CN218800076U - Double-station steel pipe welding machine - Google Patents
Double-station steel pipe welding machine Download PDFInfo
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- CN218800076U CN218800076U CN202223604052.9U CN202223604052U CN218800076U CN 218800076 U CN218800076 U CN 218800076U CN 202223604052 U CN202223604052 U CN 202223604052U CN 218800076 U CN218800076 U CN 218800076U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The application discloses duplex position steel pipe welding machine, include two three-jaw chucks, motor, soldered connection and be used for the adjustment the welding robot of soldered connection position, every the three-jaw chuck all is through one the motor drives, welding robot sets up one side of motor, the soldered connection sets up welding robot is last, the soldered connection is located the top of three-jaw chuck. This application has the effect that improves welding efficiency.
Description
Technical Field
The utility model belongs to the technical field of the welding machine technique and specifically relates to a duplex position steel pipe welding machine is related to.
Background
Welding is a manufacturing process and technique for joining metals or other thermoplastic materials (e.g., plastics) by heating, elevated temperatures, or elevated pressures. The welding machine is an electric appliance which provides a power supply with certain characteristics for welding, the welding has the characteristics of flexibility, simplicity, convenience, firmness, reliability and the like, a welded workpiece has the same strength even with a parent metal, and the welding is widely applied to various industrial fields, such as aerospace, ships, automobiles and the like.
At production auto-parts's in-process, need weld multiunit ring flange and steel pipe, traditional welding mode is: a group of flange plates which are subjected to spot welding with the steel pipe are clamped on the clamp by a worker, then the flange plates and the steel pipe are welded by the welding gun in a handheld mode, then the welded flange plates are taken down, and then the next flange plate and the steel pipe are welded in the same manner. Although can accomplish the welding operation to multiunit steel pipe and ring flange through this kind of mode, in welding process, need the staff to pause and get off, spend time to every group ring flange and carry out the clamping and take off to when the welding, the handheld welder that needs of staff rotates, not only the operation is inconvenient, and the cost time is longer moreover, makes welding efficiency lower.
SUMMERY OF THE UTILITY MODEL
In order to improve welding efficiency, the application provides a duplex position steel pipe welding machine.
The application provides a duplex position steel pipe welding machine adopts following technical scheme:
the utility model provides a duplex position steel pipe welding machine, includes two three-jaw chucks, motor, soldered connection and is used for the adjustment the welding robot of soldered connection position, every the three-jaw chuck all is through one the motor drives, the welding robot sets up one side of motor, the soldered connection sets up on the welding robot, the soldered connection is located the top of three-jaw chuck.
By adopting the technical scheme, when a plurality of groups of flange plates and steel pipes need to be welded, one group of flange plates are clamped on one three-jaw chuck, the welding robot is started to adjust the position of a welding head so that the welding head is aligned to the position between the group of flange plates and the steel pipes, which needs to be welded, then the motor is started, the three-jaw chuck drives the flange plates to rotate at a constant speed under the driving of the motor, the welding head is started simultaneously, the welding head welds the group of flange plates and the steel pipes in the rotating process of the flange plates, a worker clamps the next group of flange plates which need to be welded on the other three-jaw chuck while welding the welding head, after the welding of the group of flange plates and the steel pipes is completed, the next group of flange plates and the steel pipes can be welded by directly adjusting the position of the welding robot, and the plurality of groups of flange plates and the steel pipes can be welded in the same way; through the process, in the welding process, each group of flange plates do not need to be clamped and taken down by spending additional time, so that the welding time can be saved, and the welding efficiency is improved; and when welding, need not that the staff hand needs to hold welder and rotate, directly carry out the uniform velocity rotation through motor drive three-jaw chuck, and the soldered connection welded in-process makes steadily motionless, so convenient operation not only can improve welded quality moreover.
Optionally, the two three-jaw chucks are all arranged obliquely, the welding head is arranged vertically downwards, and the welding head is located above the highest position of the three-jaw chuck during welding.
Through adopting above-mentioned technical scheme, the three-jaw chuck slope sets up and makes the ring flange of clamping on the three-jaw chuck also slope thereupon to can be with carrying out better the exposing of welded position between ring flange and the steel pipe, the welding head of being convenient for welds it.
Optionally, a control box for controlling the starting and stopping of the motors is arranged between the two motors, the control box is electrically connected with the two motors, and an operation button is arranged on the control box.
Through adopting above-mentioned technical scheme, can set up the control box through operating button at any time to make the start-up and the stop of two motors of control box control respectively, convenient operation is swift, is favorable to improving welding efficiency.
Optionally, equal first housing of fixedly connected with on two relative lateral walls of control box, every first housing includes connection box and roof, connection box fixed connection be in on the lateral wall of control box, the connection box slope sets up, the inside of connection box with the control box intercommunication, roof fixed connection be in the connection box is kept away from the one end of control box, every the motor corresponds fixed the setting and is in one the roof is close to one side of connection box, be equipped with first round hole on the roof, the pivot of motor is rotated and is passed first round hole and fixed connection correspond the three-jaw chuck.
Through adopting above-mentioned technical scheme, the effect that can fix and support the motor on the one hand is in the setting of first housing to the three-jaw chuck that the cooperation slope that can make the motor better set up, on the other hand can play the effect of protection to the motor.
Optionally, a connecting cylinder is arranged on a rotating shaft of the motor, a central axis of the connecting cylinder is overlapped with a central axis of the first round hole, and the connecting cylinder is fixedly connected to the bottom of the three-jaw chuck; one side of the top plate, which is far away from the connecting frame, is connected with a stabilizing ring through a bolt, the central axis of the stabilizing ring coincides with the central axis of the connecting cylinder, and the side wall of the connecting cylinder is in sliding connection with the inner wall of the stabilizing ring.
Through adopting above-mentioned technical scheme, when the motor starts, the pivot of motor drives and connects the cylinder and rotate, and the three-jaw chuck rotates along with connecting the cylinder, rotates the in-process and connects the cylinder all the time with the inner wall sliding fit who stabilizes the ring, connects the cylinder and stabilizes the setting of ring and makes the pivot of motor can be more stable at the pivoted in-process.
Optionally, a laser positioner is arranged on the welding head, and the laser positioner faces the three-jaw chuck.
Through adopting above-mentioned technical scheme, at the in-process through welding robot adjustment soldered connection position, can make accurate location of soldered connection to the position that needs carry out the welding between ring flange and the steel pipe through the laser locator, be favorable to improving welding precision.
Optionally, the laser positioner is detachably connected to the welding head through a mounting member.
Through adopting above-mentioned technical scheme, the setting of installed part for can be very convenient install and dismantle between laser locator and the soldered connection, be convenient for maintain laser locator, the simple operation.
Optionally, the mounting member includes a first clamping block and a second clamping block, the welding head is located between the first clamping block and the second clamping block, two ends of the first clamping block abut against two ends of the second clamping block and are connected by a bolt, the welding head is clamped by the first clamping block and the second clamping block, and the laser positioner is fixedly disposed on the first clamping block.
By adopting the technical scheme, when the laser positioner is required to be installed on the welding head, the first clamping block and the second clamping block are arranged on two sides of the welding head, so that the welding head is clamped by the first clamping block and the second clamping block on two sides of the welding head, two ends of the first clamping block are abutted against two ends of the second clamping block, and the first clamping block and the second clamping block are connected by using bolts, so that the laser positioner is installed on the welding head; when the laser positioner needs to be detached from the welding head, the bolt is unscrewed, so that the clamping effect of the first clamping block and the second clamping block on the welding head can be relieved, the first clamping block and the second clamping block are separated, and the laser positioner is detached from the welding head; through the process, the laser positioner and the welding head can be conveniently installed and detached, the operation is convenient, and the laser positioner is convenient to maintain.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when a plurality of groups of flange plates and steel pipes need to be welded, clamping a group of flange plates on a three-jaw chuck, starting a welding robot, adjusting the position of a welding head to enable the welding head to be aligned with the position between the group of flange plates and the steel pipes, which needs to be welded, then starting a motor, driving the three-jaw chuck to drive the flange plates to rotate at a constant speed under the driving of the motor, and simultaneously starting the welding head to enable the welding head to weld the group of flange plates and the steel pipes in the rotating process of the flange plates; through the process, in the welding process, each group of flange plates do not need to be clamped and taken down by spending additional time, so that the welding time can be saved, and the welding efficiency is improved; and when welding, need not that the staff hand needs to hold welder and rotate, directly carry out at the uniform velocity rotation through motor drive three-jaw chuck, and the soldered connection welded in-process makes stablely, so convenient operation not only can improve welded quality moreover.
2. The three-jaw chuck is obliquely arranged, so that the flange plate clamped on the three-jaw chuck is also inclined therewith, the part needing to be welded between the flange plate and the steel pipe can be exposed better, and the welding head can weld the part conveniently
Drawings
FIG. 1 is a schematic structural diagram of a double-station steel pipe welding machine in an embodiment of the present application.
Fig. 2 is a schematic structural diagram showing a connection relationship between the top plate and the connection frame in the embodiment of the present application.
Fig. 3 is an enlarged view of a portion a in fig. 2.
Fig. 4 is an enlarged view of a portion B in fig. 1.
Description of reference numerals:
1. a three-jaw chuck; 2. a motor; 3. welding a head; 4. a welding robot; 5. a control box; 6. an operation button; 7. a connecting frame; 8. a top plate; 9. a connecting cylinder; 10. a stabilizing ring; 11. a laser locator; 12. a first clamping block; 13. and a second clamping block.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
The embodiment of the application discloses a double-station steel pipe welding machine.
Referring to fig. 1 and 2, a double station steel pipe welding machine includes two three-jaw chucks 1, a motor 2, a welding head 3, and a welding robot 4 for adjusting the position of the welding head 3. Each three-jaw chuck 1 is driven by one motor 2, a control box 5 for controlling the starting and stopping of the motors 2 is arranged between the two motors 2, the control box 5 is electrically connected with the two motors 2, and an operation button 6 is arranged on the control box 5; the staff can set up control box 5 through operating button 6 to make control box 5 control the start-up and the stop of two motors 2 respectively, convenient operation is swift.
Referring to fig. 1 and fig. 2, in order to fix, support and protect the motors 2, two opposite side walls of the control box 5 are fixedly connected with first housings, each first housing comprises a connecting frame 7 and a top plate 8, the connecting frame 7 is fixedly connected to the side wall of the control box 5, the connecting frame 7 is obliquely arranged, the inside of the connecting frame 7 is communicated with the control box 5, the top plate 8 is fixedly connected to one end, far away from the control box 5, of the connecting frame 7, each motor 2 is correspondingly and fixedly arranged on one side, close to the connecting frame 7, of the top plate 8, a first round hole is formed in the top plate 8, a rotating shaft of each motor 2 rotatably penetrates through the corresponding first round hole and is fixedly connected with the corresponding three-jaw chuck 1, and the two three-jaw chucks 1 are obliquely arranged at an angle of 45 degrees; due to the inclined arrangement of the three-jaw chuck 1, the part needing to be welded between the flange plate clamped on the three-jaw chuck 1 and the steel pipe is better exposed, and the welding is facilitated.
Referring to fig. 2 and 3, in order to make the rotating shaft of the motor 2 more stable in the rotating process, a connecting cylinder 9 is arranged on the rotating shaft of the motor 2, the central axis of the connecting cylinder 9 coincides with the central axis of the first circular hole, and the connecting cylinder 9 is fixedly connected to the bottom of the three-jaw chuck 1; one side of the top plate 8, which is far away from the connecting frame 7, is connected with a stabilizing ring 10 through a bolt, the central axis of the stabilizing ring 10 is superposed with the central axis of the connecting cylinder 9, and the side wall of the connecting cylinder 9 is in sliding connection with the inner wall of the stabilizing ring 10. When the motor 2 is started, the rotating shaft of the motor 2 drives the connecting cylinder 9 to rotate, the three-jaw chuck 1 rotates along with the connecting cylinder 9, and the connecting cylinder 9 is always in sliding fit with the inner wall of the stabilizing ring 10 in the rotating process.
Referring to fig. 1 and 2, a welding robot 4 is disposed at one side of a motor 2, a welding head 3 is disposed on the welding robot 4, the welding head 3 is disposed vertically downward, and the welding head 3 is located above the highest point when welding. The position of the welding joint 3 can be adjusted by the welding robot 4, so that the welding joint 3 is aligned and clamped at a position needing to be welded between the flange plate of the three-jaw chuck 1 and the steel pipe.
Referring to fig. 1 and 4, in order to more accurately position the welding head 3 to a portion between the flange plate and the steel pipe to be welded and to improve the welding accuracy, the welding head 3 is detachably connected to a laser positioner 11 through a mounting member, and the laser positioner 11 faces the three-jaw chuck 1.
Referring to fig. 1 and 4, the mounting member includes a first clamping block 12 and a second clamping block 13, the welding head 3 is located between the first clamping block 12 and the second clamping block 13, two ends of the first clamping block 12 abut against two ends of the second clamping block 13 and are connected by bolts, the welding head 3 is clamped by the first clamping block 12 and the second clamping block 13, and the laser locator 11 is fixedly arranged on the first clamping block 12.
When the laser locator 11 needs to be installed on the welding head 3, the first clamping block 12 and the second clamping block 13 are placed on two sides of the welding head 3, the welding head 3 is clamped by the first clamping block 12 and the second clamping block 13 on two sides of the welding head 3, two ends of the first clamping block 12 abut against two ends of the second clamping block 13, and the first clamping block 12 and the second clamping block 13 are connected by using bolts, so that the laser locator 11 is installed on the welding head 3; when the laser positioner 11 needs to be detached from the welding head 3, the bolt is unscrewed, so that the clamping effect of the first clamping block 12 and the second clamping block 13 on the welding head 3 can be relieved, and the first clamping block 12 and the second clamping block 13 are separated, so that the laser positioner 11 is detached from the welding head 3; through the process, the laser positioner 11 and the welding head 3 can be conveniently mounted and dismounted, the operation is convenient, and the laser positioner 11 is convenient to maintain.
The implementation principle of the double-station steel pipe welding machine in the embodiment of the application is as follows:
when the welding head 3 is used for welding, a next group of flanges needing to be welded is clamped on another three-jaw chuck 1 by a worker directly connecting the welding robot 4 to adjust the position of the welding head 3 after the welding of the group of flanges and the steel pipe is finished, and the plurality of groups of flanges and the steel pipe can be welded in the same way; through the process, in the welding process, each group of flange plates do not need to be clamped and taken down by spending additional time, so that the welding time can be saved, and the welding efficiency is improved; and when welding, need not that the staff hand needs to hold welder and rotate, directly drive three-jaw chuck 1 through motor 2 and carry out at the uniform velocity rotation, and the welded in-process of soldered connection 3 makes stablely motionless, so convenient operation not only can improve welded quality moreover.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a duplex position steel pipe welding machine which characterized in that: include two three-jaw chucks (1), motor (2), soldered connection (3) and be used for the adjustment welding robot (4) of soldered connection (3) position, every three-jaw chuck (1) all is through one motor (2) drive, welding robot (4) set up one side of motor (2), soldered connection (3) set up on welding robot (4), soldered connection (3) are located the top of three-jaw chuck (1).
2. The double-station steel pipe welding machine according to claim 1, characterized in that: the two three-jaw chucks (1) are all obliquely arranged, the welding head (3) is vertically arranged downwards, and the welding head (3) is located above the highest position of the three-jaw chuck (1) during welding.
3. The double-station steel pipe welding machine according to claim 1, characterized in that: two be provided with between motor (2) and be used for control motor (2) start and stop control box (5), control box (5) and two motor (2) electric connection, be provided with operating button (6) on control box (5).
4. The double-station steel pipe welding machine according to claim 3, characterized in that: equal first housing of fixedly connected with on two lateral walls that control box (5) is relative, every first housing includes connection box (7) and roof (8), connection box (7) fixed connection be in on the lateral wall of control box (5), connection box (7) slope sets up, the inside of connection box (7) with control box (5) intercommunication, roof (8) fixed connection be in keep away from in connection box (7) the one end of control box (5), every motor (2) correspond fixed the setting one roof (8) are close to one side of connection box (7), be equipped with first round hole on roof (8), the pivot of motor (2) is rotated and is passed first round hole and fixed connection correspond three-jaw chuck (1).
5. The double-station steel pipe welding machine according to claim 4, characterized in that: a connecting cylinder (9) is arranged on a rotating shaft of the motor (2), the central axis of the connecting cylinder (9) is overlapped with the central axis of the first round hole, and the connecting cylinder (9) is fixedly connected to the bottom of the three-jaw chuck (1); keep away from roof (8) there is stabilizing ring (10) one side of connecting frame (7) through bolted connection, stabilizing ring (10) the central axis with the coincidence of the central axis of connecting cylinder (9), the lateral wall of connecting cylinder (9) with stabilizing ring (10) inner wall sliding connection.
6. The double-station steel pipe welding machine according to claim 1, characterized in that: the welding head (3) is provided with a laser positioner (11), and the laser positioner (11) faces the three-jaw chuck (1).
7. The double-station steel pipe welding machine according to claim 6, characterized in that: the laser positioner (11) is detachably connected to the welding head (3) through a mounting piece.
8. The double-station steel pipe welding machine according to claim 7, characterized in that: the mounting piece comprises a first clamping block (12) and a second clamping block (13), the welding head (3) is located between the first clamping block (12) and the second clamping block (13), two ends of the first clamping block (12) are abutted to two ends of the second clamping block (13) and connected through bolts, the welding head (3) is clamped by the first clamping block (12) and the second clamping block (13), and the laser positioner (11) is fixedly arranged on the first clamping block (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223604052.9U CN218800076U (en) | 2022-12-30 | 2022-12-30 | Double-station steel pipe welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223604052.9U CN218800076U (en) | 2022-12-30 | 2022-12-30 | Double-station steel pipe welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218800076U true CN218800076U (en) | 2023-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223604052.9U Active CN218800076U (en) | 2022-12-30 | 2022-12-30 | Double-station steel pipe welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218800076U (en) |
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2022
- 2022-12-30 CN CN202223604052.9U patent/CN218800076U/en active Active
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