CN218252863U - Controllable formula rotary device based on mould shell preparation - Google Patents
Controllable formula rotary device based on mould shell preparation Download PDFInfo
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- CN218252863U CN218252863U CN202220728437.7U CN202220728437U CN218252863U CN 218252863 U CN218252863 U CN 218252863U CN 202220728437 U CN202220728437 U CN 202220728437U CN 218252863 U CN218252863 U CN 218252863U
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Abstract
The utility model belongs to the technical field of the casting is used, specifically disclose controllable formula rotary device based on mould shell preparation, constitute by end support component, drive transmission part and mould shell rotary part. The beneficial effects of the utility model reside in that: 1. the device has reasonable integral structure design, is convenient to assemble and use, is matched with a formwork robot of a production line for use, replaces the traditional manual clamping operation of the formwork, and realizes the automatic production requirement; 2. the rotation speed is synchronously controlled and regulated according to the difference of the formworks and the placing/taking speeds of robots (a formwork placing robot and a formwork taking robot), and the ascending/descending speed of the vertical lifting cylinder is synchronously adjusted and controlled at the moment; 3. the assembly and the use are convenient, the improvement on the formwork grouting equipment and the formwork hanging equipment is not needed, and the formwork grouting equipment and the formwork hanging equipment are only needed to be arranged and installed between the formwork grouting equipment and the formwork hanging equipment; 4. the production efficiency and the product quality of the die shell alloy casting product are improved, and the operation state is safe, stable and reliable.
Description
Technical Field
The utility model belongs to the technical field of the casting is used, concretely relates to controllable formula rotary device based on mould shell preparation.
Background
With the progress and development of science and economy, the concept of automatic production is deeply conscious, and meanwhile, the concept of automatic production is gradually introduced into industrial production enterprises, so that the labor cost can be mainly reduced, the economic benefit and the product quality are improved, and the operation workers can be replaced by the automatic production in a special manufacturing process, so that the physical health of the operation workers can be ensured.
At present, in the working procedure of alloy casting by using a formwork, a forming formwork after grouting (alloy melt) needs to be manually clamped by a tool one by one, then hung on a formwork frame, and the like is repeated.
This process adopts manual work, exists inefficiency to and the phenomenon of mould shell landing when slip casting presss from both sides, and after the enterprise carries out equipment renewal, traditional manual operation is unable to adapt to more, and this needs solution at present urgently.
Therefore, based on the above problem, the utility model provides a controllable formula rotary device based on mould shell preparation.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model aims at providing a controllable formula rotary device based on mould shell preparation, its overall structure reasonable in design solves the technical problem who exists in the background art, is particularly useful for the mould shell casting automation line of A390 aluminum alloy (high-silicon hypereutectic aluminum alloy) to use.
The technical scheme is as follows: the utility model provides a controllable rotating device based on mould shell preparation, which consists of a bottom supporting component, a driving transmission component and a mould shell rotating component; the driving transmission component is arranged on the bottom support component, and the formwork rotating component is matched with the driving transmission component for use; the bottom supporting component is used for supporting and mounting a driving transmission component; the driving transmission component is used for providing horizontal rotating power for the formwork rotating component; the formwork rotating component is used for being matched with a formwork placing robot and a formwork taking robot which form a production line, and the formwork is placed on the formwork rotating component.
According to the technical scheme, the bottom supporting component of the controllable rotating device based on the formwork preparation comprises a workbench, a box body seat arranged on the workbench, and a gear box body arranged on the box body seat.
This technical scheme, controllable formula rotary device's drive transmission part based on mould shell preparation, including setting up main drive gear, a plurality of auxiliary drive gear assembly in the gear box, and set up a plurality of support column at box seat upper portion terminal surface, and install the drive division on a plurality of support column, and set up outside the gear box, and the internal gear with the contact of a plurality of auxiliary drive gear subassembly, wherein, the drive division is connected with the main drive gear in the gear box, a plurality of auxiliary drive gear subassembly contacts with main drive gear respectively.
According to the technical scheme, the controllable rotating device based on the formwork preparation further comprises a plurality of auxiliary transmission gear component through grooves formed in the outer wall of the box seat and a fixed supporting plate arranged on the outer wall of the box seat and located at the lower portion of each auxiliary transmission gear component through groove and matched with the inner gear for use, and the fixed supporting plate is used for supporting and limiting the horizontally-mounted inner gear.
According to the technical scheme, the formwork rotating component of the controllable rotating device based on the formwork preparation comprises a plurality of transverse supporting parts arranged on the outer wall of the inner gear, vertical supporting parts respectively arranged at one ends of the transverse supporting parts, and formwork transverse supporting seats respectively arranged on the vertical supporting parts.
According to the technical scheme, the formwork rotating component further comprises a transverse fixing connecting plate connected with the side wall of the opposite face at one end of the adjacent transverse supporting portion, a heat insulation plate connected with the outer wall of the adjacent vertical supporting portion, and a formwork limiting groove arranged in one surface of the formwork transverse supporting seat.
According to the technical scheme, the formwork rotating component further comprises a fixing plate connected with one end face of the vertical supporting part, a circular through groove arranged on the inner layer of the fixing plate, a plurality of air cylinder through holes arranged on the outer layer of the fixing plate, an air cylinder mounting sleeve arranged on the outer layer of the fixing plate and positioned on the upper portion of the air cylinder through holes, a vertical lifting air cylinder arranged in the air cylinder mounting sleeve, and an open type formwork sealing cover arranged at one end of the vertical lifting air cylinder, wherein the open type formwork sealing cover comprises but is not limited to a circular structure.
According to the technical scheme, the formwork rotating component further comprises an outer stud arranged at one end of the vertical lifting cylinder, an outer stud connecting block arranged at one end face of the open type formwork sealing cover, an inner threaded hole arranged in the outer stud connecting block and an outer stud nut arranged on the outer stud.
According to the technical scheme, the formwork rotating component further comprises vertical screws respectively arranged on one end face of each vertical supporting portion, fixing plate through holes which are arranged in the fixing plates and located between the circular through grooves and the air cylinder through holes and matched with the vertical screws for use, and a set of lifting adjusting locking nuts arranged on the vertical screws for adjusting the fixing plates, wherein the fixing plates are arranged to be circular plate type structures, and the vertical supporting portions comprise but not limited to vertical cylindrical structures or vertical plate type structures.
Compared with the prior art, the utility model discloses a controllable formula rotary device based on mould shell preparation's beneficial effect lies in: 1. the automatic clamping device is reasonable in overall structural design, convenient to assemble and use, matched with a formwork robot of a production line, and capable of replacing the traditional manual formwork clamping operation and achieving the automatic production requirement; 2. the rotation speed is synchronously controlled and regulated according to the difference of the formworks and the placing/taking speeds of robots (a formwork placing robot and a formwork taking robot), and the ascending/descending speed of the vertical lifting cylinder is synchronously adjusted and controlled at the moment; 3. the assembly and the use are convenient, the improvement on the formwork grouting equipment and the formwork hanging equipment is not needed, and the formwork grouting equipment and the formwork hanging equipment are only needed to be arranged and installed between the formwork grouting equipment and the formwork hanging equipment; 4. the production efficiency and the product quality of the die shell alloy casting product are improved, and the operation state is safe, stable and reliable.
Drawings
Fig. 1 is a schematic structural view of a part of a controllable rotating device based on a mold shell of the present invention, such as a bottom supporting component, a driving transmission component, etc., in a front view and in a cross section;
fig. 2 is a schematic view of a sectional structure of a controllable rotary device based on a mold shell, which is a main view of a gear box body, a plurality of support columns and a plurality of auxiliary transmission gear assembly through grooves;
fig. 3 is a schematic top view of a driving transmission component, a rotating component of a formwork device of a controllable rotating device based on formwork preparation;
FIG. 4 is a schematic sectional view of a rotary component of a controllable rotary device based on a mold shell preparation according to the present invention;
FIG. 5 is a schematic top view of the controllable rotating device for preparing the shuttering of the present invention;
wherein, the drawing serial numbers are as follows: 100-workbench, 101-box base, 102-gear box, 103-driving part, 104-supporting column, 105-main driving gear, 106-auxiliary driving gear assembly, 107-internal gear, 108-auxiliary driving gear assembly through groove, 109-circular protection ring, 110-fixed support plate, 200-horizontal support part, 201-horizontal fixed connecting plate, 202-heat insulation plate, 203-vertical support part, 204-formwork horizontal support seat, 205-formwork limiting groove, 300-vertical screw, 301-lifting adjusting locking nut, 302-fixed plate, 303-fixed plate through hole, 304-circular through groove, 305-cylinder through hole, 306-cylinder mounting sleeve, 307-vertical lifting cylinder, 308-external stud, 309-external screw nut, 310-external screw connecting block, 311-internal screw hole and 312-open type sealing cover.
Detailed Description
The invention will be further elucidated with reference to the drawings and the specific embodiments.
The controllable rotating device based on the formwork preparation shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5 is composed of a bottom supporting component, a driving transmission component and a formwork rotating component; the driving transmission component is arranged on the bottom support component, and the formwork rotating component is matched with the driving transmission component for use; the bottom supporting component is used for supporting and mounting a driving transmission component; the driving transmission component is used for providing horizontal rotating power for the formwork rotating component; the formwork rotating component is used for being matched with a formwork placing robot and a formwork taking robot which form a production line, and the formwork is placed on the formwork rotating component.
The bottom support component of the controllable rotating device based on the formwork preparation of the structure preferably comprises a workbench 100 (which can be arranged into a movable structure with a brake wheel), a box body seat 101 (which is arranged into a circular structure) arranged on the workbench 100, and a gear box body 102 (which is arranged into a circular structure or a square structure) arranged on the box body seat 101.
The driving transmission part comprises a main driving gear 105 arranged in a gear box body 102, a plurality of auxiliary transmission gear assemblies 106, a plurality of supporting columns 104 arranged on the end surface of the upper part of a box body seat 101, a driving part 103 (a speed reducing motor) arranged on the supporting columns 104, and an internal gear 107 arranged outside the gear box body 102 and contacted with the plurality of auxiliary transmission gear assemblies 106, wherein the driving part 103 is connected with the main driving gear 105 in the gear box body 102, the plurality of auxiliary transmission gear assemblies 106 are respectively contacted with the main driving gear 105, the driving part 103, the main driving gear 105, the plurality of auxiliary transmission gear assemblies 106 and the internal gear 107 are mature technical products which are not purchased in the market.
The formwork rotation component of the structure based on the preferable controllable rotation device of the formwork preparation comprises a plurality of horizontal supporting parts 200 arranged on the outer wall of the internal gear 107, vertical supporting parts 203 respectively arranged at one ends of the horizontal supporting parts 200, and formwork horizontal supporting seats 204 (heat-resistant) respectively arranged on the vertical supporting parts 203, wherein the formwork after grouting is clamped by a formwork placing robot and then placed on the formwork horizontal supporting seats 204.
The formwork rotating component of the structure preferably further comprises a transverse fixing connecting plate 201 connected with the side wall of the opposite face of one end of an adjacent transverse supporting portion 200, and a heat insulation plate 202 connected with the outer wall of an adjacent vertical supporting portion 203, wherein the heat insulation plate 202 is used for shielding heat dissipated by a formwork after grouting and preventing the vertical supporting portion 203 and the like from being damaged, and a formwork limiting groove 205 is arranged in one side of a formwork transverse supporting base 204, and the formwork limiting groove 205 prevents the formwork after grouting from falling or falling off the formwork transverse supporting base 204 in the rotating transmission process.
The formwork rotating component of the present structure preferably further includes a fixing plate 302 connected to an end face of one end of the vertical support portion 203, a circular through groove 304 disposed on an inner layer of the fixing plate 302, a plurality of cylinder through holes 305 disposed on an outer layer of the fixing plate 302, a cylinder mounting sleeve 306 disposed on an outer layer of the fixing plate 302 and located above the cylinder through holes 305, a vertical lifting cylinder 307 installed in the cylinder mounting sleeve 306, and an open formwork sealing cover 312 (thermal insulation) disposed on one end of the vertical lifting cylinder 307, wherein the open formwork sealing cover 312 includes, but is not limited to, a circular structure, and the vertical lifting cylinder 307 controls the open formwork sealing cover 312 to lift/lower to cover the post-grouting formwork, so as to perform a thermal insulation function and also prevent the post-grouting formwork from falling off the formwork transverse support base 204 and causing a larger damage problem.
The formwork rotation component of the structure preferably further comprises an outer stud 308 arranged at one end of the vertical lifting cylinder 307, an outer stud connecting block 310 arranged at one end face of the open type formwork sealing cover 312, an inner threaded hole 311 arranged in the outer stud connecting block 310, and an outer stud nut 309 arranged on the outer stud 308, so that the open type formwork sealing cover 312 can be conveniently assembled, and the open type formwork sealing cover 312 can be rapidly replaced synchronously (suitable for size replacement of the formwork) according to the size of the formwork.
The shuttering rotating component of the structure is preferred, further comprising a vertical screw 300 respectively arranged on one end face of the vertical support part 203, and a set of lifting adjusting locking nuts 301 arranged in the fixing plate 302 and located between the circular through groove 304 and the cylinder through hole 305, and matched with the vertical screw 300 for use, and arranged on the vertical screw 300, for adjusting the fixing plate 302, wherein the fixing plate 302 is arranged in a circular plate type structure, the vertical support part 203 comprises but not limited to a vertical cylindrical structure or a vertical plate type structure, and can adjust the vertical lifting cylinder 307 and the open shuttering sealing cover 312 adaptively according to different shuttering sizes when assembling, thereby improving the practicability of the vertical lifting cylinder 307 and the open shuttering sealing cover 312, meanwhile, the design forms a combined structure, and is convenient for assembling, disassembling and maintaining.
The controllable rotating device based on the formwork preparation further comprises a plurality of auxiliary transmission gear component through grooves 108 arranged in the outer wall of the box body seat 101, and a fixed supporting plate 110 arranged on the outer wall of the box body seat 101 and located at the lower portion of the auxiliary transmission gear component through grooves 108 to be matched with the internal gear 107 for use, wherein the fixed supporting plate 110 is used for supporting and limiting the horizontally-installed internal gear 107, and the auxiliary transmission gear component 106 protrudes out of the auxiliary transmission gear component through grooves 108 during assembly and is meshed with the internal gear 107 to achieve power transmission.
The utility model discloses an use automation line of mould shell preparation contains and is equipped with controllable formula rotary device based on mould shell preparation.
In addition, the formwork rotating component of the controllable rotating device based on the formwork preparation of the structure has the advantages that the outer wall of the internal gear 107 is provided with the circular protective ring 109, the other ends of the plurality of transverse supporting portions 200 are fixedly welded and connected with the circular protective ring 109 respectively, or the outer wall of the internal gear 107 is internally provided with screw holes, the circular protective ring 109 is internally provided with screw holes, the internal gear 107 and the circular protective ring 109 are fixedly connected in a locking mode through the fastening screw, the internal screw holes of the internal gear 107 and the internal screw holes of the circular protective ring 109, and the design is convenient to assemble and maintain and transport after subsequent disassembly.
Examples
Firstly, a formwork placing robot clamps and places a grouted formwork in a formwork limiting groove 205 on one side of a formwork transverse supporting seat 204,
then the shuttering placing robot is moved out of the operation surface of the shuttering transverse supporting seat 204, at this time, the vertical lifting cylinder 307 moves downwards to drive the open shuttering sealing cover 312 to fall synchronously, the grouted shuttering is covered in the open shuttering sealing cover 312,
then the driving part 103 starts to drive the plurality of secondary transmission gear assemblies 106 to rotate through the rotation of the main driving gear 105, at the moment, the plurality of secondary transmission gear assemblies 106 rotate to synchronously drive the internal gear 107 to rotate, and the internal gear 107 rotates to synchronously drive the transverse supporting part 200 and the formwork transverse supporting seat 204 to synchronously rotate in a reciprocating manner;
finally, when the lateral shell supporting seat 204 rotates to the time of taking the robot from the formwork, the vertical lifting cylinder 307 moves upwards to drive the open type formwork sealing cover 312 to synchronously lift, so that the formwork after grouting leaks out of the open type formwork sealing cover 312,
at the moment, the formwork taking robot moves into the working face of the formwork horizontal supporting seat 204 to take out the grouting formwork and hang the grouting formwork on the formwork production line,
after the formwork taking robot moves out of the working face of the formwork transverse support base 204, the vertical lifting cylinder 307 keeps moving upwards;
when the empty formwork horizontal support base 204 rotates to enter the working face of the formwork placing robot, the formwork placing robot repeatedly clamps and places.
The above-mentioned rotation control operation is:
(1) when the driving part 103 stops, the formwork transverse support base 204 respectively runs to the working face of the formwork placing robot and the working face of the formwork taking robot, and the formwork placing robot and the formwork taking robot synchronously act;
(2) and (3) after the formwork placing robot is placed on the formwork, the formwork is moved out of the working face, the formwork taking robot is taken out of the formwork and moved out of the working face, the driving part 103 is started, and the action of (1) is repeated.
After the formwork taking robot takes out the formwork and before the formwork placing robot places the formwork, the open type formwork sealing cover 312 is controlled to move upwards and open through the vertical lifting cylinder 307.
Before the formwork taking robot takes out the formwork and after the formwork placing robot places the formwork, the open type formwork sealing cover 312 is controlled to move downwards to close (cover the formwork in) through the vertical lifting cylinder 307.
In addition, the driving portion 103 can be set to rotate continuously, the efficiency can be further improved by the design, and meanwhile, the size of the formwork limiting groove 205 is larger than that of the formwork after grouting (a reserved error).
The driving part 103, the vertical lifting cylinder 307, the formwork taking robot and the formwork placing robot of the structure adopt a PLC (programmable logic controller) to synchronously set parameters for control (the PLC is a market mature technology product).
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principle of the present invention, and these modifications should also be regarded as the protection scope of the present invention.
Claims (9)
1. Controllable formula rotary device based on mould shell preparation, its characterized in that: consists of a bottom supporting component, a driving transmission component and a shuttering rotating component; the driving transmission component is arranged on the bottom supporting component, and the formwork rotating component is matched with the driving transmission component for use; the bottom supporting component is used for supporting and mounting a driving transmission component; the driving transmission component is used for providing horizontal rotating power for the formwork rotating component; the formwork rotating component is used for being matched with a formwork placing robot and a formwork taking robot which form a production line, and the formwork is placed on the formwork rotating component.
2. The apparatus of claim 1, wherein: the bottom support component of the controllable rotating device based on the formwork preparation comprises a workbench (100), a box body seat (101) arranged on the workbench (100), and a gear box body (102) arranged on the box body seat (101).
3. A controllable rotation apparatus for a formwork-based production as claimed in claim 2, wherein: the driving transmission component of the controllable rotating device based on the formwork preparation comprises a main driving gear (105) arranged in a gear box body (102), a plurality of auxiliary transmission gear assemblies (106), a plurality of supporting columns (104) arranged on the end face of the upper portion of a box body base (101), a driving portion (103) installed on the supporting columns (104), and an internal gear (107) arranged outside the gear box body (102) and in contact with the auxiliary transmission gear assemblies (106), wherein the driving portion (103) is connected with the main driving gear (105) in the gear box body (102), and the auxiliary transmission gear assemblies (106) are in contact with the main driving gear (105) respectively.
4. A controllable rotation apparatus for shuttering preparation in accordance with claim 3, wherein: the controllable rotating device based on the formwork preparation further comprises a plurality of auxiliary transmission gear component through grooves (108) formed in the outer wall of the box body seat (101), and a fixed supporting plate (110) arranged on the outer wall of the box body seat (101) and located at the lower portion of the auxiliary transmission gear component through grooves (108) and matched with the internal gear (107) for use, wherein the fixed supporting plate (110) is used for supporting and limiting the horizontally-installed internal gear (107).
5. A controllable rotation apparatus for shuttering preparation in accordance with claim 4, wherein: the formwork rotating component of the controllable rotating device based on the formwork preparation comprises a plurality of transverse supporting parts (200) arranged on the outer wall of an internal gear (107), vertical supporting parts (203) respectively arranged at one ends of the transverse supporting parts (200), and formwork transverse supporting seats (204) respectively arranged on the vertical supporting parts (203).
6. A controllable rotation apparatus for shuttering preparation in accordance with claim 5, wherein: the shuttering rotating component also comprises a transverse fixing connecting plate (201) connected with the opposite side wall of one end of the adjacent transverse supporting part (200), a heat insulating plate (202) connected with the outer wall of the adjacent vertical supporting part (203), and a shuttering limiting groove (205) arranged in one surface of the shuttering transverse supporting seat (204).
7. A controllable rotation apparatus for shuttering preparation in accordance with claim 6, wherein: the formwork rotating component further comprises a fixing plate (302) connected with one end face of the vertical supporting part (203), a circular through groove (304) arranged on the inner layer of the fixing plate (302), a plurality of cylinder through holes (305) arranged on the outer layer of the fixing plate (302), a cylinder mounting sleeve (306) arranged on the upper portion of the cylinder through holes (305) and arranged on the outer layer of the fixing plate (302), a vertical lifting cylinder (307) arranged in the cylinder mounting sleeve (306), and an open formwork sealing cover (312) arranged at one end of the vertical lifting cylinder (307), wherein the open formwork sealing cover (312) comprises but is not limited to a circular structure.
8. The apparatus of claim 7, wherein: the formwork rotating component further comprises an outer stud (308) arranged at one end of the vertical lifting cylinder (307), an outer stud connecting block (310) arranged at one end face of the open formwork sealing cover (312), an inner threaded hole (311) arranged in the outer stud connecting block (310), and an outer stud nut (309) arranged on the outer stud (308).
9. The apparatus of claim 8, wherein: the shuttering rotating component also comprises a vertical screw rod (300) respectively arranged on the end surface of one end of the vertical supporting part (203), a fixing plate through hole (303) which is arranged in the fixing plate (302) and is positioned between the circular through groove (304) and the cylinder through hole (305) and is matched with the vertical screw rod (300) for use, and a set of lifting adjusting locking nuts (301) for adjusting the fixing plate (302) arranged on the vertical screw rod (300), wherein the fixing plate (302) is arranged into a circular plate type structure, and the vertical supporting part (203) comprises but not limited to a vertical cylindrical structure or a vertical plate type structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220728437.7U CN218252863U (en) | 2022-03-31 | 2022-03-31 | Controllable formula rotary device based on mould shell preparation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220728437.7U CN218252863U (en) | 2022-03-31 | 2022-03-31 | Controllable formula rotary device based on mould shell preparation |
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| Publication Number | Publication Date |
|---|---|
| CN218252863U true CN218252863U (en) | 2023-01-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220728437.7U Active CN218252863U (en) | 2022-03-31 | 2022-03-31 | Controllable formula rotary device based on mould shell preparation |
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| CN (1) | CN218252863U (en) |
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