CN218036561U - Ultra-high-definition detection probe, data acquisition system and pipeline detection device - Google Patents

Ultra-high-definition detection probe, data acquisition system and pipeline detection device Download PDF

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Publication number
CN218036561U
CN218036561U CN202221459733.8U CN202221459733U CN218036561U CN 218036561 U CN218036561 U CN 218036561U CN 202221459733 U CN202221459733 U CN 202221459733U CN 218036561 U CN218036561 U CN 218036561U
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data acquisition
data
probe
detection
sensor
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赵春田
李红梅
连军营
姜长林
解增勇
张仕忠
张京华
张�杰
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Weihai Huateng Ocean Engineering Technology Co ltd
Yichang Huateng Pipeline Engineering Co ltd
Sichuan University
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Weihai Huateng Ocean Engineering Technology Co ltd
Yichang Huateng Pipeline Engineering Co ltd
Sichuan University
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Abstract

The utility model discloses a clear test probe of superelevation, data acquisition system and pipeline detection device. The probe comprises a probe shell and a PCB substrate, wherein the PCB substrate is arranged in the probe shell, at least one sensor array group is arranged on the PCB substrate, and a reasonable staggered distribution arrangement layout is formed in a sensor array group mode so as to eliminate the limitation of the physical size of the sensor and improve the density of data acquisition points. The data acquisition system comprises at least one detection probe, and when a plurality of conformal probes are spliced and used together, the relative motion among the probes can be allowed on the basis of ensuring the density of sampling points and improving the detection coverage range and the detection efficiency. The ultrahigh-definition parameter distribution cloud image generation method is applied to pipeline detection, data with ultrahigh sampling point density can be acquired in the process that the probe axially runs along a pipeline, an ultrahigh-definition parameter distribution cloud image can be generated after data processing is completed, the detection accuracy and precision are improved, and ultrahigh-definition inversion imaging can be generated when the ultrahigh-definition parameter distribution cloud image generation method is used for detecting defects or stress.

Description

Ultra-high definition detection probe, data acquisition system and pipeline detection device
Technical Field
The utility model relates to a nondestructive test technique and pipeline detection technology field especially relate to a clear test probe of superelevation, data acquisition system and pipeline detection device.
Background
When detecting and collecting data, it is often desired to increase the density of data collecting points, so as to achieve the purpose of improving the definition and precision of detection. For example, in the detection of pipeline defects and stress anomalies, a pipeline inspection robot (PIG) moves along the axis of a pipeline along with a medium in the pipeline in a single direction, wherein the axial data acquisition point density depends on the moving speed and sampling frequency of the PIG, but the circumferential data acquisition point density depends on the tightness of the arrangement of sensors in a probe or between probes. Conventional probes or data acquisition sensors are typically arranged in a circumferential row or line, where the minimum circumferential spacing between data acquisition points in a test is determined by the physical dimensions of the data acquisition sensor. To improve the clarity and accuracy of detection, i.e., to improve the density of data acquisition points, the physical size of the sensor must be reduced. In a certain period, the size of the sensor element becomes smaller and smaller due to successful miniaturization of the sensor element, but the physical size of the sensor element cannot be reduced infinitely, so that the density of detected data acquisition points is limited due to the limitation of the physical size of the sensor element, and further, the improvement of the detection imaging definition and the detection precision are directly influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a clear detecting probe of superelevation, data acquisition system and pipeline detection device to the above-mentioned not enough of prior art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model discloses a clear test probe of superelevation, test probe includes probe shell, PCB base plate and at least one sensor array group, the PCB base plate sets up in the probe shell, all sensor array group sets up one side on PCB base plate two sides, all sensor array group is unanimous dislocation array and arranges, all sensor array group with PCB base plate electric connection.
Further, the sensor array group includes data acquisition module, data reception and processing module and data communication and transmission module, the data acquisition module includes the data acquisition sensor that a plurality of array was arranged, the data acquisition sensor contains a detection face and installation face, the data acquisition sensor passes through the installation face is installed on the detection face of PCB base plate, still be provided with on the PCB base plate data reception and processing module with data communication and transmission module, the data acquisition module data reception and processing module with data communication and transmission module all with PCB base plate electric connection.
Furthermore, the data acquisition modules in each sensor array group are arranged in a staggered array arrangement mode by a plurality of data acquisition sensors, the staggered array arrangement mode comprises a mode of presenting in any one or more of parallelogram, S-shaped, trapezoid or triangle and the like which can be arranged conformally, two adjacent sensor array groups and the data acquisition sensors therein are arranged conformally in a staggered mode, and the consistency of integral staggered arrangement is kept.
Further, the data acquisition sensor comprises a magnetic sensor.
Furthermore, including fixing in the probe shell base, probe lid and the waterproof sealing joint of cable of PCB base plate, probe lid detachable with base sealing connection, be provided with on the base with the joint hole that the waterproof sealing joint of cable corresponds, data communication and transmission module's data output port with the waterproof sealing joint of cable is connected and is used for data transmission.
Further, the probe shell is any one of a non-ferromagnetic shell and a ferromagnetic shell or a combination thereof.
Furthermore, one surface of the probe box cover contacting with the detection target is provided with a wear-resistant strip.
A second object of the utility model is to provide a data acquisition system, including data storage and at least one foretell test probe, adjacent two test probe is conformal setting, makes the data acquisition sensor in two adjacent test probe still keep whole unanimous dislocation array to arrange, data storage comprises multichannel high-speed data communication interface, data storage control module and data storage unit, multichannel high-speed data communication interface with test probe's data output port electricity is connected.
Furthermore, the data collected by the data collecting sensors in two adjacent detecting probes at a certain moment in the moving process of the detecting probes correspond to physical parameters on the spatial dislocation array collecting points, and the influence of ultrahigh data collecting density replaced by spatial distribution of a plurality of rows of data collecting sensors on the detection precision is eliminated by considering the compensation of different arrangement position differences of each data collecting sensor during data processing and the spatial distribution imaging of the collected data, so that the ultrahigh detection precision corresponding to the ultrahigh data collecting density is maintained.
Further, a gap is allowed to be designed and arranged between two adjacent conformal detection probes, so that relative movement (namely, transverse or circumferential extrusion and a direction perpendicular to a plane formed by the movement direction and the normal direction of the contact surface) in a direction perpendicular to the gap arrangement can exist between the adjacent detection probes, so that the passing caliber is allowed or adapted to be reduced caused by changes or abnormalities such as the diameter of a pipeline or the inner surface (namely, the contact surface) of the pipeline, the detection probes are protected from being damaged after extrusion, and the adaptability of the detection data acquisition system to detection environment changes is provided.
The third objective of the present invention is to provide a pipeline inspection device, which includes the above-mentioned inspection probe and data acquisition system.
The utility model provides a beneficial effect that technical scheme brought is:
(1) The utility model discloses a clear detect probe of superelevation, including probe shell, PCB base plate and at least one sensor array group, the PCB base plate sets up in probe shell, and all sensor array group set up the detection face in PCB base plate two sides, and all sensor array groups and sensor wherein are whole unanimous dislocation array and arrange. By adopting the sensor array group and the formed layout, high-density data acquisition distribution and ultrahigh data acquisition efficiency are obtained by array arrangement in a sensor space, so that the interval between data acquisition points is not limited by the physical sizes of the sensor and a circuit board any more, and further, when the sensor array group is applied to pipeline inspection, the circumferential interval between the detected data acquisition points can be far smaller than the physical size of the sensor, so that the aims of eliminating the limitation of the physical size of the sensor and improving the circumferential density of the pipeline detected data acquisition points are fulfilled. Therefore, the probe can acquire data with ultrahigh circumferential sampling point density in the process of running along the axial direction of the pipeline, and generates an ultrahigh-definition parameter distribution cloud picture after data processing is completed, so that the detection accuracy and precision are improved, the limitation of the physical size of the sensor can be overcome in the pipeline defect detection, ultrahigh-definition defect inversion imaging is generated, and the defect form is displayed.
(2) The utility model discloses a data acquisition system includes data memory and at least one test probe, and a plurality of test probes jointly use after can conformal concatenation to improve the coverage and the detection efficiency who detect, through combining high frequency signal or data acquisition and storage, make the interval of its data acquisition point be less than the physical dimension of sensor far away, when handling the data of storage, through the compensation to the different array positions of sensor, and then realize further improving the purpose that detects definition and detection precision.
(3) The utility model discloses a pipeline detection device includes the utility model discloses a data acquisition system, the probe can gather the data that have super high sampling point density at the in-process along the operation of pipeline axial, can generate the clear parameter distribution cloud picture of superelevation after accomplishing data processing, has improved the accuracy and the precision of detecting for defect or stress examine time measuring can generate super high clear inversion formation of image.
Drawings
Fig. 1 is a schematic diagram of the structure of the PCB substrate of the present invention;
FIG. 2 is a schematic structural view of the data acquisition sensor of the present invention;
FIG. 3 is a side view of the probe housing of the present invention;
FIG. 4 is a front view of the probe housing of the present invention;
fig. 5 is a schematic structural diagram of a data acquisition system of a single detection probe according to the present invention;
fig. 6 is a schematic structural view of a data acquisition system of a plurality of detection probes according to the present invention;
fig. 7 is a schematic view of the working principle of the data acquisition sensor of the detection probe of the present invention when it is a magnetic sensor, wherein (a) is a schematic view of the principle of no defect, and (b) is a schematic view of the principle of defect;
FIG. 8 is a schematic diagram showing an array layout of detecting sensors of an ultra high definition detecting probe according to example 1;
FIG. 9 is a schematic view of the overall layout of all sensors in two conformal inspection probes in a normal operating state;
FIG. 10 is a schematic diagram of the overall layout of all sensors in two conformal inspection probes in a squeeze mode of operation.
1. A probe housing; 11. a base; 12. a probe box cover; 121. wear resistant strips; 13. a cable water joint; 14. a joint bore; 2. a PCB substrate; 3. a sensor array group; 31. a data acquisition module; 311. a data acquisition sensor; 3111. detecting a surface; 3112. a mounting surface; 32. a data receiving and processing module; 33. A data communication and transmission module; 4. detecting a probe; 5. a data storage; 51. a multi-channel high-speed data communication interface; 52. a data storage control module; 53. and a data storage unit.
Detailed Description
The following are specific embodiments of the present invention, and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, the utility model provides an ultra high definition detection probe, which comprises a probe shell 1, a PCB substrate 2 and at least one sensor array group 3, wherein the PCB substrate 2 is arranged in the probe shell 1, all the sensor array groups 3 are arranged on the detection surface of the two surfaces of the PCB substrate 2, and all the sensor array groups 3 and the sensors 311 therein are arranged in a staggered array; all the sensor array groups 3 are electrically connected with the PCB substrate 2. By adopting the sensor array group, the sensor arrangement layout in a staggered distribution mode is formed, so that the interval between the data acquisition points is not limited by the circumferential physical sizes of the sensor and the circuit board any more, and further the interval between the detected data acquisition points can be far smaller than the physical size of the sensor, so that the limitation of the physical size of the sensor is eliminated, and the density of the data acquisition points is improved. When the ultrahigh-definition defect inversion imaging device is applied to pipeline detection, the probe can acquire data with ultrahigh circumferential sampling point density in the process of moving along the axial direction of a pipeline, and generates an ultrahigh-definition parameter distribution cloud picture after data processing is completed, so that the detection accuracy and precision can be improved.
In some embodiments, through the rational arrangement of sensor array group 3, make the utility model discloses a probe has realized the clear data acquisition density of superelevation and collection efficiency, as shown in fig. 2, sensor array group 3 can include data acquisition module 31, data reception and processing module 32 and data communication and transmission module 33, data acquisition module 31 includes the data acquisition sensor 311 that a plurality of array was arranged, data acquisition sensor 311 contains a detection face 3111 and installation face 3112, data acquisition sensor 311 installs on the detection face of PCB base plate 2 through installation face 3111, data reception and processing module 32 and data communication and transmission module 33 all set up on the installation face of PCB base plate 2, data acquisition module 31, data reception and processing module 32 and data communication and transmission module 33 all with PCB base plate 2 electric connection, include the information connection through optic fibre or cable.
In some embodiments, in order to achieve an ultrahigh data sampling point density, the data acquisition modules 31 in each sensor array group 3 may be arranged by several data acquisition sensors 311 in a staggered array arrangement, including in any one or more of a parallelogram, an S-shaped, a trapezoid, or a triangular conformal arrangement, and two adjacent sensor array groups 3 and data acquisition sensors 311 therein are in a conformal staggered arrangement, so as to maintain the consistency of the overall staggered arrangement.
In some embodiments, in order to complete the detection of the defects on the pipe wall, a PIG including a magnetic leakage detection technology is used, and the data acquisition sensor 311 in this case is a magnetic sensor. When the PIG moves forwards along with the medium along the axis under the push of the flowing medium in the pipeline, the permanent magnet arranged in the PIG magnetizes the wall of the ferromagnetic pipeline, the pipe wall of a common oil and gas pipeline is smooth when the pipe wall is intact, as shown in fig. 7 (a), when the pipe wall without defects is magnetized, a magnetic flux loop in the pipe wall is normal, a magnetic circuit is mainly confined in the pipe wall, and at the moment, abnormal magnetic field disturbance does not exist in the medium environment near the pipe wall where the magnetic sensor is located, and no detection signal or detection signal with abnormal change is output; when a defect exists in the pipe wall, the magnetic lines of force in the pipe wall are refracted at the defect interface, as shown in fig. 7 (b), so that disturbance of the magnetic field, namely leakage magnetic field (similar to magnetic field leakage), exists in the medium outside the pipe wall. At the moment, the magnetic sensor can detect the leakage effect of the electromagnetic field at the defect position, the corresponding electric signals are converted into digital signals and stored in the position information of the defect signals, and finally, the judgment and identification of whether the tube wall has defects or not and the defect quantification are realized by analyzing the magnetic field signals or data leaked from the defect position.
The probe casing 1 has various structures, and is not limited herein. In one embodiment, as shown in fig. 3, in order to protect and fix the PCB substrate 2, the probe housing 1 may include a base 11 for fixing the PCB substrate 2, a probe cover 12 and a cable waterproof sealing joint 13, the probe cover 12 is detachably and hermetically connected to the base 11, a joint hole 14 corresponding to the cable waterproof sealing joint 13 is provided on the base 11, and a data output port of the data communication and transmission module 33 is connected to the cable waterproof sealing joint 13 for data transmission.
In order to meet the requirements of detection and environment, the probe shell 1 can select different materials and design shapes according to the arrangement requirements of the sensor array group 3, can select any one or combination of ferromagnetic materials or non-ferromagnetic materials such as silicon steel sheets, ferrites, stainless steel, ceramics, aluminum alloys, titanium alloys and plastics, and provides a wear-resistant and pressure-resistant sealing protection effect for the PCB substrate 2. As shown in fig. 4, a wear-resistant strip 121 is disposed on one surface of the probe box cover 12 contacting the detection target, and the wear-resistant strip may be made of ceramic or alloy.
As shown in fig. 5 and fig. 6, the utility model provides a pair of data acquisition system, including data storage 5 and at least one foretell test probe 4, two adjacent test probe 4 are conformal setting, make the data acquisition sensor 311 in two adjacent test probe 4 still keep whole unanimous dislocation array to arrange, data storage 5 comprises multichannel high-speed data communication interface 51, data storage control module 52 and data storage unit 53, and multichannel high-speed data communication interface 51 is connected with test probe 4's data output port electricity. The pipeline detection data acquisition system can be a single probe or a multi-probe; the multi-probe can be combined after conformal splicing, the coverage range and the detection efficiency of detection are improved, and the transverse (vertical to the moving direction) distance of a data acquisition point is far smaller than the physical size of the sensor by combining multiple acquisition, so that the density and the acquisition efficiency of the data acquisition point are greatly increased, and the purpose of improving the detection definition and the detection precision is finally achieved. And a data storage 5 for receiving and storing the measurement data of the sensors, wherein the position layout of each data collection sensor 311 can be compensated and corrected in the post-processing stage of the inspection data.
In some embodiments, in order to ensure the detection accuracy and precision of the data acquisition system, the data acquisition sensors 311 in two adjacent detection probes 4 acquire data corresponding to physical parameters at spatially displaced array acquisition points at a certain time during the movement of the detection probes 4, and compensate for the difference of different arrangement positions along the movement direction of each data acquisition sensor 311 during data processing and spatial distribution imaging of the acquired data, so as to eliminate the influence of the ultrahigh data acquisition density exchanged by spatial distribution of the data acquisition sensors 311 on the detection precision, and maintain the ultrahigh detection precision corresponding to the ultrahigh data acquisition density.
In some embodiments, in order to improve the adaptability of the data acquisition system to the detection environment change, a gap can be allowed to be designed and arranged between two adjacent conformal detection probes 4, so that there can be relative movement between the adjacent detection probes 4 in a direction perpendicular to the gap arrangement (i.e. lateral or circumferential extrusion, perpendicular to the plane formed by the movement direction and the normal direction of the contact surface) to allow or accommodate the reduction of the through caliber caused by the change or abnormality of the pipe diameter or the pipe inner surface (i.e. the contact surface), and at the same time, the detection probes 4 are protected from being damaged after extrusion, and the adaptability of the data acquisition system to the detection environment change is provided.
The utility model discloses a data acquisition system's theory of operation does: the data acquisition module 31 composed of the sensor array groups 3 arranged in an array on the PCB substrate 2 moves rapidly along the axis of the pipeline, i.e. the detection moving direction shown in fig. 8-10, in the pipeline for data acquisition during the pipeline detection process, and transmits the detection data to the data storage 5 for storage through the communication module, so as to complete the offline data processing in the following. Each sensor array group 3 is mechanically and electrically connected with the PCB substrate 2 to ensure that each sensor works normally, and the electric connection between the sensor array group and the data memory 5 is smooth, so that the normal storage of data is ensured; after all the sensor array groups 3 are connected, the PCB substrate 2 is placed inside the probe housing 1 and fixed on the base 11, which is elastically mounted to allow overall radial movement to pass through abnormal deformations or obstacles present on the tube wall. The data acquisition sensors 311 to which the sensor array group 3 belongs are arranged in a staggered manner in multiple rows, so that the distance between sampling points during data acquisition is greatly reduced, and the purpose of improving the accuracy is achieved. The PCB substrate 2 is connected with the data memory 5 to complete the data acquisition, transmission and storage work, and realize the online real-time detection.
In order to prove the technical effect of the ultra-high definition probe of the present invention, the following detailed discussion is made in conjunction with the accompanying drawings and specific applications:
example 1
Fig. 8 is a schematic diagram of an array layout of the detecting sensors 311 of an ultra-high-definition detecting probe 4 according to the present application, which can obtain ultra-high detection data acquisition density and ultra-high-definition defect data inversion imaging in internal detection of a pipeline defect. The physical size (the distance between the central points of the sensors) of the circumferential close arrangement of the sensors in the example in the figure is 3mm, and the circumferential distance of data acquisition is 1mm by using staggered array arrangement in the figure, so that the detection precision far smaller than the physical size of the sensors by 3mm is achieved. The detection probe 4 comprises two sensor array groups 3, the two sensor array groups 3 are arranged in a staggered manner, the PCB substrate 2 is designed into a whole structure with three staggered sections and connection, the detection probe comprises a first section 21, a second section 22 and a third section 23, wherein the sensors of the sensor array groups 3 in the first section 21 and the third section 23 are arranged in a staggered manner in a conformal manner in a circumferential direction (perpendicular to the moving direction), each sensor array group 3 comprises a data acquisition module 31, the data acquisition module 31 comprises 15 data acquisition sensors 311, other forms of conformal staggered arrangement can be adopted here, the data acquisition sensors 311 with more numbers can be designed according to the circumferential density requirements of sampling points, and the number of the data acquisition sensors 311 is not only 15.
The malposition arrangement of the plurality of data acquisition sensors 311 and the malposition arrangement of the sensor array group overcome the obstacle of the physical size of the existing sensor, and according to the design method, the sampling interval of the data can be reduced to be less than 1mm and far less than the common 3-6mm and the best foreign 1.5mm, which provides guarantee for the defect imaging of ultra-high definition and the ultra-high detection precision.
The pipeline detection has different principles and methods, takes the pipeline defect magnetic flux leakage detection as an example, and has the technical principle that: and detecting the defects on the tube wall by using the electromagnetic leakage effect generated when the defects appear. Generally, the pipe wall is smooth when being complete, so when the pipe wall is magnetized, as shown in fig. 7 (a), when the pipe wall has no defect, the magnetic flux loop has no disturbance, and the leakage magnetic field signal picked up by the magnetic sensor in the air is constant or negligibly small; as shown in fig. 7 (b), when a defect exists in the tube wall, the magnetic lines of force in the tube body are refracted (like leakage) at the defect interface, resulting in a variation in the leakage magnetic field outside the tube body. The defects of the pipe body can be identified by analyzing the detected leakage magnetic field signals in the actual pipeline detection process; the rough quantification of the defects can be realized by analyzing the characteristics of the leakage magnetic field signal such as form, amplitude and the like.
When gathering data, the size of sampling interval is one of the key factors that decide to detect the precision, the utility model discloses a clear detecting probe of superelevation has realized the collection of high definition data for the sampling interval can be less than or equal to 1mm.
As shown in fig. 9 and 10, for the schematic array layout of the detecting sensors 311 of the multiple ultra-high-definition detecting probes 4 of the present application, two adjacent detecting probes 4 with a designed gap are disposed conformally, so that the multiple data collecting sensors 311 arranged in the two adjacent detecting probes 4 still maintain the staggered array arrangement with the consistent data collecting points, in a normal detecting state, the caliber of the pipeline matches the designed number of probes, at this time, the whole body formed by all the sensors in the two conformal probes is disposed to detect the required density of the lateral data collecting points, and in a state that the extrusion or the deformation of the pipeline is reduced by the caliber, the relative motion between the two adjacent conformal probes with the gap carried by the apparatus PIG is allowed to occur, that is, the gap is allowed to be compressed, but it can still be ensured that the density of the data points is not reduced. In fact, the extrusion of adjacent probes is close to and can increase the density of adjacent data acquisition points, the increase effect of the density of the data acquisition points can also be used for distinguishing or finding the deformation or the abnormity of the pipeline through the post-processing of data, the detection precision and the acquisition density of designed data points are influenced, and the beneficial effects are that reserved gaps can be designed and arranged between the adjacent conformal probes, and the gaps allow a plurality of probes carried by the pipeline detection device to smoothly pass through the obstacles or the deformed pipeline after being extruded and subjected to diameter change when the pipe is bent or deformed or obstacles appear in the pipeline.
As shown in fig. 9, under normal conditions of design conditions, the overall layout of all sensors in two conformal probes, with a circumferential gap of 10mm between two adjacent probes.
As shown in fig. 10, the overall arrangement of all sensors in two conformal probes allows for relative movement between the probes in the presence of extrusion or pipe deformation, but still ensures that the density of data points is not reduced.
The above is not relevant and is applicable to the prior art.
While certain specific embodiments of the present invention have been described in detail by way of illustration, it should be understood by those skilled in the art that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that any modifications, equivalent substitutions, improvements and the like made to the above embodiments according to the technical spirit of the present invention should be included in the scope of the present invention.

Claims (10)

1. The ultra-high-definition detection probe is characterized in that the detection probe (4) comprises a probe shell (1), a PCB (printed circuit board) substrate (2) and at least one sensor array group (3), the PCB substrate (2) is arranged in the probe shell (1), all the sensor array groups (3) are arranged on one side of two surfaces of the PCB substrate (2), all the sensor array groups (3) are arranged in a staggered array in a consistent manner, and all the sensor array groups (3) are electrically connected with the PCB substrate (2).
2. The ultra high definition detection probe according to claim 1, wherein the sensor array set (3) comprises a data acquisition module (31), a data receiving and processing module (32) and a data communication and transmission module (33), the data acquisition module (31) comprises a plurality of data acquisition sensors (311) arranged in an array, the data acquisition sensors (311) comprise a detection surface (3111) and a mounting surface (3112), the data acquisition sensors (311) are mounted on the detection surface of the PCB substrate (2) through the mounting surface (3112), the PCB substrate (2) is further provided with the data receiving and processing module (32) and the data communication and transmission module (33), and the data acquisition module (31), the data receiving and processing module (32) and the data communication and transmission module (33) are all electrically connected with the PCB substrate (2).
3. The ultra high definition detection probe according to claim 2, wherein a plurality of the data acquisition sensors (311) of the data acquisition module (31) in each sensor array set (3) are arranged in a staggered array arrangement, including in any one or more of a parallelogram, an S-shape, a trapezoid or a triangle, which can be conformally arranged, and two adjacent sensor array sets (3) and the data acquisition sensors (311) therein are disposed in a conformally staggered manner, so as to maintain the consistency of the overall and staggered arrangement.
4. The ultra high definition inspection probe according to claim 2, wherein the data acquisition sensor (311) comprises a magneto-sensitive sensor.
5. The ultra high definition detection probe according to claim 2, wherein the probe housing (1) comprises a base (11) for fixing the PCB substrate (2), a probe cover (12) and a cable waterproof sealing joint (13), the probe cover (12) is detachably connected with the base (11) in a sealing manner, the base (11) is provided with a joint hole (14) corresponding to the cable waterproof sealing joint (13), and a data output port of the data communication and transmission module (33) is connected with the cable waterproof sealing joint (13) for data transmission.
6. The ultra high definition detection probe according to claim 5, wherein the probe housing (1) is any one or a combination of a non-ferromagnetic housing and a ferromagnetic housing.
7. The ultra high definition test probe according to claim 5, wherein the side of the probe box cover (12) contacting the test object is provided with a wear resistant strip (121).
8. A data acquisition system, characterized by comprising a data storage device (5) and at least one detection probe (4) as claimed in any one of claims 1 to 6, wherein two adjacent detection probes (4) are disposed conformally, so that the data acquisition sensors (311) in two adjacent detection probes (4) are still in a staggered array arrangement which is integrally consistent, the data storage device (5) is composed of a multi-channel high-speed data communication interface (51), a data storage control module (52) and a data storage unit (53), and the multi-channel high-speed data communication interface (51) is electrically connected with a data output port of the detection probe (4).
9. The data acquisition system according to claim 8, wherein a gap is arranged between two adjacent conformal detection probes (4).
10. A pipeline inspection apparatus comprising an inspection probe according to any of claims 1 to 7 and a data acquisition system according to any of claims 8 to 9.
CN202221459733.8U 2022-06-10 2022-06-10 Ultra-high-definition detection probe, data acquisition system and pipeline detection device Active CN218036561U (en)

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