CN218092906U - Drilling equipment for railway overhead fulcrum pile - Google Patents

Abstract

The utility model provides a railway overhead fulcrum pile drilling device, belonging to the technical field of railway overhead fulcrum pile construction, comprising a drilling machine assembly for drilling, a precast concrete pipe joint for supporting the inner wall of a drilled hole, a lifting mechanism for lifting the precast concrete pipe joint and a slurry circulating system; the drilling machine assembly comprises a waterproof motor box, a waterproof motor is arranged in the waterproof motor box, an output shaft of the waterproof motor extends downwards and drives a drill bit below the waterproof motor box, telescopic drill teeth are arranged on the side surface of the top end of the drill bit, and the waterproof motor box is detachably fixed to the lower end of a bottom precast concrete pipe joint; the utility model discloses reduce the construction degree of difficulty of railway built on stilts fulcrum stake, and can effectively avoid collapsing hole and earth's surface and sink, improve the security, solved the pore-forming problem of railway built on stilts fulcrum stake under geological conditions such as ground water level height, the water yield is big, silt, mud flow.

Description

Drilling equipment for railway overhead fulcrum pile

Technical Field

The utility model relates to a railway built on stilts fulcrum stake construction technical field, concretely relates to railway built on stilts fulcrum stake drilling equipment.

Background

Because the distance between the overhead fulcrum piles and the railway track is short, in order to ensure that construction does not invade railway equipment building clearance, the existing railway overhead fulcrum piles all adopt manual hole digging piles according to the requirements of railway management units and design documents. The technical scheme has the defects that the implementation difficulty of the manual hole digging pile process is high or can not be implemented aiming at silt and sludge texture layers with high underground water level, rich water quantity or limited underground water pumping (such as underground water pumping is not allowed in the range of 200m adjacent to a high-speed rail), and the driving and personal casualty accidents are caused by hole collapse and surface subsidence. The reason for causing hole collapse and surface subsidence is that the construction of manual hole digging piles needs to keep the operation of no water in the holes, which needs to continuously pump and drain the accumulated water in the holes, along with the continuous increase of the depth of the holes, the height difference between the natural water level outside the hole digging piles and the operation surface at the bottom of the holes can be gradually increased, so that larger pressure difference is formed between the inner sides and the outer sides of the holes, silt and silt geology has stronger fluidity under the action of water, and the silt and silt can reversely flow from the periphery of the bottom of the holes to the inside of the holes, which can lead to the difficulties of incapability of downwards digging, incapability of constructing a retaining wall and the like, not only increases the construction difficulty, but also more importantly, the reversely flowing sand and soil are continuously removed, so that the soil body is greatly lost when the retaining wall is dug, thereby leading to the collapse of the pile holes and the soil body, as shown in figure 9.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a railway built on stilts fulcrum stake drilling equipment reduces the construction degree of difficulty of railway built on stilts fulcrum stake, and can effectively avoid collapsing hole and earth's surface and sink, improves the security, has solved the pore-forming problem of railway built on stilts fulcrum stake under geological conditions such as ground water level height, water yield are big, silt, mud running.

In order to solve the technical problem, the utility model provides a railway overhead fulcrum pile drilling equipment, which comprises a drilling machine assembly for drilling, a precast concrete pipe joint for supporting the inner wall of a drilled hole, a lifting mechanism for lifting the precast concrete pipe joint and a slurry circulating system;

the drilling machine assembly comprises a waterproof motor box, a waterproof motor is arranged in the waterproof motor box, an output shaft of the waterproof motor extends downwards and drives a drill bit below the waterproof motor box, telescopic drill teeth are arranged on the side face of the top end of the drill bit, and the waterproof motor box is detachably fixed at the lower end of a bottom precast concrete pipe joint.

Furthermore, a supporting cross frame is arranged on the side wall of the waterproof motor box, an L-shaped supporting bracket is arranged at the lower end of the bottom precast concrete pipe joint, a U-shaped frame used for clamping the supporting cross frame is arranged on the side wall of the L-shaped supporting bracket opposite to the waterproof motor box, the top of the waterproof motor box is connected with one end of a drill lifting rope, and the free end of the drill lifting rope is located outside a drill hole.

Furthermore, a vertical limiting pin hole is formed in the U-shaped frame, a through hole corresponding to the limiting pin hole is formed in the end portion of the supporting transverse frame, the supporting transverse frame is clamped in the U-shaped frame and then limited through a pin, the pin is connected with one end of the lifting steel wire rope, and the free end of the lifting steel wire rope is located outside the drilled hole.

By adopting the technical scheme, the drilling machine assembly and the bottom layer precast concrete pipe joint are convenient to disassemble and assemble.

Furthermore, scalable brill tooth is including boring the tooth, the one end of boring the tooth is articulated with the drill bit, be equipped with the stopper that is in the brill tooth top on the drill bit, be equipped with spacing extension spring between brill tooth and the drill bit, the one end of spacing extension spring is fixed in on the drill bit, the other end of spacing extension spring is fixed in on boring the tooth.

By adopting the technical scheme and the telescopic design of the telescopic drill teeth, when the drilling machine assembly is in normal drilling operation in a hole, the drill teeth are in an extended state, after the operation is finished, when the drilling machine assembly needs to be pulled upwards, the free ends of the drill teeth touch the inner wall of the precast concrete pipe joint, then the free ends of the drill teeth swing to realize retraction to a certain degree, and the drilling machine assembly can be pulled out from the drilling hole.

Furthermore, the mud circulation system includes a slurry outlet pipeline and a slurry inlet hose, the slurry inlet hose is fixed at the drilling port, the slurry outlet pipeline comprises n sections of pipe sections which can be detachably connected, and the pipe section at the lowest end is fixed on the support cross frame.

Furthermore, the lifting mechanism comprises a drilling rig platform which is supported and cushioned on the circumferential direction of the drilling port, and the drilling rig platform is fixedly provided with a winch and a suspension arm support;

and pulleys are fixedly arranged on the lower end steel bellmouths of the bottom precast concrete pipe joints.

By adopting the technical scheme, the sinking speed of the bottom precast concrete pipe joint is conveniently controlled by the winch under the action of the pulley, and meanwhile, the weight of the precast concrete pipe joint on a drilling machine can be adjusted in an auxiliary manner, so that the drill jamming caused by overlarge pressure is prevented.

Furthermore, the inner side of the drilling rig platform is provided with a limiting roller.

By adopting the technical scheme, the limiting idler wheels are respectively arranged at four positions in four different directions, the prefabricated concrete pipe joint is guided to move downwards in an auxiliary mode, and the inclination in the downward movement process is avoided.

The utility model discloses an above-mentioned technical scheme's beneficial effect as follows:

1. through the utility model discloses an equipment is under construction, reduces the construction degree of difficulty of railway built on stilts fulcrum stake, utilizes the pressure of the downthehole soil body of downthehole mud balance to avoid collapsing hole and the earth's surface and sink and lead to the railway traffic incident to appear, improve the security.

2. Through the utility model discloses an equipment is under construction, utilizes machinery to replace the manual work, improves the efficiency of construction, has reduced the cost of labor, when avoiding manual work simultaneously, because constantly will turn over the husky, the soil that gushes and clear away, cause the dado to dig out the soil body and run off in a large number to lead to the stake hole, the soil body to sink, avoid taking place the high personal casualty accident that causes because of collapsing the hole of manual hole digging construction, solved the pore-forming problem of railway built on stilts fulcrum stake under geological conditions such as ground water level height, the water yield is big, silt, mud running.

3. Through the utility model discloses an equipment is under construction, can realize implementing mechanical drilling construction under the condition of not invading the railway construction limit, need not take out and drop groundwater, has avoided the influence to railway roadbed and important architectural equipment on every side, has guaranteed the safety of existing railway equipment and architectural equipment.

4. The utility model discloses convenient dismantlement installation between rig subassembly and the bottom precast concrete tube coupling among the built on stilts fulcrum stake drilling equipment of railway, and the top side of drill bit is equipped with scalable brill tooth, can satisfy and creep into the construction requirement, does not interfere again after the construction rig subassembly and tear out from drilling.

Drawings

Fig. 1 is a front view of the railway overhead fulcrum pile drilling equipment of the utility model;

FIG. 2 is a front view of the drill bit of the present invention;

FIG. 3 is a front view of the L-shaped support bracket of the present invention connected to the U-shaped frame;

FIG. 4 is a side view of the L-shaped support bracket of the present invention connected to the U-shaped frame;

fig. 5 is a top view of the lifting mechanism at the drilling port of the present invention;

fig. 6 is a top view of the middle limit roller of the present invention;

FIG. 7 is one of the schematic views of the construction state in the embodiment;

FIG. 8 is a second schematic view of the construction state in the embodiment;

fig. 9 is a schematic diagram of the prior art.

1. A drill assembly; 11. a waterproof motor case; 111. a supporting cross frame; 112. a drill lifting rope; 12. a drill bit; 121. a limiting block; 13. the drilling teeth can be extended and retracted; 131. drilling teeth; 132. a limit tension spring;

2. prefabricating a concrete pipe section; 21. an L-shaped support bracket; 22. a U-shaped frame; 221. a limit pin hole; 23. a pin; 24. lifting the steel wire rope;

3. a lifting mechanism; 31. a drilling rig platform; 32. a winch; 33. a boom support; 34. a pulley; 35. limiting the idler wheel;

4. a slurry circulation system; 41. a slurry outlet pipeline; 42. a pulp inlet hose.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 8 of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the present invention, belong to the protection scope of the present invention.

As shown in fig. 1-8: a drilling device for a railway overhead fulcrum pile comprises a drilling machine assembly 1 for drilling, a precast concrete pipe joint 2 for supporting the inner wall of a drilled hole, a lifting mechanism 3 for lifting the precast concrete pipe joint 2 and a slurry circulating system 4;

rig subassembly 1 includes waterproof motor case 11, be equipped with waterproof motor in the waterproof motor case 11, the output shaft of waterproof motor stretches out downwards and drives drill bit 12 that is in waterproof motor case 11 below, the top side of drill bit 12 is equipped with scalable brill tooth 13, the detachable lower extreme that is fixed in bottom precast concrete coupling 2 of waterproof motor case 11.

The side wall of the waterproof motor box 11 is provided with a supporting cross frame 111, the lower end of the precast concrete pipe joint 2 at the bottom layer is provided with an L-shaped supporting bracket 21, the side wall of the L-shaped supporting bracket 21 opposite to the waterproof motor box 11 is provided with a U-shaped frame 22 for clamping and placing the supporting cross frame 111, the top of the waterproof motor box 11 is connected with one end of a drilling machine lifting rope 112, and the free end of the drilling machine lifting rope 112 is positioned outside a drill hole.

The precast concrete pipe joints 2 are used for supporting hole walls and preventing hole collapse from affecting railway traveling, the length of each precast concrete pipe joint 2 is 1m, the wall thickness is 10cm, the weight of each precast concrete pipe joint 2 is about 1.0t, and steel bearing sockets are adopted to sink while drilling without continuous lengthening.

The U-shaped frame 22 is provided with a vertical limiting pin hole 221, the end of the supporting transverse frame 111 is provided with a through hole corresponding to the limiting pin hole 221, the supporting transverse frame 111 is clamped in the U-shaped frame 22 and then limited through a pin 23, the pin 23 is connected with one end of the lifting steel wire rope 24, and the free end of the lifting steel wire rope 24 is positioned outside a drilled hole.

When waterproof motor case 11 is fixed in the lower extreme of bottom precast concrete tube coupling 2, it is fixed convenient, and when needing to pull out rig subassembly 1, only need drill the outer simple operation of hole, upwards stimulate through the effect of external force promptly and carry and draw wire rope 24, can realize extracting pin 23.

When waterproof motor case 11 drives drill bit 12 and rotates, the rotation direction is by the open end to the sealed end of U type frame 22, supports crossbearer 111 card and puts in U type frame 22 promptly, has the power of directional U type frame 22 sealed end, when needs are dismantled rig subassembly 1 and is taken out, after extracting pin 23, reverse rotation drill bit 12 for support crossbearer 111 breaks away from in U type frame 22, then can carry out rig subassembly 1 through rig and pull out in the drilling through rig lifting rope 112.

Wherein, scalable brill tooth 13 is including boring tooth 131, the one end of boring tooth 131 is articulated with drill bit 12, be equipped with the stopper 121 that is in the brill tooth 131 top on the drill bit 12, be equipped with spacing extension spring 132 between brill tooth 131 and the drill bit 12, the one end of spacing extension spring 132 is fixed in on the drill bit 12, the other end of spacing extension spring 132 is fixed in on the brill tooth 131.

Two telescopic drill teeth 13 can be symmetrically arranged, and the distance between the free ends of the two drill teeth 131 is the same as the diameter of the outer ring of the end face of the precast concrete pipe joint 2.

The telescopic drill teeth 13 are designed in a telescopic manner, when the drilling machine assembly 1 is in normal drilling operation in a hole, the drill teeth 131 are in an extended state, after the operation is finished, when the drilling machine assembly 1 needs to be lifted upwards and pulled out, the free ends of the drill teeth 131 touch the inner wall of the precast concrete pipe joint 2, then the free ends of the drill teeth 131 swing to realize retraction to a certain degree, and the drilling machine assembly 1 can be pulled out from the drilling hole.

The slurry circulation system 4 includes a slurry outlet pipe 41 and a slurry inlet hose 42, the slurry inlet hose 42 is fixed to a drilling port, the slurry outlet pipe 41 includes n sections of pipe joints detachably connected, and the pipe joint at the lowest end is fixed to the support cross frame 111.

The slurry outlet pipe 41 and the slurry inlet hose 42 are respectively connected with a slurry pump. The pipe joint at the lowest end is fixed on the supporting transverse frame 111, the pipe joint can be continuously lengthened when the drilling machine sinks, each section of the slurry outlet pipeline 41 is 1m long, the upper end of the slurry outlet pipeline is connected with a slurry pump, and drilling slag and slurry are pumped out from the bottom of the hole. The slurry inlet hose 42 is a hose fixed at an orifice, and is used for replenishing slurry into the hole by a slurry pump, so that the slurry in the hole is always in a balanced state.

The lifting mechanism 3 comprises a drill stand platform 31 supported at the circumferential direction of a drilling port, and the drill stand platform 31 is fixedly provided with a winch 32 and a suspension arm support 33;

the hoisting machine 32 and the boom support 33 are matched to realize hoisting, and the hoisting machine 32 and the boom support 33 are existing devices.

And pulleys 34 are fixedly arranged on the lower steel bellmouths of the bottom precast concrete pipe joints 2.

The winches 32 are two groups, and the winches 32 different from hoisting are used for conveniently controlling the sinking speed of the bottom precast concrete pipe joint 2, and meanwhile, the weight of the precast concrete pipe joint 2 on the drilling machine can be adjusted in an auxiliary mode, so that the drill jamming caused by overlarge pressure is prevented.

The drill frame platform 31 is formed by welding and processing steel pipes (or section steel) with the diameter not less than 100mm, is arranged on a railway shoulder and is stably supported. When the width of the road shoulder is insufficient and the requirement for placing the drilling rig platform cannot be met, the platform can be built on the side slope of the railway roadbed by using rubbles or concrete, and the road shoulder at the pile position is widened.

Wherein, the inner side of the drilling frame platform 31 is provided with a limiting roller 35.

Spacing gyro wheel 35 is for four on four not equidirectional the separation, and supplementary direction precast concrete pipe joints 2 move down, avoids moving down the in-process slope.

A construction method of drilling equipment for a railway overhead fulcrum pile comprises the following steps,

s1, determining a pile position on a railway shoulder, temporarily supporting a railway ballast bed, and manually excavating a pile hole to h, wherein h is 2.0m;

s2, fixedly building a lifting mechanism 3 at the orifice, and excavating a slurry pit outside the railway roadbed to prepare slurry for later use;

s3, fixing the drilling machine assembly 1 at the bottom end of a first section, namely the bottom layer precast concrete pipe joint 2, and meanwhile, arranging a slurry circulating system 4;

s4, hoisting the precast concrete pipe joint 2 in the step S3 into the hole through the lifting mechanism 3, injecting slurry into the hole through the slurry circulating system 4, starting the drilling machine assembly 1 to drill the hole, and when the drilling machine assembly 1 drills downwards, pumping out the drilling slag through the slurry circulating system 4 and supplementing the slurry into the hole;

s5, when the first precast concrete pipe joint 2 sinks to a position 1m away from the orifice at the top end, stopping drilling, hoisting a new precast concrete pipe joint 2 again, lengthening a slurry outlet pipeline 41 in the slurry circulating system 4, resuming the drilling work, and performing circulating operation until the drilling reaches the preset hole depth;

s6, disassembling the drilling machine assembly 1 fixed on the bottom layer precast concrete pipe joint 2, and pumping concrete into the hole bottom to seal the bottom;

the thickness of the back cover is controlled to be about 1 m. The reason for sealing the bottom is that the formed reinforcement cage cannot be hoisted into the hole by adopting hoisting machinery on the railway shoulder, and the reinforcement cage must be manually bound and formed in the hole, so that the reinforcement cage must be operated after the mud in the hole is discharged. In order to prevent the back gushing of sediment due to unbalanced hole bottom pressure after mud is discharged, and further to cause the loss of soil around the pile hole to cause the collapse of the railway roadbed, the driving safety is affected, concrete is needed to be adopted for bottom sealing.

S7, after the bottom sealing concrete is solidified, pumping out residual slurry in the hole, and binding a reinforcement cage in the hole from bottom to top;

and S8, pumping concrete into the reinforcement cage, and completing construction of the fulcrum pile after the concrete is completed.

In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims (7)

1. Railway built on stilts fulcrum stake drilling equipment, its characterized in that: the drilling machine comprises a drilling machine assembly (1) for drilling, a precast concrete pipe joint (2) for supporting the inner wall of a drilled hole, a lifting mechanism (3) for lifting the precast concrete pipe joint (2) and a slurry circulating system (4);

rig subassembly (1) includes waterproof motor case (11), be equipped with waterproof motor in waterproof motor case (11), the output shaft of waterproof motor stretches out downwards and drives drill bit (12) that are in waterproof motor case (11) below, the top side of drill bit (12) is equipped with scalable brill tooth (13), the detachable lower extreme that is fixed in bottom precast concrete coupling (2) of waterproof motor case (11).

2. The railway overhead fulcrum pile drilling apparatus of claim 1, wherein: be equipped with on the lateral wall of waterproof motor case (11) and support crossbearer (111), the lower extreme that is in bottom precast concrete tube coupling (2) is equipped with L type support bracket (21), be equipped with U type frame (22) that are used for the card to put support crossbearer (111) on L type support bracket (21) and the relative lateral wall of waterproof motor case (11), the top of waterproof motor case (11) is connected with the one end of rig lifting rope (112), the free end of rig lifting rope (112) is outside drilling.

3. The railway overhead fulcrum pile drilling apparatus of claim 2, wherein: be equipped with vertical spacing pinhole (221) on U type frame (22), the tip that supports crossbearer (111) is equipped with the through-hole that corresponds with spacing pinhole (221), it is spacing through pin (23) after putting into U type frame (22) to support crossbearer (111) card, pin (23) are connected with the one end of carrying and drawing wire rope (24), the free end of carrying and drawing wire rope (24) is outside the drilling.

4. The railway overhead fulcrum pile drilling apparatus of claim 1, wherein: scalable brill tooth (13) is including boring tooth (131), the one end of boring tooth (131) is articulated with drill bit (12), be equipped with stopper (121) that are in brill tooth (131) top on drill bit (12), be equipped with spacing extension spring (132) between brill tooth (131) and drill bit (12), the one end of spacing extension spring (132) is fixed in on drill bit (12), the other end of spacing extension spring (132) is fixed in and bores on tooth (131).

5. The railway overhead fulcrum pile drilling apparatus of claim 2, wherein: mud circulation system (4) are including going out thick liquid pipeline (41) and advancing thick liquid hose (42), it is fixed in the drilling port to advance thick liquid hose (42), go out thick liquid pipeline (41) and include n festival tube coupling that can dismantle the connection, and the tube coupling that is in the least significant end is fixed in and supports on crossbearer (111).

6. The apparatus for drilling railway overhead fulcrum piles according to claim 1, wherein: the lifting mechanism (3) comprises a drill stand platform (31) supported at the circumferential direction of a drilling port, and the drill stand platform (31) is fixedly provided with a winch (32) and a suspension arm support (33);

and pulleys (34) are fixedly arranged on the lower end steel bellmouths of the bottom precast concrete pipe joints (2).

7. The railway overhead fulcrum pile drilling apparatus of claim 6, wherein: and the inner side of the drill stand platform (31) is provided with a limiting roller (35).

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