CN218638948U - Automatic welding system for rotor alloy of internal mixer - Google Patents
Automatic welding system for rotor alloy of internal mixer Download PDFInfo
- Publication number
- CN218638948U CN218638948U CN202223136495.XU CN202223136495U CN218638948U CN 218638948 U CN218638948 U CN 218638948U CN 202223136495 U CN202223136495 U CN 202223136495U CN 218638948 U CN218638948 U CN 218638948U
- Authority
- CN
- China
- Prior art keywords
- welding
- workpiece
- guide rail
- rail base
- internal mixer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The application discloses an automatic welding system for rotor alloy of an internal mixer, which belongs to the field of internal mixer processing equipment and solves the problems that in the prior art, manual work is needed for completion, and welding efficiency, welding quality and operation safety are difficult to guarantee; the turnover device is provided with a turnover mechanism, and the power output end of the turnover mechanism is connected with the middle section of the guide rail base and drives the guide rail base to rotate around the power output shaft of the turnover mechanism. The technical scheme of this application, automatic welding is guaranteed welding quality, is improved welding efficiency.
Description
Technical Field
The utility model relates to an internal mixer rotor alloy automatic weld system belongs to internal mixer processing equipment field.
Background
The rotor is the main part of the internal mixer, and the structure and the shape of the rotor directly influence the working performance, the production efficiency and the rubber mixing quality of the internal mixer. When the rotor of the internal mixer works, the rotor directly contacts with the processed material and strongly stirs the material, so that the rotor is required to have enough strength, rigidity and wear resistance, and both the edge peak of the rotor and the working surface need to be subjected to surfacing welding of wear-resistant alloy.
When the rotor of the internal mixer is welded and processed, the rotor is large in volume and weight, time and labor are consumed in overturning, certain danger exists in the process, and the internal mixer is easy to hurt operators. The rotor welding is mostly finished manually, the welding efficiency and the welding quality are difficult to guarantee, and the welding technology of operators has higher requirements. Although the technology of welding by using a welding robot appears in the prior art, for the welding fixture of the rotor of the internal mixer, the welding clamping device in the prior art is a manual mechanical clamping mode, so that in the welding process, even if an automatic welding robot is used, the position change work of the rotor is also completed by manpower, and the welding efficiency, the welding quality and the operation safety are difficult to guarantee.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a banbury mixer rotor alloy automatic weld system, automatic welding is guaranteed welding quality, is improved welding efficiency.
The utility model adopts the technical proposal that the automatic welding system for rotor alloy of the internal mixer comprises a workpiece clamping component and a welding device; the welding device is fixedly arranged on one side of the workpiece clamping component, and the welding end of the welding device faces the workpiece clamping component; the workpiece clamping assembly comprises
The rotating device is provided with a strip-shaped guide rail base (41), two ends of the guide rail base (41) are respectively provided with a workpiece clamp, and the workpiece clamps are movably arranged on the guide rail base (41) and move along the length extending direction of the guide rail base (41);
the turnover device is provided with a turnover mechanism (32), and the power output end of the turnover mechanism (32) is connected with the middle section of the guide rail base (41) and drives the guide rail base (41) to rotate around the power output shaft of the turnover mechanism (32).
Preferably, in the automatic welding system for rotor alloy of the internal mixer, the welding device is a welding robot (2), and the welding robot (2) is provided with a base (21), a six-joint-axis robot (22) and a welding gun (23); the lower end of the six-joint-axis robot (22) is fixed on one side of the workpiece clamping component through a base (21), and the welding gun (23) is installed at the clamping end of the six-joint-axis robot (22).
Preferably, the automatic welding system for rotor alloy of the internal mixer is provided with a base (31), the base (31) is constructed into an L shape and is fixed on a concrete foundation through foundation bolts, and the turnover mechanism (32) is installed on the base (31).
Preferably, in the automatic rotor alloy welding system for the internal mixer, the workpiece clamps at two ends of the guide rail base (41) are a driving end workpiece clamp I (45) and a driven end workpiece clamp II (49) respectively; the turning device is also provided with two lead screw hand wheel sets, and the two lead screw hand wheel sets respectively drive a driving end workpiece clamp I (45) and a driven end workpiece clamp II (49) to move.
Preferably, in the automatic rotor alloy welding system for the internal mixer, the rotating device is also provided with a driving end mechanism (44) and a driven end mechanism (48); the driving end workpiece fixture I (45) and the driven end workpiece fixture II (49) are respectively arranged on the driving end mechanism (44) and the driven end mechanism (48); the two lead screw hand wheel sets are respectively matched with the driving end mechanism (44) and the driven end mechanism (48) and drive the driving end mechanism (44) and the driven end mechanism (48) to move along the length extending direction of the guide rail base (41).
The beneficial effect of this application lies in:
according to the technical scheme, the automatic welding system is suitable for automatic welding of rotor alloy of the internal mixer, the position changing device is used as an external shaft and is in linkage fit with the six-joint-shaft welding robot, alloy welding of irregular surfaces of rotors is achieved, a welding layer is flat and uniform, the quality is stable, and welding defects are few; the system has high automation degree and simple operation, saves a large amount of human resources and improves the welding efficiency.
Drawings
FIG. 1 is a schematic view of the present invention;
fig. 2 is a side view of the present invention;
fig. 3 is a top view of the present invention;
fig. 4 is a front view of the present invention;
FIG. 5 is a schematic structural diagram of the demonstrator of the present invention;
fig. 6 is a schematic structural diagram of the control cabinet of the present invention.
Detailed Description
The technical features of the present invention will be further explained with reference to the accompanying drawings and specific embodiments.
As shown in the figure, the utility model relates to an automatic welding system for rotor alloy of an internal mixer, which comprises a workpiece clamping component and a welding device; the welding device is fixedly arranged on one side of the workpiece clamping component, and the welding end of the welding device faces the workpiece clamping component. The workpiece clamping assembly is used for clamping the rotor workpiece (5) and driving the rotor workpiece (5) to change the position and the posture during welding.
In this embodiment, a welding device uses a welding robot (2) having a base (21), a six-joint axis robot (22), and a welding torch (23). The lower end of the six-joint-axis robot (22) is fixed on one side of the workpiece clamping component through a base (21), and the welding gun (23) is arranged at the clamping end of the six-joint-axis robot (22), so that the six-joint-axis robot can realize the operation of various postures during welding.
The workpiece clamping assembly comprises a rotating device and a turnover device.
The slewing device is provided with a strip-shaped guide rail base (41), two ends of the guide rail base (41) are respectively provided with a workpiece clamp, and the workpiece clamps are movably arranged on the guide rail base (41) and move along the length extension direction of the guide rail base (41).
The workpiece clamps at two ends of the guide rail base (41) are respectively a driving end workpiece clamp I (45) and a driven end workpiece clamp II (49); the turning device is further provided with two groups of lead screw hand wheels, and the two groups of lead screw hand wheels respectively drive the driving end workpiece clamp I (45) and the driven end workpiece clamp II (49) to move.
The slewing device is also provided with a driving end mechanism (44) and a driven end mechanism (48); the driving end workpiece clamp I (45) and the driven end workpiece clamp II (49) are respectively arranged on the driving end mechanism (44) and the driven end mechanism (48); the two lead screw hand wheel sets are respectively matched with the driving end mechanism (44) and the driven end mechanism (48) and drive the driving end mechanism (44) and the driven end mechanism (48) to move along the length extending direction of the guide rail base (41).
The lead screw hand wheel set of the driving end mechanism (44) comprises a first lead screw (42) and a first hand wheel (43), the first hand wheel (43) rotates and drives the first lead screw (42) to rotate, two ends of the first lead screw (42) are respectively rotatably connected with the guide rail base (41), and the end part of the driving end mechanism (44) is in threaded connection with the first lead screw (42). When the rotating hand wheel I (43) rotates and drives the screw rod I (42) to rotate, the driving end mechanism (44) moves along the screw rod I (42).
The lead screw hand wheel set of the driven end mechanism (48) comprises a second lead screw (46) and a second hand wheel (47), the second hand wheel (47) rotates and drives the second lead screw (46) to rotate, two ends of the second lead screw (46) are respectively in rotating connection with the guide rail base (41), and the end part of the driven end mechanism (48) is in threaded connection with the second lead screw (46). When the second hand wheel (47) is rotated to drive the second screw rod (46) to rotate, the driven end mechanism (48) moves along the second screw rod (46).
The rotary device can meet the clamping requirements of rotor workpieces with different lengths by moving the driving end mechanism (44) and the driven end mechanism (48), and the rotor workpieces (5) are clamped and fixed on the rotary device when the driving end mechanism (44) and the driven end mechanism (48) respectively move to proper positions.
The driving end mechanism (44) is a driving rotating mechanism with a rotating shaft driven by a motor, and a clamping end of the driving end mechanism (44) for clamping the rotor workpiece (5) is driven by the motor to rotate so as to drive the rotor workpiece (5) to rotate around the shaft. The clamping end of the driven end mechanism (48) for clamping the rotor workpiece (5) is in a form capable of rotating in a matched mode.
The turnover device is provided with a turnover mechanism (32), and the power output end of the turnover mechanism (32) is connected with the middle section of the guide rail base (41) and drives the guide rail base (41) to rotate around the power output shaft of the turnover mechanism (32). The turnover device is provided with a base (31), the base (31) is constructed into an L shape and is fixed on a concrete foundation through foundation bolts, and a turnover mechanism (32) is installed on the base (31).
In the embodiment, the device further comprises a control system (1), wherein the control system (1) comprises a control cabinet (11) and a demonstrator (12) for device operation and control programming. The position and angle of the rotor workpiece (5) are changed by using a demonstrator (12) to manually operate a turnover device and a rotary device, the turnover mechanism (32) and a driving end mechanism (44) are used as external shafts and are controlled by a control system (1) in a linkage manner, and the position and angle of the rotor workpiece (5) are adjusted at any time to achieve flat welding as far as possible by matching with a welding robot (22) in a welding process. The welding layer is smooth and uniform, the quality is stable, and the welding defects are few.
The position of the workpiece is determined and the motion trajectory is taught by manually operating the welding robot (22) using a teaching device (12). The six-joint-axis robot can realize welding in various postures.
A demonstrator (12) is used for selecting a welding program of the type of a rotor workpiece (5) to be machined, the program is operated, a welding robot (22) executes welding action according to a program command and a track, and synchronously links a turnover mechanism (32) and an active end mechanism (44) to adjust the position and the angle of the rotor workpiece (5). The welding work is continuously carried out according to the program track area by area until the programmed work is finished and quitted, thereby greatly improving the welding efficiency.
The system takes the displacement device as an external shaft and is in linkage fit with the six-joint shaft welding robot, so that alloy welding of the irregular surface of the rotor is realized, a welding layer is flat and uniform, the quality is stable, and welding defects are few; the system has high automation degree and simple operation, saves a large amount of human resources and improves the welding efficiency.
Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art should also understand that the changes, modifications, additions or substitutions made within the scope of the present invention should belong to the protection scope of the present invention.
Claims (5)
1. An automatic welding system for rotor alloy of an internal mixer comprises a workpiece clamping assembly and a welding device; the welding device is fixedly arranged on one side of the workpiece clamping component, and the welding end of the welding device faces the workpiece clamping component; the method is characterized in that: the workpiece clamping assembly comprises
The slewing device is provided with a strip-shaped guide rail base (41), two ends of the guide rail base (41) are respectively provided with a workpiece clamp, and the workpiece clamps are movably arranged on the guide rail base (41) and move along the length extension direction of the guide rail base (41);
the turnover device is provided with a turnover mechanism (32), and the power output end of the turnover mechanism (32) is connected with the middle section of the guide rail base (41) and drives the guide rail base (41) to rotate around the power output shaft of the turnover mechanism (32).
2. The automatic welding system of rotor alloy of internal mixer according to claim 1, characterized in that: the welding device is a welding robot (2), and the welding robot (2) is provided with a base (21), a six-joint-axis robot (22) and a welding gun (23); the lower end of the six-joint-axis robot (22) is fixed on one side of the workpiece clamping component through a base (21), and the welding gun (23) is installed at the clamping end of the six-joint-axis robot (22).
3. The automatic welding system of rotor alloy of internal mixer according to claim 1, characterized in that: the turnover device is provided with a base (31), the base (31) is constructed into an L shape and is fixed with a concrete foundation through foundation bolts, and a turnover mechanism (32) is installed on the base (31).
4. The automatic welding system of rotor alloy of internal mixer according to claim 1, characterized in that: the workpiece fixtures at the two ends of the guide rail base (41) are a driving end workpiece fixture I (45) and a driven end workpiece fixture II (49) respectively; the turning device is also provided with two lead screw hand wheel sets, and the two lead screw hand wheel sets respectively drive a driving end workpiece clamp I (45) and a driven end workpiece clamp II (49) to move.
5. The automatic welding system of rotor alloy of internal mixer of claim 4, characterized in that: the slewing device is also provided with a driving end mechanism (44) and a driven end mechanism (48); the driving end workpiece clamp I (45) and the driven end workpiece clamp II (49) are respectively arranged on the driving end mechanism (44) and the driven end mechanism (48); the two lead screw hand wheel sets are respectively matched with the driving end mechanism (44) and the driven end mechanism (48) and drive the driving end mechanism (44) and the driven end mechanism (48) to move along the length extending direction of the guide rail base (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223136495.XU CN218638948U (en) | 2022-11-25 | 2022-11-25 | Automatic welding system for rotor alloy of internal mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223136495.XU CN218638948U (en) | 2022-11-25 | 2022-11-25 | Automatic welding system for rotor alloy of internal mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218638948U true CN218638948U (en) | 2023-03-17 |
Family
ID=85498086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223136495.XU Active CN218638948U (en) | 2022-11-25 | 2022-11-25 | Automatic welding system for rotor alloy of internal mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218638948U (en) |
-
2022
- 2022-11-25 CN CN202223136495.XU patent/CN218638948U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206869350U (en) | A kind of spot welding device that can arbitrarily adjust soldering angle | |
| CN114211162B (en) | Electric power pole body, flange welding robot and method thereof | |
| CN206824869U (en) | A kind of novel welding machinery hand | |
| CN109702408B (en) | Automobile longitudinal beam reinforcement welding tool device | |
| CN202825090U (en) | Arc surfacing clamping deflection device | |
| CN203171187U (en) | Welding system | |
| CN112548419A (en) | Drill rod welding equipment and welding method | |
| WO2024061377A1 (en) | Angle-adjustable diamond saw blade-based laser cutting machine | |
| CN108746938A (en) | Multi-functional SAW sections tower welding robot | |
| CN218638948U (en) | Automatic welding system for rotor alloy of internal mixer | |
| CN207770980U (en) | A kind of bar blanking machine of hydraulic control | |
| CN212122162U (en) | Multi-degree-of-freedom welding robot | |
| CN207788403U (en) | Workpiece transhipment robot device in a kind of machine tooling | |
| CN103921026B (en) | The turning rolls of two-way adjustable inclination | |
| CN114178650A (en) | Cutting device and cutting method for transition groove in steel pipe intersecting line | |
| CN2855615Y (en) | Mechanism used for operation of welding | |
| CN211102328U (en) | A operation equipment for elbow cutting is used | |
| CN111992883A (en) | Automatic complete equipment for multi-station laser welding | |
| CN203110056U (en) | Whole-circle numerical control curve sawing machine | |
| CN201669492U (en) | Special crane boom inner-welding machine | |
| CN207155030U (en) | Laser cutting system | |
| CN205218354U (en) | Welding robot based on parallel mechanism | |
| CN220641715U (en) | Clamp for robot stacking | |
| CN213888820U (en) | Welding device for welding drill rod | |
| CN220739954U (en) | Clamping device for welding steel structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |