CN218111781U - Full-automatic kludge of vehicle air conditioner plastic joint - Google Patents
Full-automatic kludge of vehicle air conditioner plastic joint Download PDFInfo
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- CN218111781U CN218111781U CN202222603575.5U CN202222603575U CN218111781U CN 218111781 U CN218111781 U CN 218111781U CN 202222603575 U CN202222603575 U CN 202222603575U CN 218111781 U CN218111781 U CN 218111781U
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Abstract
The utility model provides a full-automatic assembling machine for plastic connectors of automobile air conditioners, which comprises a frame, wherein a horizontal rotary table is arranged on the frame, at least two material placing seats are circumferentially and uniformly distributed on the horizontal rotary table, and the material placing seats are provided with material placing holes for placing connector bodies and material placing grooves for placing buckles; and a joint feeding station, a sealing ring pressing station, a buckle feeding station, a buckle pressing station and a discharging station are sequentially arranged on the frame along the rotating direction of the horizontal rotary table. The utility model discloses full-automatic kludge of vehicle air conditioner plastic joint, compact structure, installation space is little, and degree of automation is high, and the assembly is stable, reliable.
Description
Technical Field
The utility model relates to an assembly mechanism, in particular to full-automatic kludge of vehicle air conditioner plastic joint.
Background
The plastic joint of the automobile air conditioner is a connecting piece on the automobile air conditioner, and plays a role in connecting pipelines. The existing plastic joint for the air conditioner is characterized by comprising a joint body 11, a buckle 12 and a sealing ring 13, wherein the joint body is integrally of a cylindrical structure with stepped rotation, namely, the joint body comprises a first cylinder and a second cylinder which are coaxially arranged, the diameter of the first cylinder is larger than that of the second cylinder, the sealing ring 13 is installed in the first cylinder, two concave holes 110 are formed in the side wall of the first cylinder, the buckle 12 is in the shape of a ring with an opening (or in the shape of a U), the inner wall of the buckle is provided with a protrusion 121 which can be clamped into the concave hole 110, and the buckle is installed on the joint body 11 through the protrusion.
SUMMERY OF THE UTILITY MODEL
【1】 Technical problem to be solved
The to-be-solved technical problem of the utility model is to provide a full-automatic kludge of vehicle air conditioner plastic joint that degree of automation is high, assembly precision and efficient.
【2】 Means for solving the problems
The utility model provides a full-automatic kludge of vehicle air conditioner plastic joint, include:
the connector comprises a rack 2 serving as an installation carrier, wherein a horizontal rotary table 21 is arranged on the rack 2, at least two material placing seats 22 are uniformly distributed on the horizontal rotary table 21 in the circumferential direction, and a material placing hole 220 for placing a connector body 11 and a material placing groove 222 for placing a buckle 12 are formed in each material placing seat 22; the frame 2 is sequentially provided with the following components in the rotating direction of the horizontal rotating platform 21:
the joint feeding station is used for placing the joint body 11 in the material placing hole 220 of the material placing seat 22;
a seal ring feeding station for placing a seal ring 13 in a hole of the joint body 11 on the station;
the sealing ring pressing station is used for pressing the sealing ring in the joint body 11 on the station;
the buckle feeding station is used for placing the buckle 12 in the material placing groove 222 of the material placing seat 22 on the station;
the buckle press-fitting station is used for pushing the buckle 12 in the material placing groove 222 on the station and clamping the buckle to the joint body 11;
and the blanking station is used for removing the joints which are assembled at the station from the material placing seat 22.
Furthermore, the buckle press-fitting station is provided with a buckle positive and negative detection device for performing positive and negative detection on the buckle 12 at the buckle discharging end and a buckle overturning device for overturning the reverse buckle.
Further, the buckle turning device comprises a moving mechanism 62, a rotating mechanism 63 arranged on the moving mechanism 62, and a buckle clamping manipulator 61 arranged on the rotating mechanism 63, wherein the moving mechanism 62 pushes the buckle clamping manipulator 61 to move and make the buckle clamping manipulator close to or far away from the discharge end of the buckle, and the rotating mechanism 63 enables the buckle clamping manipulator 61 to horizontally rotate 180 degrees and turn.
Furthermore, an ejection rod is arranged under the discharge end of the buckle, and is used for ejecting the buckle at the end part of the buckle discharge mechanism and holding the buckle clamping manipulator to clamp the buckle.
Further, the rotating mechanism 63 is a horizontally disposed rotating cylinder.
Further, the buckle positive and negative detection device comprises a lifting mechanism positioned above the discharge end of the buckle and a mounting seat 91 arranged on the lifting mechanism, an insertion rod 92 which is vertically arranged and can be inserted into the buckle is fixed at the lower end of the mounting seat 91, a pressing block 95 is vertically matched on the insertion rod 92 in a sliding manner, and an elastic component which enables the pressing block 95 to have a downward movement trend is arranged on the mounting seat; a detection rod 93 vertically arranged is fixed at the upper end of the pressing block 95, and a detection device 94 for detecting the displacement of the detection rod 93 is arranged on the mounting seat 91.
Further, the detection device is a displacement detection sensor.
Furthermore, be equipped with buckle feed mechanism on the buckle material loading station, buckle feed mechanism includes horizontal slider, be equipped with the buckle on the horizontal slider and move the material manipulator, the positive and negative detection device of buckle is installed on the horizontal slider, work as the buckle moves the material manipulator and is located when putting the material seat directly over on the buckle material loading station, the positive and negative detection device of buckle is located directly over the discharge end of buckle and can carry out positive and negative detection.
Further, the side wall of the material placing groove 222 is provided with an elastic clamping ball 223.
Further, a fixture block 224 facing the material placing hole 220 and an elastic component enabling the fixture block 224 to move toward the material placing hole are horizontally and slidably arranged on the material placing seat 22, an inclined guide surface is arranged at an end of the fixture block 224, and a positioning groove 2240 corresponding to a protrusion on the side wall of the joint body 11 and used for realizing radial positioning is formed in the inclined guide surface.
【3】 Advantageous effects
The utility model discloses full-automatic kludge of vehicle air conditioner plastic connector adopts the rotation station, and installation space is little, and the compactedness is high; the automatic feeding and mounting mechanism is arranged on the movable feeding and mounting mechanism, so that automatic feeding and mounting of all parts can be realized, the assembly efficiency is high, the effect is good, the labor cost is greatly reduced, and the aquatic product benefit is improved; the positioning rods are arranged in the material placing holes, so that the radial positioning precision is improved, the assembling precision is further improved, meanwhile, supporting force is provided for buckle assembling, the assembling efficiency and reliability are improved, and the connector body is prevented from deforming under stress; elastic clamping balls are arranged in the material placing grooves, the clamping buckles are pressed and fixed, the rotary table is prevented from deviating or falling off when rotating, and the operation reliability and stability are improved; the fixture block is arranged, so that the radial positioning of the joint body can be realized, meanwhile, the supporting force is provided for the installation of the buckle, and the reliability of the integral assembly is improved; the positive and negative detection mechanism is arranged, so that positive and negative detection can be carried out on the buckle, wrong assembly is avoided, and the assembly quality is improved; the mechanical pressing structure is used for detection, the structure is compact, and the detection accuracy is good; the turnover mechanism is arranged and used for turning over the reverse buckles, so that the efficiency is improved, the waiting time caused by the fact that the buckles are output again is avoided, and the assembly efficiency is high; the utility model discloses full-automatic kludge of vehicle air conditioner plastic joint, compact structure, installation space is little, and degree of automation is high, and the assembly is stable, reliable.
Drawings
FIG. 1 is a schematic structural view of a plastic joint for an automotive air conditioner;
FIG. 2 is a cross-sectional view of a plastic joint for an automotive air conditioner;
FIG. 3 is a schematic structural view of the fully automatic assembling machine for plastic joints of an automobile air conditioner of the present invention;
FIG. 4 is a top view of the fully automatic assembling machine for plastic joints of an automobile air conditioner of the present invention;
FIG. 5 is a schematic structural view of a material placing seat of the full-automatic assembling machine for plastic joints of an automobile air conditioner of the present invention;
FIG. 6 is a schematic structural view of a joint feeding mechanism of the full-automatic assembling machine for plastic joints of an automobile air conditioner of the present invention;
fig. 7 is a schematic structural diagram of a sealing ring pressing mechanism of the full-automatic assembling machine for the plastic joint of the automobile air conditioner of the utility model;
fig. 8 is a schematic structural view of the buckle feeding mechanism of the full-automatic assembling machine for plastic joints of an automobile air conditioner of the present invention;
FIG. 9 is an enlarged view of portion A of FIG. 8;
fig. 10 is the structure schematic diagram of the positive and negative detection device of buckle of the full-automatic kludge of vehicle air conditioner plastic joint of the utility model.
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Referring to fig. 3-10, the utility model provides a full-automatic kludge of vehicle air conditioner plastic joint, a plastic joint for assembling vehicle air conditioner, this plastic joint for vehicle air conditioner structure refers to and fig. 1 and fig. 2, it is including connecting body 11, buckle 12 and sealing washer 13, it wholly is the cylindrical structure of ladder shape to connect the body, first cylinder and second cylinder including coaxial setting promptly, the diameter of first cylinder is greater than the diameter of second cylinder, sealing washer 13 is installed in first cylinder, two shrinkage pools 110 have been seted up at the lateral wall of first cylinder, buckle 12 is for having open-ended ring shape (or U-shaped), be equipped with the arch 121 that can block into shrinkage pool 110 at its inner wall, the buckle is installed on connecting body 11 through this arch.
The full-automatic assembling machine for the plastic joint of the automobile air conditioner comprises a rack 2, wherein the rack 2 is used as an installation carrier for installing other components, a horizontal turntable 21 is arranged on the rack 2, at least two material placing seats 22 are uniformly distributed on the horizontal turntable 21 in the circumferential direction, in the embodiment, six material placing seats 22 are uniformly distributed in the circumferential direction, referring to fig. 5, material placing holes 220 and material placing grooves 222 are formed in the material placing seats 22, the axial lines of the material placing holes 220 are perpendicular to the horizontal plane and are used for placing a joint body 11, positioning rods 221 are arranged in the material placing holes 220 and are coaxial with the material placing holes, the positioning precision is improved, and meanwhile, supporting force is provided for installation of buckles; the material placing groove 222 is arranged on the top surface of the material placing seat 22, is U-shaped or V-shaped, is used for placing the buckle 12, and is open at one end facing the material placing hole for pushing and assembling the buckle; specifically, an elastic clamping ball 223 is arranged on the side wall of the material placing groove 222 and used for elastically clamping the buckle; meanwhile, a fixture block 224 is horizontally and slidably arranged on the material placing seat 22, the end of the fixture block 224 faces the material placing hole 220, an inclined guide surface is arranged at the end (close to the end of the material placing hole) and provided with an upper inclined guide surface and a lower inclined guide surface to form a V-shaped or U-shaped structure, a positioning groove 2240 is formed in the end (inclined guide surface), the positioning groove 2240 is vertically arranged and can correspond to the protrusion of the side wall of the joint body 11 and achieve radial positioning of the joint body, meanwhile, an elastic part is arranged on the material placing seat and enables the fixture block 224 to move towards the direction close to the material placing hole to achieve pressing, the fixture block 224 has the functions of pressing and radial positioning, and clamping accuracy and reliability are improved.
A joint feeding station, a sealing ring pressing station, a buckle feeding station, a buckle pressing station and a blanking station are sequentially arranged on the frame 2 along the rotating direction of the horizontal rotating table 21;
the joint feeding station is used for placing the joint body 11 in the material placing hole 220 of the material placing seat 22 on the station; specifically, referring to fig. 6, a joint feeding mechanism 3 is arranged on the joint feeding station, and includes a vibration feeding tray 32 and a joint feeding manipulator 34, a material taking machine 331 is arranged at an outlet end of the vibration feeding tray 32, the material taking manipulator 331 is used for taking out a first joint body located at an end portion of the vibration feeding tray, the material taking manipulator 331 can horizontally slide, the joint feeding manipulator 34 can slide in vertical and horizontal directions, and is used for transferring the joint body on the material taking manipulator into a material placing hole of a material placing seat 22 on the joint feeding station, so as to realize feeding of the joint body.
The sealing ring feeding station is used for placing the sealing ring 13 in a hole of the joint body 11 on the station; specifically, a seal ring feeding mechanism 4 is arranged on the seal ring feeding station and comprises a vibration feeding disc and a seal ring feeding manipulator 34, the seal ring feeding manipulator can slide in the vertical and horizontal directions and is used for transferring a first seal ring at the end part of the outlet end of the vibration feeding disc to a joint body on a material placing hole of a material placing seat 22 on the seal ring feeding station to feed the seal ring.
The sealing ring pressing station is used for pressing a sealing ring in the joint body 11 on the station; a sealing ring pressing mechanism 5 is arranged at the station, and referring to fig. 7, the sealing ring pressing mechanism comprises a pressing cylinder 51 vertically arranged and a pressing rod 52 arranged on an output shaft at the lower end of the pressing cylinder 51.
The buckle feeding station is used for placing the buckle 12 in the material placing groove 222 of the material placing seat 22 on the station; specifically, referring to fig. 8, the buckle feeding mechanism 6 is arranged on the buckle feeding station and comprises a vibration feeding tray and a buckle feeding manipulator 64, the buckle feeding manipulator 64 can slide in the vertical and horizontal directions, and a first buckle at the end of the outlet end of the vibration feeding tray is transferred to a material placing groove of the material placing seat 22 on the buckle feeding station to realize feeding of the buckle.
In order to avoid reverse installation of the buckle due to different distances from the protrusions in the buckle to the two ends of the buckle, in this embodiment, a buckle forward and reverse detection device and a buckle turning device are further arranged on the buckle press-mounting station, referring to fig. 9-10, the buckle forward and reverse detection device is used for performing forward and reverse detection on the buckle 12 at the buckle discharging end, and the buckle turning device is used for turning over the reverse buckle; specifically, an ejector rod is arranged right below a discharge end (an outlet end of a vibrating feeding tray) of the buckle, and is used for jacking the buckle at the end part of a buckle discharge mechanism and clamping the buckle by a clamping manipulator; the buckle turning device comprises a moving mechanism 62, a rotating mechanism 63 arranged on the moving mechanism 62 and a buckle clamping mechanical arm 61 arranged on the rotating mechanism 63, wherein the moving mechanism 62 is an air cylinder and can push the buckle clamping mechanical arm 61 to move, so that the buckle clamping mechanical arm 61 is close to or far away from the discharge end of a buckle, when a material ejecting rod ejects the buckle upwards, the buckle clamping mechanical arm 61 moves and can clamp the buckle, the rotating mechanism 63 can enable the buckle clamping mechanical arm 61 to rotate 180 degrees horizontally and turn over, and the rotating mechanism 63 is a rotating air cylinder horizontally arranged.
Before the clamping of the clamping manipulator 61, the positive and negative detection of the buckle at the end of the vibrating discharging disc is required, and the positive and negative detection device of the buckle comprises a lifting mechanism located above the discharging end of the buckle and a mounting seat 91 arranged on the lifting mechanism, in this embodiment, the lifting mechanism is a vertically arranged cylinder, the mounting seat is arranged on the lower end output shaft of the cylinder, a vertically arranged insertion rod 92 is fixed at the lower end of the mounting seat 91, the insertion rod can be inserted into the buckle and is in contact with the protruding end part inside the buckle, a pressing block 95 is vertically slidably arranged on the insertion rod 92, the bottom surface of the pressing block 95 forms a pressing surface, and an elastic component is arranged on the mounting seat and enables the pressing block 95 to have a downward movement trend, in this embodiment, the elastic component is a spring and is sleeved outside the insertion rod; a vertically disposed detection rod 93 is fixed at the upper end of the pressing block 95, and a detection device 94 is disposed on the mounting seat 91 for detecting the displacement of the detection rod 93.
In order to improve the structural compactness and the operation synchronism and reduce the installation amount of the mechanism, the buckle feeding mechanism comprises a horizontal sliding block, a buckle material moving mechanical arm is arranged on the horizontal sliding block so as to realize horizontal movement, and a buckle positive and negative detection device is also arranged on the horizontal sliding block; when the buckle moves the material manipulator and moves backward and gets the material, the positive and negative detection device of buckle moves after synchronous, can not hinder the buckle and move the material manipulator.
The buckle press-fitting station is used for pushing the buckle 12 in the material placing groove 222 on the station and clamping the buckle to the joint body 11; specifically, a buckle press-fitting mechanism 7 is arranged on the buckle press-fitting station and comprises a horizontally arranged press-fitting cylinder and a press-fitting block arranged on an output shaft of the press-fitting cylinder, and a U-shaped or V-shaped opening is formed in the end of the press-fitting block to avoid contact sliding.
The blanking station is used for moving the joint which is assembled at the station out of the material placing seat 22; specifically, a blanking mechanism 8 is arranged on the blanking station, and is a manipulator capable of moving in the horizontal and vertical directions, and is used for taking out the material on the station to a discharging channel.
The above-mentioned joint material loading manipulator 34, sealing washer material loading manipulator 34 and buckle material moving manipulator include perpendicular slider, perpendicular cylinder, horizontal slider, horizontal cylinder, and it is prior art, consequently, no longer redundantly describe in this embodiment.
The utility model discloses full-automatic kludge of vehicle air conditioner plastic joint adopts the rotation station, and installation space is little, and the compactedness is high; the automatic feeding and mounting mechanism is arranged on the movable feeding and mounting mechanism, so that automatic feeding and mounting of all parts can be realized, the assembly efficiency is high, the effect is good, the labor cost is greatly reduced, and the aquatic product benefit is improved; the positioning rods are arranged in the material placing holes, so that the radial positioning precision is improved, the assembling precision is further improved, meanwhile, supporting force is provided for buckle assembling, the assembling efficiency and reliability are improved, and the connector body is prevented from deforming under stress; an elastic clamping ball is arranged in the material placing groove, the clamping buckle is pressed and fixed, the rotating table is prevented from deviating or falling off when rotating, and the operation reliability and stability are improved; the fixture block is arranged, so that the radial positioning of the joint body can be realized, meanwhile, the supporting force is provided for the installation of the buckle, and the reliability of the integral assembly is improved; the positive and negative detection mechanism is arranged, so that positive and negative detection can be carried out on the buckle, wrong assembly is avoided, and the assembly quality is improved; the mechanical pressing structure is used for detection, the structure is compact, and the detection accuracy is good; the turnover mechanism is arranged and used for turning over the reverse buckles, so that the efficiency is improved, the waiting time caused by the fact that the buckles are output again is avoided, and the assembly efficiency is high; the utility model discloses full-automatic kludge of vehicle air conditioner plastic joint, compact structure, installation space is little, and degree of automation is high, and the assembly is stable, reliable.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic kludge of vehicle air conditioner plastic joint which characterized in that includes:
the connector comprises a rack and a connector body, wherein the rack is used as an installation carrier, a horizontal rotary table is arranged on the rack, at least two material placing seats are uniformly distributed on the horizontal rotary table in the circumferential direction, and a material placing hole for placing the connector body and a material placing groove for placing a buckle are formed in each material placing seat; the frame is sequentially provided with the following components in the rotating direction of the horizontal rotating table:
the joint feeding station is used for placing the joint body into the material placing hole of the material placing seat;
the sealing ring feeding station is used for placing the sealing ring in a hole of the joint body on the station;
the sealing ring pressing station is used for pressing the sealing ring in the joint body on the station;
the buckle feeding station is used for placing the buckle in a material placing groove of a material placing seat on the station;
the buckle press-fitting station is used for pushing the buckle in the material placing groove on the station and clamping the buckle to the joint body;
and the blanking station is used for moving the joint which is assembled at the station out of the material placing seat.
2. The full-automatic assembling machine for plastic joints of automobile air conditioners according to claim 1, wherein: the buckle press-fitting station is provided with a buckle positive and negative detection device for performing positive and negative detection on the buckle at the buckle discharging end and a buckle overturning device for overturning the reverse buckle.
3. The full-automatic assembling machine for plastic joints of automobile air conditioners according to claim 2, wherein: the buckle overturning device comprises a moving mechanism, a rotating mechanism arranged on the moving mechanism and a buckle clamping mechanical arm arranged on the rotating mechanism, wherein the moving mechanism pushes the buckle clamping mechanical arm to move and enables the buckle clamping mechanical arm to be close to or far away from a discharge end of a buckle, and the rotating mechanism enables the buckle clamping mechanical arm to horizontally rotate 180 degrees and realize overturning.
4. The full-automatic assembling machine for plastic connectors of automobile air conditioners according to claim 3, is characterized in that: and an ejection rod is arranged under the discharge end of the buckle, and is used for ejecting the buckle at the end part of the discharge end of the buckle discharge mechanism and accommodating the buckle clamping manipulator to clamp the buckle.
5. The full-automatic assembling machine for plastic connectors of automobile air conditioners according to claim 3, is characterized in that: the rotating mechanism is a rotating cylinder which is horizontally arranged.
6. The full-automatic assembling machine for plastic joints of automobile air conditioners according to claim 2, wherein: the buckle positive and negative detection device comprises a lifting mechanism positioned above the discharge end of the buckle and a mounting seat arranged on the lifting mechanism, wherein an inserting rod which is vertically arranged and can be inserted into the buckle is fixed at the lower end of the mounting seat, a pressing block is vertically matched on the inserting rod in a sliding manner, and an elastic part which enables the pressing block to move downwards is arranged on the mounting seat; the upper end of briquetting is fixed with the measuring pole of perpendicular setting, be equipped with on the mount pad and be used for detecting the detection device of the displacement volume of measuring pole.
7. The full-automatic assembling machine for plastic connectors of automobile air conditioners according to claim 6, is characterized in that: the detection device is a displacement detection sensor.
8. The full-automatic assembling machine for plastic connectors of automobile air conditioners according to claim 2, is characterized in that: be equipped with buckle feed mechanism on the buckle material loading station, buckle feed mechanism includes horizontal slider, it moves the material manipulator to be equipped with the buckle on the horizontal slider, the positive and negative detection device of buckle is installed on the horizontal slider, work as the buckle moves the material manipulator and is located when putting directly over the material seat on the buckle material loading station, the positive and negative detection device of buckle is located the discharge end of buckle and can carry out positive and negative detection directly over.
9. The full-automatic assembling machine for plastic joints of automobile air conditioners according to claim 1, wherein: the side wall of the material placing groove is provided with an elastic clamping ball.
10. The full-automatic assembling machine for plastic connectors of automobile air conditioners according to claim 1, is characterized in that: the material placing seat is horizontally and slidably provided with a fixture block facing the material placing hole and an elastic component enabling the fixture block to move towards the direction close to the material placing hole, the end part of the fixture block is provided with an inclined guide surface, and the inclined guide surface is provided with a positioning groove corresponding to the protrusion on the side wall of the joint body and used for realizing radial positioning.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222603575.5U CN218111781U (en) | 2022-09-29 | 2022-09-29 | Full-automatic kludge of vehicle air conditioner plastic joint |
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CN202222603575.5U CN218111781U (en) | 2022-09-29 | 2022-09-29 | Full-automatic kludge of vehicle air conditioner plastic joint |
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CN218111781U true CN218111781U (en) | 2022-12-23 |
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CN202222603575.5U Active CN218111781U (en) | 2022-09-29 | 2022-09-29 | Full-automatic kludge of vehicle air conditioner plastic joint |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116586980A (en) * | 2023-07-13 | 2023-08-15 | 宁波舜宇精工股份有限公司 | Automatic assembly system for automobile air outlet toggle |
-
2022
- 2022-09-29 CN CN202222603575.5U patent/CN218111781U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116586980A (en) * | 2023-07-13 | 2023-08-15 | 宁波舜宇精工股份有限公司 | Automatic assembly system for automobile air outlet toggle |
CN116586980B (en) * | 2023-07-13 | 2024-03-19 | 宁波舜宇精工股份有限公司 | Automatic assembly system for automobile air outlet toggle |
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