CN216096333U - Bucket die-casting device - Google Patents
Bucket die-casting device Download PDFInfo
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- CN216096333U CN216096333U CN202122570422.0U CN202122570422U CN216096333U CN 216096333 U CN216096333 U CN 216096333U CN 202122570422 U CN202122570422 U CN 202122570422U CN 216096333 U CN216096333 U CN 216096333U
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Abstract
The utility model discloses a bucket die-casting device which comprises a lower die holder, wherein a lower die core is arranged at the top of the lower die holder, a supporting seat is arranged at the top of the lower die holder on one side of the lower die core, a rotating mechanism is arranged on the supporting seat, a support is arranged at the top of the supporting seat through the rotating mechanism, a first top plate is arranged on one side of the upper end of the support, a second top plate is arranged on the other side of the upper end of the support, a die-casting plate is fixedly arranged on the first top plate through a hydraulic cylinder, the die-casting plate and the lower die core are correspondingly arranged, a demoulding mechanism is arranged on the second top plate through a hydraulic cylinder, and a cleaning mechanism of the die-casting plate is arranged on one side of the supporting seat. By arranging a series of structures, the die-casting equipment is convenient to use and reasonable in structure, the vacuum chuck adsorbs and demolds, die-casting and demolding are quick and safe, labor intensity of bucket die-casting is reduced, time and labor are saved, the cleaning mechanism is matched with the die-casting plate which is rotatably arranged, the cleaning mechanism is used for cleaning the surface of the die-casting plate, the performance of the equipment is optimized, the quality of die-casting products is improved, and the practicability is higher.
Description
Technical Field
The utility model relates to the technical field of bucket die casting, in particular to a bucket die casting device.
Background
The bucket is a bucket-shaped member for digging loose materials such as soil, yellow sand, stones, construction waste and the like, and is composed of a bottom plate, a wall plate, a lug plate, a tooth plate, a side plate, bucket teeth, side teeth and the like, and is processed by the processes of part die casting, welding, assembling, spraying and the like. Die casting is a metal casting process and is characterized in that high pressure is applied to molten metal by utilizing an inner cavity of a die. The die is typically machined from a stronger alloy. The die casting plate is matched with the lower die core, the lower die core is die-cast by utilizing the downward movement of the die casting plate, namely, liquid or semi-liquid metal is filled into a die-casting die cavity at a high speed under the action of high pressure, and is rapidly solidified under the pressure of the die casting plate to obtain a casting.
In the production process of the conventional die-casting equipment for parts of the bucket, the die-casting plate is arranged above the lower die core to perform up-and-down die-casting movement, so that the die-casting plate causes certain obstruction to the demolding of a die-casting piece, the temperature of the die-casting piece is high, great potential safety hazard exists due to manual demolding, the demolding efficiency is low, and time and labor are wasted; the pollutant on the surface of the die-casting plate directly influences the die-casting quality of the product, and the practicability is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a bucket die-casting device to solve the problems in the prior art.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a bucket die-casting device, includes the die holder, the top of die holder is equipped with down the mold core, the die holder top of mold core one side is equipped with the supporting seat down, be equipped with slewing mechanism on the supporting seat, the support is installed through slewing mechanism at the top of supporting seat, one side of support upper end is equipped with the roof No. one, the opposite side of support upper end is equipped with the roof No. two, through pneumatic cylinder fixed mounting die-casting plate on the roof, and die-casting plate and lower mold core correspond the setting, install demoulding mechanism through the pneumatic cylinder on the roof No. two, supporting seat one side is equipped with the clearance mechanism of die-casting plate.
Preferably, slewing mechanism includes the revolving stage, follows bevel gear and main bevel gear, and the top of supporting seat is equipped with the recess, and the bottom fixed mounting of support has the revolving stage, and the revolving stage is T type structure setting, and inside the recess was located in the lower extreme rotation of revolving stage, the bottom of revolving stage through the connecting axle with from bevel gear fixed mounting, the inside rotation of recess is equipped with main bevel gear, and main bevel gear and the meshing setting of following bevel gear, the servo motor output fixed mounting of shaft coupling and supporting seat one side is passed through to main bevel gear's one end.
Preferably, the demolding mechanism comprises a demolding frame, a demolding sucker and a vacuum generator, the demolding frame is fixedly installed at the output end of the hydraulic cylinder through a hydraulic rod, the demolding sucker is arranged at the bottom of the demolding frame, and the demolding sucker is connected with the vacuum generator on one side of the demolding frame through a connecting pipe.
Preferably, the demolding suckers are provided with a plurality of demolding suckers which are arranged at equal intervals.
Preferably, the cleaning mechanism comprises a lower supporting plate and an upper cleaning head, the lower supporting plate is arranged on one side of the supporting seat, and the upper cleaning head is arranged at the top of the lower supporting plate.
Preferably, one end of the bottom of the lower supporting plate and one side of the supporting seat are provided with supporting rods, and the upper surface of the upper cleaning head and the lower surface of the die-casting plate are correspondingly arranged.
Preferably, the bottom of the lower die holder is provided with a fixing plate, the fixing plate and the lower die holder are arranged in a convex structure, and the fixing plate is provided with a bolt in a threaded manner.
Compared with the prior art, the utility model has the beneficial effects that:
1. this bucket die-casting device cooperates with the die-casting board through the lower mold core that sets up on the die holder for the die-casting shaping processing operation of bucket part, this die-casting equipment convenient to use, rational in infrastructure, the die-casting drawing of patterns is quick, safety, reduces the intensity of labour of bucket die-casting, labour saving and time saving, and equipment performance optimization, and die-casting product quality improves, and the practicality is stronger.
2. This bucket die-casting device through rotating the support that sets up on the supporting seat, and support one side is equipped with the die-casting board, and the opposite side is equipped with demoulding mechanism for lower mould core die-casting on the die holder, drawing of patterns operate in proper order, and demoulding mechanism adopts vacuum chuck to adsorb the drawing of patterns, and the drawing of patterns is convenient, high-efficient, reliable.
3. This bucket die-casting device through setting up the clearance mechanism on the supporting seat, and the last cleaning head that sets up on the lower backup pad cooperates with the die-casting board that rotates the setting, can pass through last cleaning head at die-casting board pivoted in-process for the cleaning on die-casting board surface is handled, thereby improves product die-casting quality, and die-casting board is handled conveniently.
Drawings
FIG. 1 is a schematic view of the overall structure of embodiment 1 of the present invention;
FIG. 2 is a schematic structural view of the supporting base of the present invention;
fig. 3 is a schematic structural diagram of embodiment 2 of the present invention.
In the figure: 1. a lower die holder; 2. a lower mold core; 3. a support; 31. a supporting seat; 4. a first top plate; 41. a second top plate; 5. die-casting the plate; 6. a cleaning mechanism; 61. a lower support plate; 62. an upper cleaning head; 7. a hydraulic cylinder; 8. a groove; 9. a turntable; 10. a slave bevel gear; 11. a main bevel gear; 12. a servo motor; 13. demoulding the mould frame; 14. demolding the sucker; 15. a vacuum generator.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1 and fig. 2, the bucket die-casting device of this embodiment includes a lower die holder 1, a lower die core 2 is disposed on the top of the lower die holder 1, a supporting seat 31 is disposed on the top of the lower die holder 1 on one side of the lower die core 2, a rotating mechanism is disposed on the supporting seat 31, a support 3 is mounted on the top of the supporting seat 31 through the rotating mechanism, a first top plate 4 is disposed on one side of the upper end of the support 3, a second top plate 41 is disposed on the other side of the upper end of the support 3, a die-casting plate 5 is fixedly mounted on the first top plate 4 through a hydraulic cylinder 7, the die-casting plate 5 is disposed corresponding to the lower die core 2, a demoulding mechanism is mounted on the second top plate 41 through a hydraulic cylinder 7, a cleaning mechanism 6 for the die-casting plate 5 is disposed on one side of the supporting seat 31, and the rotating mechanism on the supporting seat 31 drives the support 3 to rotate. Time and labor are saved, the performance of the equipment is optimized, the quality of die-casting products is improved, and the practicability is stronger.
Concretely, slewing mechanism includes revolving stage 9, from bevel gear 10 and main bevel gear 11, the top of supporting seat 31 is equipped with recess 8, the bottom fixed mounting of support 3 has revolving stage 9, revolving stage 9 is T type structure setting, the lower extreme of revolving stage 9 rotates and locates inside recess 8, the bottom of revolving stage 9 is passed through the connecting axle and is followed bevel gear 10 fixed mounting, the inside rotation of recess 8 is equipped with main bevel gear 11, and main bevel gear 11 with from bevel gear 10 meshing setting, the servo motor 12 output end fixed mounting of shaft coupling and supporting seat 31 one side is passed through to main bevel gear 11's one end, make lower mold core 2 on the die holder 1 can with die-casting plate 5, demoulding mechanism cooperation is die-cast, the drawing of patterns is operated in proper order, high durability and convenient use.
Further, the demoulding mechanism comprises a demoulding frame 13, a demoulding sucker 14 and a vacuum generator 15, the output end of the hydraulic cylinder 7 is fixedly provided with the demoulding frame 13 through a hydraulic rod, the bottom of the demoulding frame 13 is provided with the demoulding sucker 14, the demoulding sucker 14 is connected with the vacuum generator 15 on one side of the demoulding frame 13 through a connecting pipe, the vacuum sucker 14 is adopted to adsorb and demould, demoulding is convenient, efficient and reliable, and the safety problem of manually demoulding high-temperature die-cast parts is avoided.
Furthermore, the plurality of demoulding sucking discs 14 are arranged, and the plurality of demoulding sucking discs 14 are arranged at equal intervals, so that demoulding adsorption is more stable.
The using method of the embodiment comprises the following steps: a servo motor 12 drives a main bevel gear 11 to rotate to drive a secondary bevel gear 10 meshed with the main bevel gear to rotate, the secondary bevel gear 10 rotates to drive a rotary table 9 in a groove 8 to rotate, a support 3 at the top of the rotary table 9 synchronously rotates, during die casting, a first top plate 4 rotates to the upper part of a lower die core 2, a hydraulic cylinder 7 drives a die casting plate 5 to move downwards to perform die casting with the lower die core 2 on a lower die base 1, after die casting, the die casting plate 5 moves upwards, the support 3 rotates, a second top plate 41 rotates to the upper part of the lower die core 2, namely, a demoulding mechanism rotates to the upper part of the lower die core 2, the hydraulic cylinder 7 drives a demoulding frame 13 to move downwards, under the action of a vacuum generator 15, a vacuum suction cup 14 adsorbs a casting in the lower die core 2, then the hydraulic cylinder 7 drives the demoulding frame 13 and the die casting to move upwards, the support 3 rotates to one side of the lower die base 1, and simultaneously the die casting plate 5 rotates to the top of the lower die base 1, and putting down the die casting to complete the die casting operation, repeating the action for batch die casting forming processing operation of the bucket parts, and treating the die casting plate 5 by the cleaning mechanism 6 in the rotating process.
Example 2
The structure of the bucket die casting device of the embodiment is basically the same as that of the bucket die casting device of the embodiment 1, and the difference is that: the cleaning mechanism 6 includes a lower support plate 61 and an upper cleaning head 62 (see fig. 3). One side of supporting seat 31 is equipped with bottom suspension fagging 61, and the top of bottom suspension fagging 61 is equipped with cleaning head 62, goes up cleaning head 62 and can adopt clean sponge, scribbles by the release agent on the clean sponge, and the last cleaning head 62 that sets up on the bottom suspension fagging 61 cooperates with the die-casting board 5 that rotates the setting, can improve product die-casting quality.
Specifically, the one end of bottom suspension fagging 61 bottom is equipped with the bracing piece with one side of supporting seat 31, goes up the upper surface of cleaning head 62 and corresponds the setting with die-casting plate 5's lower surface, is the tripod structure setting between bracing piece and supporting seat 31, the bottom suspension fagging 61, increases the structural stability of clearance mechanism 6.
Further, the bottom of die holder 1 is equipped with the fixed plate, is protruding type structure setting between fixed plate and the die holder 1, and the screw thread is equipped with the bolt on the fixed plate, through the bolt on the fixed plate, is convenient for carry out fixed mounting to die holder 1 to make support 3 pivoted in-process, die-casting equipment stability is better, and the practicality is stronger.
The using method of the embodiment comprises the following steps: the using method of the embodiment comprises the following steps: the die casting plate 5 passes through the upper cleaning head 62 during rotation, and the stripper mechanism rotates on the side opposite to the upper cleaning head 62 for cleaning the surface of the die casting plate 5, i.e., the surface of the die casting plate 5 contacts with the upper cleaning head 62 during upward rotation for wiping, cleaning and smearing.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a bucket die-casting device, includes die holder (1), the top of die holder (1) is equipped with lower mold core (2), its characterized in that: lower die holder (1) top of lower mold core (2) one side is equipped with supporting seat (31), be equipped with slewing mechanism on supporting seat (31), support (3) are installed through slewing mechanism in the top of supporting seat (31), one side of support (3) upper end is equipped with roof (4) No. one, the opposite side of support (3) upper end is equipped with roof (41) No. two, No. one roof (4) go up through pneumatic cylinder (7) fixed mounting die casting plate (5), and die casting plate (5) and lower mold core (2) correspond the setting, install demoulding mechanism through pneumatic cylinder (7) on No. two roof (41), supporting seat (31) one side is equipped with clearance mechanism (6) of die casting plate (5).
2. The die casting apparatus for a bucket according to claim 1 wherein: slewing mechanism includes revolving stage (9), from bevel gear (10) and main bevel gear (11), the top of supporting seat (31) is equipped with recess (8), the bottom fixed mounting of support (3) has revolving stage (9), revolving stage (9) are T type structure setting, the lower extreme of revolving stage (9) is rotated and is located inside recess (8), the bottom of revolving stage (9) is through the connecting axle with from bevel gear (10) fixed mounting, the inside rotation of recess (8) is equipped with main bevel gear (11), and main bevel gear (11) and from bevel gear (10) meshing setting, the output end fixed mounting of servo motor (12) of shaft coupling and supporting seat (31) one side is passed through to the one end of main bevel gear (11).
3. The die casting apparatus for a bucket according to claim 1 wherein: the demolding mechanism comprises a demolding frame (13), a demolding sucking disc (14) and a vacuum generator (15), the demolding frame (13) is fixedly installed at the output end of the hydraulic cylinder (7) through a hydraulic rod, the demolding sucking disc (14) is arranged at the bottom of the demolding frame (13), and the demolding sucking disc (14) is connected with the vacuum generator (15) on one side of the demolding frame (13) through a connecting pipe.
4. The die casting apparatus for a bucket according to claim 3 wherein: the demolding suction cups (14) are provided with a plurality of demolding suction cups (14) which are arranged at equal intervals.
5. The die casting apparatus for a bucket according to claim 1 wherein: the cleaning mechanism (6) comprises a lower supporting plate (61) and an upper cleaning head (62), the lower supporting plate (61) is arranged on one side of the supporting seat (31), and the upper cleaning head (62) is arranged at the top of the lower supporting plate (61).
6. The die casting apparatus for a bucket according to claim 5 wherein: one end of the bottom of the lower supporting plate (61) and one side of the supporting seat (31) are provided with supporting rods, and the upper surface of the upper cleaning head (62) is arranged corresponding to the lower surface of the die-casting plate (5).
7. The die casting apparatus for a bucket according to claim 1 wherein: the bottom of lower die holder (1) is equipped with the fixed plate, is protruding type structure setting between fixed plate and lower die holder (1), and the screw thread is equipped with the bolt on the fixed plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122570422.0U CN216096333U (en) | 2021-10-25 | 2021-10-25 | Bucket die-casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122570422.0U CN216096333U (en) | 2021-10-25 | 2021-10-25 | Bucket die-casting device |
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| Publication Number | Publication Date |
|---|---|
| CN216096333U true CN216096333U (en) | 2022-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122570422.0U Active CN216096333U (en) | 2021-10-25 | 2021-10-25 | Bucket die-casting device |
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| CN (1) | CN216096333U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115255320A (en) * | 2022-06-30 | 2022-11-01 | 平湖弘智金属制品有限公司 | Rapid die casting equipment and process for aluminum alloy die casting |
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2021
- 2021-10-25 CN CN202122570422.0U patent/CN216096333U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115255320A (en) * | 2022-06-30 | 2022-11-01 | 平湖弘智金属制品有限公司 | Rapid die casting equipment and process for aluminum alloy die casting |
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