CN209017846U - A kind of system using Dregs Manufacture soybean dietary fiber - Google Patents

A kind of system using Dregs Manufacture soybean dietary fiber Download PDF

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Publication number
CN209017846U
CN209017846U CN201821061885.6U CN201821061885U CN209017846U CN 209017846 U CN209017846 U CN 209017846U CN 201821061885 U CN201821061885 U CN 201821061885U CN 209017846 U CN209017846 U CN 209017846U
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China
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evaporator
tank
dregs
bean dregs
alcohol
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CN201821061885.6U
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Chinese (zh)
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丁明洁
崔玉红
周津
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Pingdingshan Jinjing Biological Polytron Technologies Inc
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Pingdingshan Jinjing Biological Polytron Technologies Inc
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Abstract

A kind of system using Dregs Manufacture soybean dietary fiber, bean dregs are first dissolved in slugging acid-regulating tank with water, and it is filtered after being adjusted with acid its pH value, bean dregs are sent into bean dregs cooker again and carry out boiling operation, it is sent into after boiling in a centrifugal separator and isolates clear liquid and centrifugation slag, centrifugation slag is sent into decoloration in decoloration alcohol cleaning of evaporator, deodorized again, after the filter residue that is obtained through filter press filters pressing powder successively is made after the drying of drying machine and the milling of flour mill, powder sieving finally be can be obtained into soy bean edible fiber powder.The utility model organically combines slugging acid-regulating tank, bean dregs cooker, decoloration alcohol cleaning of evaporator and centrifugal separator, filter press, dryer and flour mill, form the holonomic system for utilizing Dregs Manufacture soybean dietary fiber, decoloration alcohol cleaning of evaporator is that oxidative decoloration process and alcohol are washed to process merging, while realizing industrial large-scale production, the land used that workshop can be reduced, can also be improved production efficiency.

Description

A kind of system using Dregs Manufacture soybean dietary fiber
Technical field
The utility model relates to the productions of the soybean fiber powder into chemical field, specifically a kind of to utilize Dregs Manufacture The system of soybean dietary fiber.
Background technique
Soybean dietary fiber is primarily referred to as those in soybean cannot be by the total of the macromolecule carbohydrate that human digestive enzymes digest Claim.It include mainly cellulose, pectic substance, xylan, mannose etc., dietary fiber is although any nutrition cannot be provided for human body Ingredient, but the blood glucose level of human body can be safely adjusted, prevent constipation increases satiety.Have pre- preventing obesity, promotion double simultaneously The proliferation of discrimination bacillus and aerobic bacteria, enhancing macrophage function, the physiological function for improving disease resistance, therefore, medical field and battalion It supports educational circles and generally acknowledges that dietary fiber is " the seventh-largest nutrient ".In addition, soybean dietary fiber also have full of nutrition, unique flavor, The features such as edible safety facilitates is the outstanding person in dietary fiber.
Soybean oil is a kind of major product of soybean, and soybean is squeezed to remaining by-product bean dregs after obtaining soybean oil, All be all the time as animal feed a part carry out using, this not only causes the reduction of soybean prod added value, And waste the substantial portion of nutriment of soybean.Research has shown that bean dregs contain protein 20%, carbohydrate 53.3%, fat 3.3%, additionally containing minerals such as calcium, iron, therefore, using Dregs Manufacture soybean dietary fiber, there is days Right basis.
In the prior art, using Dregs Manufacture soybean dietary fiber, key step is as follows: wet bean dregs-tune acid-hot water leaching Bubble-neutralization-oxidative decoloration-dehydration and drying-crushing-sieving-okara powder-extruding-cooling-crushing-functional activation and ultramicro grinding. The production method obtains success in laboratory at present, but it is large-scale raw to be applied to well industrialization It produces.
Utility model content
The purpose of the utility model is to provide a kind of system using Dregs Manufacture soybean dietary fiber, the system pass through by Slugging acid-regulating tank, bean dregs cooker, decoloration alcohol cleaning of evaporator and centrifugal separator, filter press, dryer and organic group of flour mill Altogether, the holonomic system for utilizing Dregs Manufacture soybean dietary fiber is formed, moreover, decoloration alcohol cleaning of evaporator therein is will to aoxidize to take off Color process and alcohol wash process and are organically combined into a procedure, while realizing industrial large-scale production, can reduce vehicle Between land used, while can also be improved production efficiency.
The utility model to realize the above-mentioned technical purpose used by technical solution are as follows: it is a kind of utilize Dregs Manufacture soybean meals The system for eating fiber, including slugging acid-regulating tank, bean dregs cooker and decoloration alcohol cleaning of evaporator, wherein bean dregs are first in slugging acid-regulating tank It is dissolved with water, and is filtered after being adjusted with acid its pH value, then bean dregs are sent into bean dregs cooker and carry out boiling operation, sent after boiling Enter to isolate in a centrifugal separator clear liquid and centrifugation slag, then will centrifugation slag be sent into decoloration alcohol cleaning of evaporator in decoloration, deodorize, after pass through Successively powder is made after the drying of drying machine and the milling of flour mill in the filter residue that filter press filters pressing obtains, finally by powder sieving It can be obtained soy bean edible fiber powder, the closed shell of the decoloration alcohol cleaning of evaporator, and set respectively in the intracorporal upper and lower part of shell It is equipped with oxidative decoloration tank and alcohol cleaning of evaporator, wherein bean dregs feed hopper, oxidant injection are respectively arranged at the top of oxidative decoloration tank Pipe, water injection pipe and compressed air injection pipe are provided with the discharge gate with control valve plate in the bottom of oxidative decoloration tank;
The side wall of the oxidative decoloration tank is the hollow sandwich structure that lateral wall and inner sidewall are formed, and in the interlayer of the two It is inside provided with air bag, which is filled with compressed air into it by compressed air injection pipe, passes through several gas tubes later Component blasts compressed air to the inside of oxidative decoloration tank and is cooled down;It is distributed on the inner surface of inner sidewall for oxidation The electric heating wire that bean dregs and water are heated in bleacher;
The top of the alcohol cleaning of evaporator has feed inlet, and the feed inlet is located at immediately below the discharge gate of oxidative decoloration tank, Ethanol injection pipe and ethyl alcohol extraction pipe are respectively arranged in the upper portion side wall of alcohol cleaning of evaporator, this two root canals road is pumped with two ethyl alcohol respectively Connection, is respectively used to inject ethyl alcohol and extraction ethyl alcohol into alcohol cleaning of evaporator, and the bottom of alcohol cleaning of evaporator is provided with the row with control valve plate Cinder notch.
A kind of optimal enforcement mode of the utility model is that the inflation tube assembly includes that oxidation is extend into across inner sidewall Tube body inside bleacher and the corking that tube body end is set, wherein corking passes through the stick harness being arranged thereon and tube body slides It is cooperatively connected, tube body inner close fitting its inner sidewall is provided with the fixation baffle ring of band connection spring, the free end of connecting spring and plug The free end of column connects, and connecting spring in a free state, corking is by the end-enclosed of tube body;In the centre bit of stick harness It installs and is equipped with and its axial parallel main airway and several gas vents being connected to main airway, main airway one end and tubular body The side wall of stick harness is run through in connection, other end closing, the free end of gas vent, is provided in the end sidewalls of tube body and gas vent The corresponding air hole of quantity, the compressed air in air bag push stick harness that the elastic force of connecting spring is overcome to move to tube body end When extreme position, gas vent is corresponding with air hole to be connected so that compressed air in air bag through tube body, main airway, gas vent and Air hole enters in oxidative decoloration tank, carries out fast cooling to the material in it.
A kind of further improvement scheme of optimal enforcement mode is on the utility model, described to set in corking around stick harness It is equipped with ring packing gum cover, the ring packing gum cover inner ring diameter is equal with the outer diameter of tube body end, to make annular sealant Cuff works as connecting spring in a free state in tube body end, and ring packing gum cover covers air hole, when stick harness is being pressed When moving to extreme position under the effect of contracting air thrust, ring packing gum cover is removed from ventilative hole surface, and air hole is exposed Come.
Another optimal enforcement mode of the utility model is the charging of the discharge gate and alcohol cleaning of evaporator of the oxidative decoloration tank Overturning pressure filtration mechanism is provided between mouthful, the overturning pressure filtration mechanism includes for accepting the overturning from discharge gate discharge material Frame, the turning frame are the framework of rectangle or reverse frustoconic, and to form the filter frame that bean dregs filter, this is turned over the closing of bottom strainer Turn frame to be rotatablely connected by the connecting rod and two fixed blocks of its two sides, is fixedly installed driven tooth on the connecting rod of turning frame side Wheel, the driven gear engage to form driving gear set with the driving gear that a micromotor drives, and pass through micromotor and transmission Gear set drive connecting rod and turning frame overturn 180 °, to the material in turning frame be poured into the feed inlet of alcohol cleaning of evaporator;Institute The piston rod end that the hydraulic cylinder that two move synchronously is arranged in two fixed blocks is stated, the piston rod of two hydraulic cylinders is passed through It stretches out and turning frame is driven to move upwards, so that the bottom squeeze with oxidative decoloration tank, realizes the filters pressing to bean dregs in turning frame, It overturns and is provided with and water receiving tank below the strainer of frame bottom, the side wall of water receiving tank and the bottom of turning frame are connected to one close Seal structure, the bottom wall inclination of the water receiving tank, and its lowest part is provided with drainpipe.
A kind of further improvement scheme of optimal enforcement mode is the feed inlet at the top of the alcohol cleaning of evaporator on the utility model It upwardly extends and extends out to form flare openings, and form convex shoulder, the cylinder pedestal of described two hydraulic cylinders around feed inlet It is symmetricly set on the two sides of the enterprising material mouth of convex shoulder.
Another optimal enforcement mode of the utility model is that the ethanol injection pipe and ethyl alcohol extraction pipe extend into alcohol and wash Part in tank is respectively positioned in filtering sheet frame, and the filtering sheet frame is framework made of filter plate welds, for preventing bean dregs from entering Into ethanol injection pipe and ethyl alcohol extraction pipe.
Another optimal enforcement mode of the utility model is to be provided in the slugging acid-regulating tank and oxidative decoloration tank At least one set of stirring blade, each group of stirring are distributed on the agitating shaft along its short transverse for motor-driven agitating shaft Blade includes at least three leaf bars, these leaf bars are located around in the vertical slot being distributed on agitating shaft axis body, and every leaf bar The corresponding vertical slot in top top it is hinged, bottom is provided with arc shaped blade.
A kind of further improvement scheme of optimal enforcement mode is on the utility model, the central axes of the arc shaped blade with The axis parallel of leaf bar, and the tie point of the two is located at the side of arc shaped blade, is provided with paddle on agitating shaft axis body The corresponding cyclic annular grooving of piece group number, each ring-type grooving is connected to all vertical slots in one group of stirring blade, to make Arc shaped blade in this group of stirring blade is in the ring-type grooving.
Compared with prior art, the utility model has the following beneficial effects:
1) the utility model by slugging acid-regulating tank, bean dregs cooker, decoloration alcohol cleaning of evaporator and centrifugal separator, filter press, Dryer and flour mill organically combine, and the holonomic system for utilizing Dregs Manufacture soybean dietary fiber are formed, moreover, wherein Decoloration alcohol cleaning of evaporator be oxidative decoloration process and alcohol to be washed process to be organically combined into a procedure, and be compounded in the same shell Interior, the bean dregs after oxidative decoloration tank oxidative decoloration, which can enter directly into, to carry out multiple repetition with ethyl alcohol in alcohol cleaning of evaporator and washes It washs, while realizing industrial large-scale production, the land used in workshop can be reduced, while can also be improved production efficiency;
2) the utility model realizes the heating function to bean dregs in it by installing heating wire in oxidative decoloration tank, Meanwhile oxidative decoloration tank is arranged to double layer hollow structure, and air bag is installed in interlayer, then air bag is passed through into several gas tubes Component is filled with compressed air into tank body, rapid cooling cooling is carried out to the bean dregs in reactor tank using air, in order to aoxidize The progress of decoloring reaction also reduces the dosage of hydrogen peroxide to improve the oxidative decoloration effect of hydrogen peroxide;
3) the inflation tube assembly tube end portion of the utility model is provided with corking and slides in it and connect with corking Stick harness is sealed against, and is blocked to prevent water or bean dregs from entering in tube body, this corking and stick harness pass through connection bullet Spring is fixed on tube body end, and when being passed through compressed air in air bag, compressed air pushes stick harness mobile, thus by the master in stick harness Air hole on air flue, gas vent and tube body is connected to, and is allowed compressed air into reactor tank, and is stopping being passed through compressed air Afterwards, stick harness and corking retract under the elastic force effect of connecting spring, thus the perforation for forming main airway, gas vent and air hole Air flue disconnects, and prevents water from entering in inflation tube assembly along air hole;In order to guarantee the effect of sealing, prevent water from entering inflation In tube assembly, by the way that ring packing gum cover is arranged around stick harness in corking, and annular sealant cuff is on tube body, and even It connects spring in a free state, air hole is covered, prevent the entrance of water;
4) it since the bean dregs being discharged from oxidative decoloration tank are with liquid such as water, hydrogen peroxide, is directly discharged in alcohol cleaning of evaporator The dosage that will lead to ethyl alcohol increases, and in order to solve this problem, the utility model passes through setting overturning filter press therebetween Structure carries out filters pressing to the material that oxidative decoloration tank is discharged using the overturning pressure filtration mechanism, except then filtrate discharge tower body, bean dregs It is poured into after being overturn with turning frame in alcohol cleaning of evaporator using ethanol washing;
5) in oxidative decoloration tank and slugging acid-regulating tank, it is necessary first to water be added and dissolved to bean dregs, convenient for subsequent The addition of oxidant hydrogen peroxide or acid, in the process, in order to guarantee that solute effect, the utility model are provided with agitating shaft, Stirring blade on agitating shaft is that the leaf bar by several with arc shaped blade is constituted, these leaf bars are hinged on the vertical slot on axis body It is interior, in its natural state, it is affected by gravity, leaf bar will not be composition influence on bean dregs are added in vertical slot, and one Denier agitating shaft rotates under the drive of driving motor, these leaf bars can be detached from vertical slot under the action of the centrifugal force and prop, and then right Bean dregs are stirred.
Detailed description of the invention
Fig. 1 is the overall flow schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of decoloration alcohol cleaning of evaporator;
Fig. 3 is the side wall construction schematic diagram of oxidative decoloration tank;
Fig. 4 is the structural schematic diagram for inflating tube assembly;
Fig. 5 is the structural schematic diagram for overturning pressure filtration mechanism;
Fig. 6 is the structural schematic diagram of leaf bar on agitating shaft;
Fig. 7 is the structural schematic diagram of leaf bar and arc shaped blade;
Fig. 8 is the structural schematic diagram of bean dregs cooker in embodiment;
Fig. 9 is the schematic diagram of internal structure of Fig. 8;
Figure 10 is the external structure schematic diagram of Fig. 8;
Figure 11 is the schematic diagram of internal structure of steam pedestal (metal mesh is not shown) in Fig. 8;
Figure 12 is the schematic diagram of internal structure of steam pedestal (showing metal mesh) in Fig. 8;
Appended drawing reference: 1, slugging acid-regulating tank, 2, bean dregs cooker, 201, steam pedestal, 202, tank body, 203, center Pipe, 204, isolation board, 205, feed opening, 206, central axis, 207, baffle, 208, metal mesh, 209, driving motor, 2010, biography Dynamic chain, 2011, storage hopper, 2012, discharge port, 2013, heating wire, 3, centrifugal separator, 4, decoloration alcohol cleaning of evaporator, 5, oxidation it is de- Color tank, 501, bean dregs feed hopper, 502, oxidant injection, 503, water injection pipe, 504, compressed air injection pipe, 505, discharge Mouthful, 506, electric heating wire, 507, lateral wall, 508, inner sidewall, 509, air bag, 6, inflation tube assembly, 601, tube body, 602, plug Column, 603, gas vent, 604, corking, 605, ring packing gum cover, 606, air hole, 607, main airway, 608, connecting spring, 609, fixed baffle ring, 7, overturning pressure filtration mechanism, 701, turning frame, 702, fixed block, 703, drainpipe, 704, hydraulic cylinder, 705, water receiving tank, 706, driving gear set, 707, micromotor, 8, alcohol cleaning of evaporator, 801, ethyl alcohol extraction pipe, 802, ethanol injection Pipe, 803, filtering sheet frame, 804, slag-drip opening, 805, feed inlet, 806, convex shoulder, 9, filter press, 10, dryer, 11, flour mill, 12, agitating shaft, 1201, vertical slot, 1202, cyclic annular grooving, 1203, arc shaped blade, 1204, leaf bar.
Specific embodiment
The embodiment of the utility model is further elaborated with attached drawing combined with specific embodiments below.
As shown in figs. 1-7, a kind of system using Dregs Manufacture soybean dietary fiber, including slugging acid-regulating tank 1, bean dregs steam Boiling tank 2 and decoloration alcohol cleaning of evaporator 4, wherein bean dregs are first dissolved in slugging acid-regulating tank 1 with water, and are filtered after being adjusted with acid its pH value, Again by bean dregs be sent into bean dregs cooker 2 in carry out boiling operation, be sent into after boiling in a centrifugal separator 3 isolate clear liquid and from Heart slag, then centrifugation slag is sent into decoloration in decoloration alcohol cleaning of evaporator 4, deodorized, after the filter residue that is obtained through 9 filters pressing of filter press successively through drying Powder is made after the drying of dry machine 10 and the milling of flour mill 11, powder sieving finally be can be obtained into soy bean edible fiber powder, The closed shell of the decoloration alcohol cleaning of evaporator 4, and oxidative decoloration tank 5 and alcohol cleaning of evaporator are respectively arranged in the intracorporal upper and lower part of shell 8, wherein the top of oxidative decoloration tank 5 is respectively arranged with bean dregs feed hopper 501, oxidant injection 502, water injection pipe 503 and pressure Contracting air injection tube 504 is provided with the discharge gate 505 with control valve plate, the control valve plate in the bottom of oxidative decoloration tank 5 It is actually control valve, only the channel in the control valve is larger, and bean dregs can be made to pass through the channel removal;
The side wall of the oxidative decoloration tank 5 is the hollow sandwich structure that lateral wall 507 and inner sidewall 508 are formed, inner sidewall 508 are made of heat-barrier material, to prevent heat transfer to outside when heated, in the folder of outer side wall 507 and inner sidewall 508 It is provided with air bag 509 in layer, which is filled with compressed air into it by compressed air injection pipe 504, if passing through later Dry inflation tube assembly 6 blasts compressed air to the inside of oxidative decoloration tank 5 and is cooled down;On the inner surface of inner sidewall 508 The electric heating wire 506 for being heated to bean dregs and water in oxidative decoloration tank 5, the connection line of electric heating wire 506 is distributed with It can be set in the hollow sandwich of side wall, and control heating carried out by controller;
The top of the alcohol cleaning of evaporator 8 has feed inlet 805, and the feed inlet 805 is located at the discharge gate of oxidative decoloration tank 5 Immediately below 505, it is respectively arranged with ethanol injection pipe 802 and ethyl alcohol extraction pipe 801 in the upper portion side wall of alcohol cleaning of evaporator 8, this two Pipeline is connected with two ethyl alcohol pumps respectively, is respectively used to inject ethyl alcohol and extraction ethyl alcohol into alcohol cleaning of evaporator 8, at the bottom of alcohol cleaning of evaporator 8 Portion is provided with the slag-drip opening 804 with control valve plate.
The above are the basic embodiments of the utility model, can make further optimization, improvement or limit on the basis of above It is fixed:
Such as, a kind of optimal enforcement mode of the utility model is that the inflation tube assembly 6 includes stretching across inner sidewall 508 Enter to the tube body 601 inside oxidative decoloration tank 5 and be arranged in the corking 604 of 601 end of tube body, wherein corking 604 is by thereon The stick harness 602 and tube body 601 of setting are slidably connected, and in 601 inner close fitting of tube body, its inner sidewall is provided with band connection spring 608 Fixation baffle ring 609, the free end of connecting spring 608 connect with the free end of stick harness 602, and connecting spring 608 be in from When by state, corking 604 is by the end-enclosed of tube body 601;It is provided with and its axial parallel master in the center of stick harness 602 Air flue 607 and several gas vents 603 being connected to main airway 607 are connected to inside 607 one end of main airway and tube body 601, another End seal is closed, and the side wall of stick harness 602 is run through in the free end of gas vent 603, is provided in the end sidewalls of tube body 601 and gas vent The corresponding air hole 606 of 603 quantity, the compressed air promotion stick harness 602 in air bag 509 overcome the elastic force of connecting spring 608 When moving to extreme position to 601 end of tube body, so-called extreme position is, the elastic force of connecting spring 608 and compressed air When thrust-balancing, the position of stick harness 602, at this point, stick harness 602 is still located in tube body 601, gas vent 603 is corresponding with air hole 606 It connects, so that the compressed air in air bag 509 enters oxygen through tube body 601, main airway 607, gas vent 603 and air hole 606 Change in bleacher 5, to the bean dregs and water progress fast cooling in it.
A kind of further improvement scheme of optimal enforcement mode is on the utility model, it is described in corking 604 around plug Column 602 is provided with ring packing gum cover 605, and 605 inner ring diameter of ring packing gum cover is equal with the outer diameter of 601 end of tube body, To make the hoop of ring packing gum cover 605 in 601 end of tube body, and work as connecting spring 608 in a free state, annular sealant Set 605 covers air hole 606, when stick harness 602 moves to extreme position under compressed air thrust, annular sealant Set 605 is removed from 606 surface of air hole, and air hole 606 is exposed;
When being provided with ring packing gum cover 605, stick harness 602 and tube body 601 can be designed as clearance fit, in order to Stick harness 602 slides in tube body 601, but gap is not answered excessive, does not exceed 1mm generally preferably, and can be between the two Inject lubricating oil.
For another example, another optimal enforcement mode of the utility model is the discharge gate 505 and alcohol of the oxidative decoloration tank 5 Overturning pressure filtration mechanism 7 is provided between the feed inlet 805 of cleaning of evaporator 8, the overturning pressure filtration mechanism 7 includes for accepting from discharge gate The turning frame 701 of 505 discharge materials, the turning frame 701 are the framework of rectangle or reverse frustoconic, bottom with strainer close to The filter frame of bean dregs filtering is formed, which is rotatablely connected by the connecting rod and two fixed blocks 702 of its two sides, is being overturn It is fixedly installed driven gear on the connecting rod of 701 side of frame, the driving gear which drives with a micromotor 707 is nibbled Conjunction forms driving gear set 706, drives connecting rod and turning frame 701 to overturn by micromotor 707 and driving gear set 706 180 °, so that the material in turning frame 701 be poured into the feed inlet 805 of alcohol cleaning of evaporator 8;Micromotor 707 is arranged at one On fixed block 702, in actual production, the power that micromotor 707 exports can pass through transmission again after speed reducer slows down Gear set 706 drives turning frame 701 slowly to overturn, to prevent the bean dregs in it from throwing away, just by control micromotor 707 It inverts to realize the overturning back and forth of turning frame 701, overturns in order to prevent excessive, can set micromotor 707 rotates how many circle, Slow down in this way by speed reducer with after driving gear set 706, turning frame 701 can just be turned over 180 °;Described two fixations The piston rod end of two hydraulic cylinders moved synchronously 704 is arranged in block 702, passes through the piston rod of two hydraulic cylinders 704 It stretches out and turning frame 701 is driven to move upwards, so that the bottom squeeze with oxidative decoloration tank 5, is realized to bean dregs in turning frame 701 Filters pressing is provided with and water receiving tank 705, side wall and the turning frame 701 of water receiving tank 705 below the strainer of 701 bottom of turning frame Bottom is connected to one sealing structure, the bottom wall inclination of the water receiving tank 705, and its lowest part is provided with drainpipe 703, Drainpipe 703 not will receive piston rod positioned at the piston rod side of hydraulic cylinder 704 for hose during rotation in this way It interferes, filtered liquid is discharged into the 4 special collection vessel in outside of decoloration alcohol cleaning of evaporator by drainpipe 703;
A kind of further improvement scheme of optimal enforcement mode is on the utility model, the charging at 8 top of alcohol cleaning of evaporator Mouth 805 upwardly extends and extends out to form flare openings, and the area of flare openings is greater than the topside area of turning frame 701, from And the unrestrained of in 701 switching process of turning frame material can be prevented, likewise, the open-topped area of turning frame 701 is big Convex shoulder 806 is formed in discharge gate 505, and around feed inlet 805, the cylinder pedestal of described two hydraulic cylinders 704 is symmetrical arranged In the two sides of the enterprising material mouth 805 of convex shoulder 806.
For another example, another optimal enforcement mode of the utility model is the ethanol injection pipe 802 and ethyl alcohol extraction pipe 801 parts extending into alcohol cleaning of evaporator 8 are respectively positioned in filtering sheet frame 803, and the filtering sheet frame 803 is frame made of filter plate welds Body, for preventing bean dregs from entering in ethanol injection pipe 802 and ethyl alcohol extraction pipe 801.
Again for another example, another optimal enforcement mode of the utility model is the slugging acid-regulating tank 1 and oxidative decoloration tank 5 It is inside provided with motor-driven agitating shaft 12, at least one set of paddle is distributed with along its short transverse on the agitating shaft 12 Piece, each group of stirring blade include at least three leaf bars 1204, these leaf bars 1204, which are located around on 12 axis body of agitating shaft, to be divided In the vertical slot 1201 of cloth, and the top of the corresponding vertical slot 1201 in the top of every leaf bar 1204 is hinged, and bottom is set It is equipped with arc shaped blade 1203;
A kind of further improvement scheme of optimal enforcement mode is the axis of the arc shaped blade 1203 on the utility model The axis parallel of line and leaf bar 1204, and the tie point of the two is located at the side of arc shaped blade 1203, in 12 axis body of agitating shaft On be provided with the corresponding cyclic annular grooving 1202 of stirring blade group number, the institute in each ring-type grooving 1202 and one group of stirring blade There is vertical slot 1201 to be connected to, so that the arc shaped blade 1203 in this group of stirring blade be made to be in the ring-type grooving 1202.
Slugging acid-regulating tank 1 described in the utility model, bean dregs cooker 2, centrifugal separator 3, filter press 9, dryer 10 and flour mill 11 can use existing equipment;Certainly, bean dregs cooker 2 therein preferably uses following equipment:
201, steam pedestal, 202, tank body, 203, center sleeve, 204, isolation board, 205, feed opening, 206, central axis, 207, baffle, 208, metal mesh, 209, driving motor, 2010, driving chain, 2011, storage hopper, 2012, discharge port, 2013, Heating wire
Bean dregs cooker 2 as illustrated in figs. 8-12, including steam pedestal 201 and the tank being arranged on steam pedestal 201 Body 202, tank body 202 are the cylindrical structure of lower end opening, upper end closed, and the center along its axis is provided in tank body 202 Pipe 203 is divided into the identical 6 fan-shaped stock chests of shape, isolation board by 6 vertical isolation boards 204 inside tank body 202 204 two sides are tightly connected with 203 outer wall of center sleeve and 202 inner wall of tank body respectively, and the top of tank body 202 corresponds to each storing Chamber is provided with feed opening 205, is provided with nut cap at feed opening 205, and when needing to feed, nut cap is opened, is manually added Material.
Steam pedestal 201 is the cylinder body structure of upper end opening setting, is fixed with central axis 206 in steam pedestal 201, The lower end of central axis 206 is fixed on steam pedestal 201, and the upper end of central axis 206 is stretched out steam pedestal 201 and is arranged, steam bottom Be divided into water storage cavity and discharge chamber by two block baffles 207 in seat 201, the two sides of baffle 207 respectively with central axis 206 and steam 201 inner wall of pedestal is tightly connected, and the shape of discharge chamber is identical as the shape of any one stock chest in cooker 202, water storage The intracavitary heating wire 2013 being provided with for heating water, other necessary parts that can be realized the work of heating wire 2013 are existing skill Art, can be used the structure type of digesting apparatus in the prior art, and how electric heating wire works the innovative point of not the utility model Place is no longer described in detail.The side wall of water storage cavity is provided with water supplement port, and steam pedestal 201 is located at the setting of the side wall at discharge chamber There is discharge port 2012, discharge is intracavitary to be provided with inclined stock guide, and the lower one end in stock guide horizontal position is located at discharge port At 2012.The opening of steam pedestal 201 is provided with metal mesh 208, and the mesh diameter of metal mesh 208 is 1.5mm, and metal mesh 208 percent opening is 50%, and setting is jagged at the corresponding discharge chamber of metal mesh 208, in order to improve the support strength of metal mesh 208, Multiple pillars for being used to support metal mesh 208 can be set in the water storage cavity of steam pedestal 201.
The upper end edge of steam pedestal 201 is provided with endless glide, and the lower end edge of tank body 202 is provided with mutual with endless glide The central axis 206 of the annular groove of cooperation, steam pedestal 201 is threaded through in the center sleeve 203 of tank body 202, and steam pedestal The endless glide of 201 upper ends is fastened in the annular groove of 202 lower end of tank body, makes tank body 202 can be on steam pedestal 201 freely Rotation, the rotation of tank body 202 can be realized by manpower.The bean dregs being added in tank body 202 can be deposited on metal mesh 208, be led to It crosses the steam that lower section generates and carries out boiling, with the rotation of tank body 202, bean dregs can move under the promotion of isolation board, work as movement To metal mesh 208 indentation, there when, bean dregs can fall into the discharge chamber of steam pedestal 201 and be transferred to next work from discharge chamber Sequence.
Other than above-mentioned manpower realizes the rotation of tank body 202, it can also be rotated using Power Component driving tank body 202, Power Component includes driving motor 209, speed reducer, head sprocket, auxiliary chain wheel and driving chain 2010, center sleeve 203 it is upper End, which is stretched out at the top of tank body 202, to be arranged, and auxiliary chain wheel is set on center sleeve 203, and head sprocket is set on the output shaft of speed reducer, The input shaft of speed reducer and the output axis connection of driving motor 209, driving chain 2010 are set between head sprocket and auxiliary chain wheel. When needing to rotate tank body 202, start driving motor 209, drive head sprocket rotation, auxiliary chain wheel is imparted power to by chain, Since auxiliary chain wheel is fixed on tank body 202, tank body 202 can be rotated around central axis 206.
In addition to this, bean dregs cooker 2 further includes the component that feeds intake for feeding into tank body 202, and the component that feeds intake includes The storage hopper 2011 of 202 top of tank body and the belt conveyor for conveying bean dregs into storage hopper 2011, storing are set The relief hole of 2011 lower ends of struggling against is located above feed opening 205 rotational trajectory of tank body 202, and the diameter of relief hole is less than feed opening 205 diameter is provided with electrically-controlled valve at feed opening 205, and as needed and the intelligent control of whole device needs to carry out circuit control It sets up and sets.It should be noted that the storage hopper 11 is located at the rear of discharge chamber direction of rotation, that is to say, that tank body 202 is wherein After one stock chest empties internal bean dregs at discharge chamber, rotate to next station, storage hopper 2011 is located at the station Surface.
The structural principle and working principle of above-mentioned bean dregs cooker 2 are as follows: order 6 of cooker fan-shaped stock chests respectively Entitled #1-6, and it is 100min that bean dregs, which need the time of boiling, since each stock chest can reach discharge by 5 rotations Chamber, that is to say, that bean dregs need to stop the time of 20min every time after rotating.When initialization, #6 is located at the discharge of steam pedestal The top of chamber after boiling 20min, rotates boiling at this point, the bean dregs raw material to boiling is added into #1 by storage hopper 2011 Tank makes #1 move forward, and #2 reaches feed location and feeds, and so on, when #1 reaches discharge chamber, by discharge chamber by material Discharge, at this point, #6 is located at below storage hopper 2011 and feed and boiling, with realizing the continuity of bean dregs cooking operation.

Claims (8)

1. a kind of system using Dregs Manufacture soybean dietary fiber, including slugging acid-regulating tank (1), bean dregs cooker (2) and de- Tryptophol cleaning of evaporator (4), wherein bean dregs are first dissolved in slugging acid-regulating tank (1) with water, and are filtered after being adjusted with acid its pH value, then will Bean dregs, which are sent into bean dregs cooker (2), carries out boiling operation, be sent into after boiling in a centrifugal separator (3) isolate clear liquid and from Heart slag, then centrifugation slag is sent into decoloration in decoloration alcohol cleaning of evaporator (4), deodorized, after the filter residue that is obtained through filter press (9) filters pressing successively Powder is made after the drying of drying machine (10) and the milling of flour mill (11), powder sieving finally be can be obtained into soybean dietary Fiber powder, it is characterised in that: the closed shell of the decoloration alcohol cleaning of evaporator (4), and be respectively set in the intracorporal upper and lower part of shell Have oxidation bleacher (5) and alcohol cleaning of evaporator (8), wherein be respectively arranged at the top of oxidative decoloration tank (5) bean dregs feed hopper (501), Oxidant injection (502), water injection pipe (503) and compressed air injection pipe (504) are arranged in the bottom of oxidative decoloration tank (5) There is the discharge gate (505) with control valve plate;
The hollow sandwich structure that the side wall of the oxidative decoloration tank (5) is lateral wall (507) and inner sidewall (508) is formed, and Air bag (509) are provided in the interlayer of the two, which is filled with compression into it by compressed air injection pipe (504) Air blasts compressed air to the inside of oxidative decoloration tank (5) by several inflations tube assembly (6) later and is cooled down;? The electric heating wire for being heated to the interior bean dregs of oxidative decoloration tank (5) and water is distributed on the inner surface of inner sidewall (508) (506);
The top of the alcohol cleaning of evaporator (8) has feed inlet (805), and the feed inlet (805) is located at the discharge of oxidative decoloration tank (5) Immediately below mouth (505), ethanol injection pipe (802) and ethyl alcohol extraction pipe are respectively arranged in the upper portion side wall of alcohol cleaning of evaporator (8) (801), this two root canals road is connected with two ethyl alcohol pumps respectively, is respectively used to injection ethyl alcohol and extraction ethyl alcohol into alcohol cleaning of evaporator (8), The bottom of alcohol cleaning of evaporator (8) is provided with the slag-drip opening (804) with control valve plate.
2. a kind of system using Dregs Manufacture soybean dietary fiber according to claim 1, it is characterised in that: described to fill Tracheae component (6) includes extending into the internal tube body (601) of oxidative decoloration tank (5) across inner sidewall (508) and being arranged in tube body (601) corking (604) of end, wherein corking (604) passes through the stick harness (602) being arranged thereon and is slidably matched with tube body (601) Connection is provided with the fixation baffle ring (609) of band connection spring (608), connecting spring in tube body (601) inner close fitting its inner sidewall (608) free end is connect with the free end of stick harness (602), and connecting spring (608) in a free state, corking (604) by the end-enclosed of tube body (601);It is provided with and its axial parallel main airway in the center of stick harness (602) (607) and several gas vents (603) being connected to main airway (607), main airway (607) one end and tube body (601) inside connect Logical, the side wall of stick harness (602) is run through in other end closing, the free end of gas vent (603), in the end sidewalls of tube body (601) It is provided with air hole (606) corresponding with gas vent (603) quantity, the compressed air in air bag (509) pushes stick harness (602) When the elastic force of connecting spring (608) being overcome to move to extreme position to tube body (601) end, gas vent (603) and air hole (606) corresponding to connect so that the compressed air in air bag (509) through tube body (601), main airway (607), gas vent (603) and Air hole (606) enters in oxidative decoloration tank (5), carries out fast cooling to the material in it.
3. a kind of system using Dregs Manufacture soybean dietary fiber according to claim 2, it is characterised in that: it is described Stick harness (602) are provided with ring packing gum cover (605) in corking (604), ring packing gum cover (605) inner ring diameter with The outer diameter of tube body (601) end is equal, to make ring packing gum cover (605) hoop in tube body (601) end, and works as connecting spring (608) in a free state, ring packing gum cover (605) covers air hole (606), when stick harness (602) is in compressed air When moving to extreme position under thrust, ring packing gum cover (605) is removed from air hole (606) surface, by air hole (606) it is exposed.
4. a kind of system using Dregs Manufacture soybean dietary fiber according to claim 1, it is characterised in that: the oxygen Change and is provided with overturning pressure filtration mechanism (7), institute between the discharge gate (505) of bleacher (5) and the feed inlet (805) of alcohol cleaning of evaporator (8) Stating overturning pressure filtration mechanism (7) includes for accepting the turning frame (701) from discharge gate (505) discharge material, the turning frame (701) For the framework of rectangle or reverse frustoconic, for the closing of bottom strainer to form the filter frame that bean dregs filter, the turning frame (701) is logical The connecting rod and two fixed blocks (702) for crossing its two sides are rotatablely connected, be fixedly installed on the connecting rod of turning frame (701) side from Moving gear, the driven gear engage to form driving gear set (706) with the driving gear that a micromotor (707) drives, pass through Micromotor (707) and driving gear set (706) drive connecting rod and turning frame (701) to overturn 180 °, thus by turning frame (701) Interior material pours into the feed inlet (805) of alcohol cleaning of evaporator (8);Described two fixed block (702) settings are moved synchronously at two Hydraulic cylinder (704) piston rod end, the piston rod for passing through two hydraulic cylinders (704), which stretches out, drives turning frame (701) It moves upwards, so that the bottom squeeze with oxidative decoloration tank (5), realizes the filters pressing to turning frame (701) interior bean dregs, in turning frame (701) it is provided with below the strainer of bottom and consolidates with water receiving tank (705), the side wall of water receiving tank (705) and the bottom of turning frame (701) Surely it is connected as one sealing structure, the bottom wall inclination of the water receiving tank (705), and its lowest part is provided with drainpipe (703).
5. a kind of system using Dregs Manufacture soybean dietary fiber according to claim 4, it is characterised in that: the alcohol Feed inlet (805) at the top of cleaning of evaporator (8) upwardly extends and extends out to form flare openings, and convex around feed inlet (805) formation The cylinder pedestal of shoulder (806), described two hydraulic cylinders (704) is symmetricly set on the two of convex shoulder (806) enterprising material mouth (805) Side.
6. a kind of system using Dregs Manufacture soybean dietary fiber according to claim 1, it is characterised in that: the second The part that alcohol injection pipe (802) and ethyl alcohol extraction pipe (801) are extend into alcohol cleaning of evaporator (8) is respectively positioned in filtering sheet frame (803), institute Stating filtering sheet frame (803) is framework made of filter plate welds, and for preventing, bean dregs from entering ethanol injection pipe (802) and ethyl alcohol is taken out In outlet pipe (801).
7. a kind of system using Dregs Manufacture soybean dietary fiber according to claim 1, it is characterised in that: describedization It is provided with motor-driven agitating shaft (12) in slag acid-regulating tank (1) and oxidative decoloration tank (5), along it on the agitating shaft (12) At least one set of stirring blade is distributed in short transverse, and each group of stirring blade includes at least three leaf bars (1204), these Leaf bar (1204) is located around in the vertical slot (1201) being distributed on agitating shaft (12) axis body, and the top of every leaf bar (1204) The top of corresponding vertical slot (1201) is hinged, and bottom is provided with arc shaped blade (1203).
8. a kind of system using Dregs Manufacture soybean dietary fiber according to claim 7, it is characterised in that: the arc The central axes of shape blade (1203) and the axis parallel of leaf bar (1204), and the tie point of the two is located at arc shaped blade (1203) Side, the corresponding cyclic annular grooving (1202) of stirring blade group number is provided on agitating shaft (12) axis body, each ring-type is cut Slot (1202) is connected to all vertical slots (1201) in one group of stirring blade, to make the arc-shaped leaf in this group of stirring blade Piece (1203) is in the ring-type grooving (1202).
CN201821061885.6U 2018-07-05 2018-07-05 A kind of system using Dregs Manufacture soybean dietary fiber Withdrawn - After Issue CN209017846U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115254265A (en) * 2022-07-29 2022-11-01 马鞍山江心绿洲食品有限公司 Dried tofu processing is with defibrination centrifuge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115254265A (en) * 2022-07-29 2022-11-01 马鞍山江心绿洲食品有限公司 Dried tofu processing is with defibrination centrifuge
CN115254265B (en) * 2022-07-29 2023-05-09 马鞍山江心绿洲食品有限公司 Pulping centrifuge for dried tofu processing

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