CN218681803U

CN218681803U - Pulp refiner

Info

Publication number: CN218681803U
Application number: CN202222908454.1U
Authority: CN
Inventors: 陈廷艺
Original assignee: Hainan Xinda Food Co ltd
Current assignee: Hainan Xinda Food Co ltd
Priority date: 2022-11-02
Filing date: 2022-11-02
Publication date: 2023-03-24
Anticipated expiration: 2032-11-02

Abstract

The utility model discloses a pulp refiner, including broken case, filter-pressing case and collecting tank, broken incasement portion is equipped with broken mechanism, broken case passes through the conveying pipe and communicates to the filter-pressing case, still be equipped with the chamber door on the tank wall of broken case, still seted up a plurality of liquid holes on the tank wall, the collecting tank sets up the below at broken case, broken incasement portion still is equipped with the filtration pocket, still be equipped with the gasbag that elastic material made in the filtration pocket, the gasbag is connected with intake pipe and blast pipe, filter-pressing case still is equipped with inflator pump and aspiration pump outward, the intake pipe is connected with the inflator pump, the blast pipe is connected with the aspiration pump. The utility model discloses a set up broken case and filter-pressing case, when realizing that the coconut palm is smashed and is handled with coconut juice extrusion integration, can also guarantee the use continuity of filter-pressing part, easily clean filter screen, filter-pressing efficiency is higher.

Description

Pulp refiner

Technical Field

The utility model relates to a coconut food processing technology field, concretely relates to pulp refiner.

Background

The coconut juice is extracted from coconut, contains protein, fat, vitamin C and mineral substances such as calcium, phosphorus, iron, potassium, magnesium, sodium and the like, is a beverage with rich nutrition, and is a beverage with rich nutrition. In the coconut juice production process, the coconut juice in the coconut meat is generally extracted by using a homogenizer, the coconut meat is crushed and broken, a filter pressing process is also needed, and the coconut and coconut juice mixture is separated by a filter screen with more than 100 meshes so as to obtain the coconut juice with fine and smooth taste.

For example, the patent document "a coconut pulp refiner" discloses CN216368099U, and the publication date is 2022, 04, 26 days, and discloses a refiner capable of integrating a crushing and wall breaking process and a pressure filtration process, but the refiner performs pressure filtration in a cylinder from top to bottom, residues after pressure filtration can be gathered on a filter screen at the bottom of the cylinder to rapidly block the filter screen, the filter screen needs to be cleaned or replaced every time the refiner is used, and high-strength and long-time pressure filtration operation cannot be performed. And the filter screen of the refiner is troublesome to replace or clean.

Therefore, it is necessary to design and redesign a pulp homogenizer for coconut, which can ensure the continuity of the filter-pressing part while realizing the integrated treatment of coconut crushing and coconut juice extrusion.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a pulp refiner to solve the problem of description in the background art, through setting up broken case and filter-pressing case, when realizing that the coconut palm is smashed and the integration of coconut milk extrusion is handled, can also guarantee the use continuity of filter-pressing part, easily clean filter screen, filter-pressing efficiency is higher.

The technical scheme of the utility model is realized like this:

a pulp refiner comprises a crushing box, a filter-pressing box and a liquid collecting tank, wherein a first feed inlet and a first discharge pipe are arranged on the crushing box, a crushing mechanism is arranged inside the crushing box, a stirring motor is arranged outside the crushing box, the crushing mechanism is connected with the stirring mechanism in a driving way, a second feed inlet is formed in the top of the filter-pressing box, a second discharge outlet is formed in the bottom of the filter-pressing box, a box door is further arranged on the box wall of the crushing box, a second supporting leg is arranged at the bottom of the crushing box, a plurality of liquid holes are further formed in the box wall, the liquid collecting tank is arranged below the crushing box, two-channel joints are further respectively arranged in the second feed inlet and the second discharge outlet and comprise a cylindrical seat, a first through hole and a second through hole which are communicated with two end faces are formed between the upper end face and the lower end face of the cylindrical seat, a connecting pipe is arranged in the second through hole in a penetrating way, the top of the connecting pipe extends upwards to exceed the upper end face of the cylindrical seat and is provided with a valve, and the connecting pipe is arranged outside the filter-pressing box, the crushing box is also internally provided with a filtering bag, the filtering bag is provided with a liquid inlet and a slag discharge port, the liquid inlet is connected on a cylindrical seat of a double-channel joint at the top of the filter pressing box, the slag discharge port is connected on the cylindrical seat of the double-channel joint at the bottom of the filter pressing box, the filtering bag is also internally provided with an air bag made of elastic material, the air bag is provided with an air inlet joint and an air outlet joint, the air inlet joint is hermetically connected in a first through hole of the double-channel joint at a second feed port, the air outlet joint is hermetically connected in a first through hole of the double-channel joint at a second discharge port, the air inlet joint is connected with an air inlet pipe, the air inlet pipe is provided with a one-way valve, the air outlet pipe is connected with an air exhaust valve, the filter pressing box is also provided with an inflator pump and an air pump, the air inlet pipe is connected with the air pump, the first air outlet pipe is also communicated with a connecting pipe of the double-channel joint at the second feed port through a feed pipe, the feeding pipe is also connected with a lifting pump.

The technical scheme is that the crushing bottom of the box is further provided with a first supporting leg, the stirring motor is fixedly arranged below the bottom wall of the crushing box, the crushing mechanism comprises a stirring shaft and a crushing tool bit, the stirring shaft is rotatably and hermetically arranged on the bottom wall of the crushing box, the upper end of the stirring shaft extends into the crushing box and is fixedly provided with the crushing tool bit, and the lower end of the stirring shaft extends out of the crushing box and is in driving connection with an output shaft of the stirring motor.

The further technical proposal is that the filtering bag is a closed net bag made of a filter screen with more than 50 meshes.

The technical scheme is that the bottom of the side wall of the cylindrical seat protrudes outwards to form a circle of limiting bosses, the limiting bosses of the double-channel joint in the second feed port and the second discharge port are both positioned in the filter pressing box, the liquid inlet sleeve of the filtering pocket is arranged on the cylindrical seat of the double-channel joint at the top of the filter pressing box, the slag discharging port sleeve is arranged on the cylindrical seat of the double-channel joint at the bottom of the filter pressing box, the liquid inlet and the slag discharging port are both covered with the limiting bosses, and the cylindrical seat is further sleeved with a hoop which hoops the liquid inlet and the slag discharging port on the outer wall of the cylindrical seat.

The further technical scheme is that the air bag is made of rubber, threads are arranged in the first through hole, the air inlet joint is screwed in the first through hole of the double-channel joint of the second feeding hole, and the air exhaust joint is screwed in the first through hole of the double-channel joint of the second discharging hole.

The further technical proposal is that the mesh number of the filter screen of the filter pocket is not less than 120 meshes.

The technical scheme is that the liquid collecting tank is a tank with an opening at the upper part, a third supporting leg is further arranged at the bottom of the liquid collecting tank, the connecting pipe at the second discharge port downwards penetrates through the bottom wall of the liquid collecting tank in a sealing mode, and the valve of the connecting pipe at the second discharge port is arranged on the connecting pipe below the bottom wall of the liquid collecting tank.

The further technical proposal is that a liquid discharge pipe is also arranged at the bottom of the liquid collecting pool.

The beneficial effects of the utility model reside in that:

1. through setting up the filter-pressing case of seting up a plurality of liquid holes to set up filtration pocket and gasbag in the filter-pressing case, the filter-pressing case can provide the support for filtering the pocket, prevents to filter to warp after the pocket is full of the thick liquid and falls, and the gasbag expands after aerifing, makes the thick liquid in the filtration pocket extrude to the pocket net of filtering the pocket towards all sides on the four sides, forms the filter-pressing. Compared with the filter pressing at the bottom of the charging barrel in the prior art, the filter pressing area is larger, and the filter pressing efficiency is higher.

2. Through the fixed filtration pocket of two directions about, remaining shredded coconut stuffing can drop downwards after the filter-pressing, then from the connecting pipe department discharge that sets up the binary channels joint of filter-pressing bottom of the case portion, firstly solved and used the feed cylinder filter-pressing after, the shredded coconut stuffing residue leaves over the problem that leads to the filter screen to block up on the filter screen of bottom, and the second has solved and has used the comparatively troublesome problem of washing and change filter screen after the feed cylinder filter-pressing.

3. Through being equipped with the valve on the connecting pipe, when filter-pressing case filter-pressing, the homogenate of next batch can be carried out to broken case, realizes homogenate and filter-pressing seamless joint, improves homogenate filtration efficiency.

Drawings

Fig. 1 is a general schematic diagram of the present invention;

FIG. 2 is an enlarged view of the structure of FIG. 1A;

FIG. 3 is a cross-sectional perspective view of the dual channel joint;

fig. 4 is a perspective view illustrating a bent state of the filter bag.

In the figure, 1, a first feeding hole, 2, a crushing box, 3, a crushing cutter head, 4, a stirring shaft, 5, a stirring motor, 6, a first supporting foot, 7, a first discharging pipe, 8, a first discharging valve, 9, a feeding pipe, 10, a lifting pump, 11, an inflating pump, 12, an air inlet pipe, 13, a one-way valve, 14, a valve, 15, a connecting pipe, 16, a filter pressing box, 17, a liquid penetrating hole, 18, a filter bag, 19, an air bag, 20, an air extracting pump, 21, a third supporting foot, 22, a liquid collecting tank, 23, an air outlet pipe, 24, an air outlet connector, 25, a second supporting foot, 26, a first through hole, 27, an air inlet connector, 28, a second through hole, 29, a limiting boss, 30, a clamp, 31, a double-channel connector, 32, a cylindrical seat, 33, a liquid inlet, 34 and a slag discharging hole are formed in the cylindrical seat.

Detailed Description

In order to better understand the technical content of the present invention, the following embodiments are provided, and the present invention is further described with reference to the accompanying drawings.

Referring to fig. 1 to 4, a pulp refiner, including broken case 2 and filter-pressing case 16, broken case 2 is airtight cylindrical box, filter-pressing case 16 is cylindrical box, first feed inlet 1 has been seted up at broken case 2 top, the bottom is equipped with first discharging pipe 7, be equipped with first bleeder valve 8 on the first discharging pipe 7, the second feed inlet has been seted up at filter-pressing case 16 top, the second discharge gate has been seted up to the bottom, communicate through conveying pipe 9 between first discharging pipe 7 and the second feed inlet, be connected with elevator pump 10 on the conveying pipe 9.

Broken 2 bottoms of case are equipped with first supporting legs 6 for 2 bottoms of broken case leave bottom plate or ground, and 2 diapire below of broken case are equipped with agitator motor 5, rotate on the 2 diapalls of broken case and seal to wear to be equipped with (mixing) shaft 4, and (mixing) shaft 4 upper end extends into broken case 2 in and fixed mounting has broken tool bit 3, and (mixing) shaft 4 lower extreme extends to broken case 2 outside and with agitator motor 5's output shaft drive connection.

An openable box door is arranged on the box wall of the filter-pressing box 16, a plurality of liquid-permeable holes 17 are formed in the box wall, and two-channel joints 31 are arranged in the second feed port and the second discharge port.

Specifically, binary channels connects 31 includes cylinder seat 32, sets up first through-hole 26 and the second through-hole 28 of intercommunication both ends face between the upper and lower both ends face of cylinder seat 32, is equipped with the internal thread in the first through-hole 26, and the lateral wall bottom of cylinder seat 32 outwards protrudes to stretch and forms spacing boss 29 of round, wears to be equipped with connecting pipe 15 in the second through-hole 28, and connecting pipe 15 top upwards extends and surpasss the up end of cylinder seat 32 and is equipped with valve 14. The limiting bosses 29 of the double-channel joint 31 in the second feeding hole and the second discharging hole are both positioned in the filter press box 16, and the connecting pipes 15 are both positioned outside the filter press box 16.

The inside of the filter-pressing box 16 is also provided with a filter bag 18, and the filter bag 18 is connected between the two double-channel connectors 31.

Specifically, filter pocket 18 is the closed type's that the filter screen more than 50 meshes made string pocket, the preferred 120 mesh filter screen that uses, it is cylindrical, filter and seted up inlet 33 and row cinder notch 34 on the pocket 18, inlet 33 cover is established on the cylinder seat 32 of the binary channels joint 31 at filter-pressing box 16 top, row cinder notch 34 cover is established on the cylinder seat 32 of the binary channels joint 31 of filter-pressing box 16 bottom, inlet 33 and row cinder notch 34 all cover spacing boss 29, still overlap on the cylinder seat 32 and be equipped with clamp 30, clamp 30 cramps inlet 33 and row cinder notch 34 on the outer wall of cylinder seat 32, spacing boss 29 prevents that clamp 30 from deviating from cylinder seat 32.

Still be equipped with gasbag 19 in the filtration pocket 18, gasbag 19 is made for rubber, be equipped with air inlet connector 27 and exhaust joint 24 on the gasbag 19, air inlet connector 27 spiro union is in the first through-hole 26 of the binary channels joint 31 of second feed inlet, exhaust joint 24 spiro union is in the first through-hole 26 of the binary channels joint 31 of second discharge gate, be connected with intake pipe 12 in the air inlet connector 27, be equipped with check valve 13 in the intake pipe 12, be connected with blast pipe 23 in the exhaust aircraft nose, be equipped with air discharge valve 14 on the blast pipe 23.

An inflator pump 11 and an air pump 20 are further arranged outside the filter-pressing box 16, the air inlet pipe 12 is connected with the inflator pump 11, and the air outlet pipe 23 is connected with the air pump 20.

It should be noted that the air bag 19 with the air inlet connector 27 and the air outlet connector 24 is a mature product, the air inlet connector 27 and the air outlet connector 24 are provided with threads for connecting external pipelines, and are provided with mechanisms for connecting the air inlet pipe 12 and the air outlet pipe 23, which are already available in the market, the present invention does not make any change to the structure, and those skilled in the art can completely realize the function of the air bag 19 in the present invention according to the technical means of the existing product, and the specific structures of the air inlet connector 27, the air outlet connector 24 and the air bag 19 are not described herein.

The connecting pipe 15 of the double channel joint 31 of the second feeding hole is connected with the feeding pipe 9.

Broken 2 bottoms of case are equipped with second supporting legs 25, and broken 2 below of case still are equipped with collecting tank 22, and collecting tank 22 is the open-ended pond in top that corrosion resistant plate made, and broken case 2 places in collecting tank 22 through second supporting legs 25, and collecting tank 22 bottom is equipped with third supporting legs 21 for bottom plate or ground are left to collecting tank 22 bottom, and connecting pipe 15 of second discharge gate is sealed the diapire that passes collecting tank 22 downwards.

Specifically, the valve 14 of the connecting pipe 15 of the second discharge hole is arranged on the connecting pipe 15 below the bottom wall of the liquid collecting tank 22.

Specifically, a drain pipe is arranged at the bottom of the liquid collecting pool 22 and used for draining coconut juice in the liquid collecting pool 22.

The utility model discloses the theory of operation:

when the pulp homogenizing machine is used, firstly, water, ingredients and coconut meat are placed into the crushing box 2, the stirring motor 5 is started, the crushing cutter head 3 is used for crushing and stirring the water, the ingredients and the coconut meat, after the pulp homogenizing is finished, the first discharging valve 8 and the lifting pump 10 are opened, the pulp in the crushing box 2 is pumped into the filter pressing box 16, the pulp in the crushing box 2 is pumped out along with the filling of the pulp, the filtering bag 18 in the filter pressing box 16 is gradually filled, then the valve 14 on the connecting pipe 15 at the second feeding port is closed, the inflating pump 11 is started, the inflating pump 11 starts inflating the air bag 19, the air bag 19 starts expanding, the pulp in the filtering bag 18 starts to extrude towards the net surface of the filtering bag 18, and the filtered coconut juice flows out of the liquid penetrating hole 17 of the filter pressing box 16 and flows into the liquid collecting tank 22 below the filter pressing box 16. The coconut milk extrusion back that finishes, opens discharge valve, starts aspiration pump 20, and gasbag 19 is received flatly, and the coconut palm is stayed in filtering pocket 18 this moment, shakes filtering pocket 18 once with the hand, makes the most coconut palm to drop to filtering pocket 18 bottoms, opens valve 14 on second discharge gate department connecting pipe 15 again and discharges the coconut palm.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A pulp refiner, characterized in that: the crushing box is provided with a first feed inlet and a first discharge pipe, a crushing mechanism is arranged inside the crushing box, the outside of the crushing box is provided with a stirring motor, the crushing mechanism is connected with the stirring mechanism in a driving way, the top of the filter-pressing box is provided with a second feed inlet, the bottom of the filter-pressing box is provided with a second discharge port, the box wall of the crushing box is also provided with a box door, the bottom of the crushing box is provided with a second supporting leg, the box wall is also provided with a plurality of liquid holes, the liquid collecting tank is arranged below the crushing box, the second feed inlet and the second discharge port are respectively provided with a double-channel joint, the double-channel joint comprises a cylindrical seat, a first through hole and a second through hole which are communicated with two end faces are arranged between the upper end face and the lower end face of the cylindrical seat, a connecting pipe is arranged in the second through hole in a penetrating way, the top of the connecting pipe extends upwards to exceed the upper end face of the cylindrical seat and is provided with a valve, and the connecting pipe is arranged outside the filter-pressing box, the crushing box is also internally provided with a filtering bag, the filtering bag is provided with a liquid inlet and a slag discharge port, the liquid inlet is connected on a cylindrical seat of a double-channel joint at the top of the filter pressing box, the slag discharge port is connected on the cylindrical seat of the double-channel joint at the bottom of the filter pressing box, the filtering bag is also internally provided with an air bag made of elastic material, the air bag is provided with an air inlet joint and an air outlet joint, the air inlet joint is hermetically connected in a first through hole of the double-channel joint at a second feed port, the air outlet joint is hermetically connected in a first through hole of the double-channel joint at a second discharge port, the air inlet joint is connected with an air inlet pipe, the air inlet pipe is provided with a one-way valve, the air outlet pipe is connected with an air exhaust valve, the filter pressing box is also provided with an inflator pump and an air pump, the air inlet pipe is connected with the air pump, the first air outlet pipe is also communicated with a connecting pipe of the double-channel joint at the second feed port through a feed pipe, the feeding pipe is also connected with a lifting pump.

2. A pulp refiner as claimed in claim 1, wherein: broken bottom of the case portion still is equipped with first supporting leg, and agitator motor adorns admittedly in broken bottom of the case wall below, broken mechanism includes (mixing) shaft and broken tool bit, and the (mixing) shaft rotates sealedly to wear to establish on broken bottom of the case wall, and the (mixing) shaft upper end extends into broken incasement and fixed mounting has broken tool bit, and the (mixing) shaft lower extreme extends outside broken case and is connected with agitator motor's output shaft drive.

3. A pulp refiner as claimed in claim 2, wherein: the filtering bag is a closed net bag made of a filter screen with more than 50 meshes.

4. A pulp refiner as claimed in claim 3, wherein: the lateral wall bottom of cylinder seat is the protruding spacing boss of formation round of stretching outward, and the spacing boss that the binary channels in second feed inlet and the second discharge gate connect all is in the filter-pressing case, and the inlet cover of filtering the pocket is established on the cylinder seat that the binary channels at filter-pressing case top connect, and row's cinder notch cover is established on the cylinder seat that the binary channels that the filter-pressing case bottom connects, and inlet and row's cinder notch all cover spacing boss, still overlaps on the cylinder seat to be equipped with to hoop inlet and row's cinder notch on the outer wall of cylinder seat.

5. A pulp refiner as claimed in claim 4, wherein: the gasbag is made for rubber, is equipped with the screw thread in the first through-hole, and the joint spiro union of admitting air is in the first through-hole of the binary channels joint of second feed inlet, and the joint spiro union of exhausting is in the first through-hole of the binary channels joint of second discharge gate.

6. A pulp refiner as claimed in claim 5, wherein: the mesh number of the filter screen of the filter pocket is not less than 120 meshes.

7. A pulp refiner according to any one of claims 1-6, wherein: the liquid collecting tank is a tank with an opening at the upper part, a third supporting leg is further arranged at the bottom of the liquid collecting tank, a connecting pipe at the second discharge port penetrates through the bottom wall of the liquid collecting tank downwards in a sealing mode, and a valve of the connecting pipe at the second discharge port is arranged on the connecting pipe below the bottom wall of the liquid collecting tank.

8. A pulp refiner as claimed in claim 7, wherein: and a liquid discharge pipe is also arranged at the bottom of the liquid collecting pool.