CN218016618U - Wire rod welding robot - Google Patents
Wire rod welding robot Download PDFInfo
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- CN218016618U CN218016618U CN202222167167.XU CN202222167167U CN218016618U CN 218016618 U CN218016618 U CN 218016618U CN 202222167167 U CN202222167167 U CN 202222167167U CN 218016618 U CN218016618 U CN 218016618U
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Abstract
The utility model discloses a wire rod welding robot, which comprises a PF line and a welding robot, wherein the welding robot comprises a robot base arranged at the side of the PF line; a welding joint arm is arranged on the robot base; the front end of the welding joint arm is provided with a label welding device; the welding joint arm and the label welding device are connected to the PLC of the robot, and the robot further comprises an in-place detection module, wherein the in-place detection module comprises a first group of correlation switches and a second group of correlation switches; the transceiver modules of the first group of correlation switches and the transceiver modules of the second group of correlation switches are arranged on two sides of the PF line in a right-to-right mode through the mounting rack; the distance between the first group of correlation switches and the second group of correlation switches is 1.5m; and the selection switch is connected to the robot PLC. The utility model provides a wire rod welds tablet robot improves on 165 steel billet produces the line basis, makes it can satisfy simultaneously and produces line 165 steel billet and 150 steel billet production rhythm demands.
Description
Technical Field
The utility model particularly relates to a wire rod welds tablet robot belongs to wire rod and welds tablet equipment technical field.
Background
When 150 outsourcing steel billets are digested in a high-speed wire workshop, the welding robot is designed according to the speed of 165 steel billets initially due to the fact that the production rhythm is fast, the current production rhythm cannot be met, and the passive production of a rolling line is caused; simultaneously for satisfying the fast rhythm production of roll line, and then lead to welding robot can't normally come into operation, the post staff of collecting area weighing can only carry out the manual work and hang the tablet, and intensity of labour is great.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a wire rod welding tablet robot improves on 165 steel billet production line basis, makes it can satisfy simultaneously and produce line 165 steel billet and 150 steel billet production rhythm demands.
The utility model discloses a wire rod welding robot, which comprises a PF line and a welding robot, wherein the welding robot comprises a robot base arranged at the side of the PF line; a welding joint arm is arranged on the robot base; the front end of the welding joint arm is provided with a label welding device; the welding joint arm and the label welding device are connected to the PLC of the robot and further comprise
The in-place detection module comprises a first group of correlation switches and a second group of correlation switches; the transceiver modules of the first group of correlation switches are arranged on two sides of the PF line in a right-to-right mode through the mounting rack; the transceiver modules of the second group of correlation switches are arranged on two sides of the PF line in a right-to-right mode through the mounting rack; the detection lines of the first group of correlation switches and the second group of correlation switches are opposite to the coil; the distance between the first group of correlation switches and the second group of correlation switches is 1.5m; the output ends of the first group of correlation switches and the second group of correlation switches are connected to the PLC of the robot;
and the selection switch is connected to the PLC robot.
Selecting to enter a 165 steel billet production line mode or a 150 steel billet production line mode through a selection switch, and detecting ports connected with a first group of correlation switches and bypassing ports connected with a second group of correlation switches by a robot PLC when entering the 165 steel billet production line mode; when the steel billet production line mode is entered 150, the robot PLC detects the ports connected with the second group of correlation switches and bypasses the ports connected with the first group of correlation switches; the first group of correlation switches are normally produced according to a 165 steel billet production line mode, the second group of correlation switches are translated for 1.5 meters to the front side of the plate welding robot through testing, the robot is triggered to act in advance, the action of the robot is triggered in advance to optimize waiting time, the robot is enabled to coil the plate in place right after taking the plate, the tray is lifted and starts to scan and weld immediately, and the rhythm is quickened by 3s; when 150 steel billet production line modes are adopted, the PLC of the robot detects a signal port for starting descending of the station tray, and when the signal output of the port is obtained, the station hydraulic platform and the clamping device are reset, so that the waiting time of the C-shaped hook on the station is reduced by 2s.
Further, the robot PLC incorporates 165 billet welding data, which is welding operation data of a 165 billet production line.
Further, the robot PLC is shut down when a 165 steel billet production line mode or a 150 steel billet production line mode is switched, the selection switch selects a corresponding production line mode, the position of the selection switch is judged firstly after the robot PLC is reset, and the internal flow of the PLC is reset or the external memory is called to carry out external operation (external operation can adopt external assignment).
Compared with the prior art, the utility model discloses a wire rod welding tablet robot has following advantage:
the wire welding plate can be compatible with a 165 steel billet production line and a 150 steel billet production line; line can realize welding tablet robot acceleration 6s for 165 steel billet is produced to the 150 steel billet, produces the line 150 steel billet and satisfies production rhythm demand, and the guarantee rolls the fast rhythm of line and stabilizes production, avoids producing the line passively because of collecting rhythm restriction.
2. Meanwhile, the robot can be normally put into use when 150 steel billets are produced, the production rhythm of the head, the top and the tail can be completely met, the manual operation of hanging the labels is avoided, the labor intensity of workers is reduced, and the operation safety is guaranteed.
Drawings
Fig. 1 is a schematic view of the overall structure of embodiment 1 of the present invention.
Fig. 2 is a schematic diagram of a manual welding operation data configuration according to embodiment 1 of the present invention.
Fig. 3 is the utility model discloses an embodiment 1 robot resets back outside assignment structure schematic diagram of calling.
Detailed Description
Example 1:
the wire welding robot shown in fig. 1 and 2 comprises a PF line 1 and a welding robot, wherein the welding robot comprises a robot base 2 arranged at the side of the PF line; a welding joint arm 3 is arranged on the robot base; the front end of the welding joint arm 3 is provided with a label welding device 4; the welding joint arm 3 and the label welding device 4 are connected to a PLC5 of a robot, and the robot further comprises
The in-place detection module comprises a first group of correlation switches 6 and a second group of correlation switches 7; the transceiver modules of the first group of correlation switches 6 are arranged on two sides of the PF line 1 in a right-to-right mode through a mounting rack; the transceiver modules of the second group of correlation switches 7 are arranged on two sides of the PF line 1 in a right-to-right mode through the mounting rack; the detection lines of the first group of correlation switches 6 and the second group of correlation switches 7 are opposite to the coil 8; the distance between the first group of correlation switches 6 and the second group of correlation switches 7 is 1.5m; the output ends of the first group of correlation switches 6 and the second group of correlation switches 7 are connected to the robot PLC5;
and the selection switch is connected to the robot PLC5.
Selecting to enter a 165 steel billet production line mode or a 150 steel billet production line mode through a selection switch, and detecting ports connected with a first group of correlation switches and bypassing ports connected with a second group of correlation switches by a robot PLC when entering the 165 steel billet production line mode; when the steel billet production line mode is entered 150, the robot PLC detects the ports connected with the second group of correlation switches and bypasses the ports connected with the first group of correlation switches; the first group of correlation switches are normally produced according to a 165 steel billet production line mode, the second group of correlation switches are translated by 1.5 meters to the front side of the tile welding robot through testing, the robot is triggered to act in advance, the action of the robot is triggered in advance, the waiting time is optimized, the robot can coil the tags in place right after taking the tags, the tray is lifted, scanning welding starts immediately, and the rhythm is quickened by 3s; when 150 steel billet production line modes are adopted, the PLC of the robot detects a signal port for starting descending of the station tray, and when the signal output of the port is obtained, the station hydraulic platform and the clamping device are reset, so that the waiting time of the C-shaped hook on the station is reduced by 2s.
165 steel billet welding data are arranged in the robot PLC, and are welding operation data of a 165 steel billet production line.
The robot PLC is internally provided with 165 steel billet welding data which are original production data, namely, the welding robot is a welding robot of a 165 steel billet production line, the robot PLC comprises a A, B line welding robot, the welding data of an external memory are obtained by modifying the 165 steel billet welding data, and the robot PLC is concretely as follows:
(1) The speed limit value of the A, B wire welding robot system is modified from 2000mm/s to 3000mm/s; the speed for fetching the cards and nails on the line B is changed from 1000mm/s to 2000mm/s; the speed for fetching the cards and nails on the line A is changed from 1500mm/s to 2000mm/s; the scanning timing flow of the robot is omitted, and the speed of the robot body is increased by 1s;
(2) The first group of correlation switches are used as coiling in-place detection switches of a steel billet of a production line 165, the second group of correlation switches are used as coiling in-place detection switches of a steel billet of a production line 150, the second group of correlation switches are translated to the front side of the plate welding robot by 1.5 meters, the robot action is triggered in advance, the action of the robot is triggered in advance, the waiting time is optimized, the robot can coil in place right after taking out the plate, the tray is lifted, scanning welding starts immediately, and the rhythm is accelerated by 3s;
(3) The actions of the station hydraulic platform and the clamping device are advanced, and because a station tray descending starting signal port is provided for a production line 165 steel billet welding robot manufacturer, the port signal is directly detected and utilized, the triggering condition of opening the station clamping device of the welding robot is changed from original welding completion (returning to the original point) to 'station tray descending starting', and the waiting time of C-shaped hooks on the stations is reduced by 2s.
As shown in figure 2, 150 steel billet welding data can be set by field modification according to a reference manual, or as shown in figure 3, an external reading assignment is adopted by the robot PLC, when the external reading assignment is carried out, an external storage is adopted, when the 165 steel billet production line mode or the 150 steel billet production line mode is switched, the robot PLC is shut down firstly, a corresponding production line mode is selected by a selection switch, after the robot PLC is reset, the position of the selection switch is judged firstly, and the internal flow of the PLC is reset or the external storage is called to carry out external operation (the external operation can adopt the external assignment).
The above-mentioned embodiment is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles of the present invention are included in the claims of the present invention.
Claims (3)
1. A wire rod welding robot comprises a PF line and a welding robot, wherein the welding robot comprises a robot base arranged on the side of the PF line; a welding joint arm is arranged on the robot base; the front end of the welding joint arm is provided with a label welding device; welding joint arm and sign welding ware insert robot PLC, its characterized in that: and also comprises
The in-place detection module comprises a first group of correlation switches and a second group of correlation switches; the transceiver modules of the first group of correlation switches are arranged on two sides of the PF line in a right-to-right mode through the mounting rack; the transceiver modules of the second group of correlation switches are arranged on two sides of the PF line in a right-to-right mode through the mounting rack; the detection lines of the first group of correlation switches and the second group of correlation switches are opposite to the coil; the distance between the first group of correlation switches and the second group of correlation switches is 1.5m; the output ends of the first group of correlation switches and the second group of correlation switches are connected to the PLC of the robot;
and the selection switch is connected to the robot PLC.
2. The wire bonder robot of claim 1, wherein: the robot PLC is internally provided with 165 steel billet welding data.
3. The wire welding robot of claim 1, wherein: the welding device also comprises an external memory which is internally provided with 150 billet welding data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222167167.XU CN218016618U (en) | 2022-08-17 | 2022-08-17 | Wire rod welding robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222167167.XU CN218016618U (en) | 2022-08-17 | 2022-08-17 | Wire rod welding robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218016618U true CN218016618U (en) | 2022-12-13 |
Family
ID=84346185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222167167.XU Active CN218016618U (en) | 2022-08-17 | 2022-08-17 | Wire rod welding robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218016618U (en) |
-
2022
- 2022-08-17 CN CN202222167167.XU patent/CN218016618U/en active Active
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