9) is installed at the top end of the conveying frame (2), the vertical plate (9) is arranged on the front side of the collecting mechanism, the electric hydraulic cylinder (10) is arranged at the right end of the vertical plate (9), the left moving end of the electric hydraulic cylinder (10) extends to the left side of the vertical plate (9) and is connected with the right end of the push plate (11), the two groups of polish rods (12) are both connected with the vertical plate (9) in a sliding mode and the left ends of the two groups of polish rods (12) are both connected with the right end of the push plate (11), and the electric hydraulic cylinder (10) is electrically connected with the processor (3).
4. The sealing effect detection mechanism of the aluminum foil sealing machine according to claim 1, wherein the material receiving mechanism comprises a material receiving box (13), handles (14), universal wheels (15) and buffer pads (16), the four corners of the bottom end of the material receiving box (13) are respectively provided with the universal wheels (15), the front end and the rear end of the material receiving box (13) are respectively provided with the handles (14), and the bottom end inside the material receiving box (13) is provided with the buffer pads (16).
5. The sealing effect detection mechanism of the aluminum foil sealing machine is characterized in that the transmission mechanism comprises a transmission roller (17), a motor (18), a conveyor belt (19) and positioning pads (20), a plurality of groups of transmission rollers (17) are rotatably arranged in the transmission frame (2), the motor (18) is installed at the left end of the transmission frame (2), the output end of the motor (18) is connected with the left end of the group of transmission rollers (17), the plurality of groups of transmission rollers (17) are transmitted through the conveyor belt (19), a plurality of groups of positioning pads (20) are equidistantly arranged on the outer surface of the conveyor belt (19), and the motor (18) is electrically connected with the processor (3).
6. The sealing effect detecting mechanism of the aluminum foil sealing machine as claimed in claim 1, wherein the top end of the bottom plate (1) is provided with a positioning groove (21).
7. The sealing effect detecting mechanism of the aluminum foil sealing machine as claimed in claim 3, wherein the left end of the push plate (11) is provided with a V-shaped opening (22).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223592621.2U CN218835266U (en) | 2022-12-30 | 2022-12-30 | Sealing effect detection mechanism of aluminum foil sealing machine |
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| CN202223592621.2U CN218835266U (en) | 2022-12-30 | 2022-12-30 | Sealing effect detection mechanism of aluminum foil sealing machine |
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| CN218835266U true CN218835266U (en) | 2023-04-11 |
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| CN202223592621.2U Active CN218835266U (en) | 2022-12-30 | 2022-12-30 | Sealing effect detection mechanism of aluminum foil sealing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117046759A (en) * | 2023-10-13 | 2023-11-14 | 北京腾龙天元橡塑有限公司 | Sorting equipment and sorting method for automobile rubber tubes |
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2022
- 2022-12-30 CN CN202223592621.2U patent/CN218835266U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117046759A (en) * | 2023-10-13 | 2023-11-14 | 北京腾龙天元橡塑有限公司 | Sorting equipment and sorting method for automobile rubber tubes |
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