Unmanned loading system
Technical Field
The application relates to the technical field of advanced manufacturing and automation, in particular to an unmanned loading system.
Background
Along with the rapid development of the world economy and the deep promotion of the global economy integration, the transportation plays more and more important roles, and simultaneously, the transportation system also meets greater challenges, in order to adapt to the rhythm of the high-speed development of the economy, the transportation needs to be more efficient, faster and low in cost, the loading is an essential link in the logistics transportation system engineering, and the efficiency of the loading directly influences the efficiency of the logistics transportation.
In the process of realizing the application, the inventor finds that at least the following problems exist in the technology, most of the existing loading modes need an operator to command ground personnel in an intercom mode, the ground personnel command a truck driver to move a vehicle back and forth, and finally stop the truck below a hopper for loading.
SUMMERY OF THE UTILITY MODEL
To prior art's not enough, this application provides an unmanned loading system, possesses the efficient advantage of high of loading, has solved the current problem of loading mode inefficiency.
For the efficient purpose of realizing above-mentioned loading, this application provides following technical scheme: an unmanned vehicle loading system comprises a base plate and a track, wherein a vertical rod is installed at the top of the base plate, a cross rod is fixedly installed at the top end of the vertical rod, and a vehicle loading structure is arranged at the top of the track;
the loading structure includes mine car and PLC controller, the bottom movable mounting of mine car has the pulley of sliding connection in track top, the outside fixed mounting of pulley has driving motor, driving motor's output shaft is connected with the outside transmission of pulley, the right side fixed mounting of mine car has infrared inductor, infrared inductor's upside is provided with infrared emitter, the top of mine car is provided with the pay-off case, the downside movable mounting of pay-off case has electric valve, electric valve's right side bottom fixed mounting has first power, the right side top of pay-off case is provided with conveyer.
This application is through adopting above-mentioned technical scheme, drive the pulley operation through the driving motor who sets up, makes it drive the mine car and removes, when the mine car removes under the delivery box, sense the infrared ray back that infra-red transmitter produced through infrared inductor, the PLC controller, control driving motor closes for the mine car stops to remove, and simultaneously, the PLC controller starts electric valve and opens, thereby makes the inside material of delivery box can carry to the inside of mine car.
Furthermore, the track is fixedly arranged at the top of the base plate, the tramcar is connected to the top of the track through pulley transmission, and the inner side of the track is matched with the pulleys.
The beneficial effect of adopting the above further scheme is: the pulley can move stably through the arranged track, so that the moving track of the mine car is ensured.
Further, PLC controller fixed mounting is on the outer wall of montant, the PLC controller is connected with infrared inductor and driving motor electricity respectively, infra-red transmitter fixed mounting is in the downside of horizontal pole.
The beneficial effect of adopting the further scheme is that: the control instruction can be loaded into the memory at any time for storage and execution through the arranged PLC controller, so that the automatic control step can be conveniently implemented.
Further, infrared inductor and driving motor electric connection, infrared inductor and infrared transmitter signal connection.
The beneficial effect of adopting the further scheme is that: the running state of the driving motor can be controlled by the PLC through the arranged infrared sensor, so that the mine car can be conveniently controlled to move.
Further, the top fixed mounting of horizontal pole has the support, conveyer sets up in the top of support.
The beneficial effect of adopting the further scheme is that: the goods can be automatically conveyed to the interior of the feeding box through the arranged conveying device.
Further, the inside fixed mounting electric putter of base plate, electric putter's outside fixed mounting has the second power, second power and PLC controller line connection, fixed mounting has the connecting plate on electric putter's the output, the top fixed mounting of connecting plate has the baffle.
The beneficial effect of adopting the above further scheme is: the promotion through electric putter can drive the connecting plate and rise to drive the baffle and rise, and then cause the effect of blockking to the mine car, prevent that the mine car from sliding forward because of the unexpected condition, in addition, after infrared transmitter control driving motor stopped the back, the PLC controller can control electric putter and start, so that implement automated control step.
Further, the equal fixed mounting in the left and right sides of connecting plate has the slider of stabilizing, orbital inside offer with the spout of stabilizing slider looks adaptation, stabilize slider sliding connection in the inboard of spout.
The beneficial effect of adopting the above further scheme is: the stable sliding block can be stably kept to slide through the arranged sliding groove, and the moving stability of the connecting plate is further improved.
Further, a mounting seat is fixedly mounted on the outer wall of the vertical rod, a camera is movably mounted on the outer side of the mounting seat, and an adjusting bolt is movably connected between the camera and the mounting seat.
The beneficial effect of adopting the above further scheme is: the camera through setting up can be convenient for monitor the loading scene, through controlling adjusting screw, can be convenient for adjust the control position of camera, is convenient for use.
Compared with the prior art, the application provides unmanned loading system, possesses following beneficial effect:
this unmanned loading system drives the pulley operation through the driving motor who sets up, makes it drive the mine car and removes, when the mine car removes under the delivery box, senses the infrared ray that infra-red transmitter produced through infrared inductor after, PLC controller control driving motor closes for the mine car stops to remove, and simultaneously, the PLC controller starts electric valve and opens, thereby makes the inside material of delivery box can carry to the inside of mine car. Through the arrangement, automatic loading is realized, the labor cost is reduced, the loading efficiency is improved, and the problem of low efficiency of the existing loading mode is solved.
Drawings
FIG. 1 is a cross-sectional view of the structure of the present application;
FIG. 2 is an enlarged schematic view of A shown in FIG. 1 of the present application;
fig. 3 is an enlarged structural schematic diagram of B shown in fig. 1 of the present application.
In the figure: 1. a substrate; 2. a track; 3. a vertical rod; 4. a cross bar; 5. a mine car; 6. a pulley; 7. a drive motor; 8. an infrared sensor; 9. an infrared emitter; 10. a PLC controller; 11. a feeding box; 12. an electrically operated valve; 13. a first power supply; 14. a conveying device; 15. a support; 16. an electric push rod; 17. a second power supply; 18. a connecting plate; 19. a baffle plate; 20. stabilizing the slide block; 21. a chute; 22. a mounting seat; 23. a camera; 24. and adjusting the bolt.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1-3, an unmanned loading system comprises a substrate 1 and a track 2, a vertical rod 3 is mounted at the top of the substrate 1, a cross rod 4 is fixedly mounted at the top end of the vertical rod 3, a loading structure is arranged at the top of the track 2, the loading structure comprises a mine car 5 and a PLC (programmable logic controller) 10, a pulley 6 slidably connected to the top of the track 2 is movably mounted at the bottom of the mine car 5, a driving motor 7 is fixedly mounted on the outer side of the pulley 6, an output shaft of the driving motor 7 is in transmission connection with the outer side of the pulley 6, an infrared sensor 8 is fixedly mounted on the right side of the mine car 5, and an infrared transmitter 9 is arranged on the upper side of the infrared sensor 8. The top of mine car 5 is provided with pay-off case 11, and the downside movable mounting of pay-off case 11 has electric valve 12, and electric valve 12's right side bottom fixed mounting has first power 13, and the right side top of pay-off case 11 is provided with conveyer 14.
It should be noted that, drive pulley 6 through the driving motor 7 that sets up and move, make it drive mine car 5 and remove, when mine car 5 moved to pay-off case 11 down, after sensing the infrared ray that infra-red transmitter 9 produced through infrared inductor 8, PLC controller 10 control driving motor 7 closed for mine car 5 stops to remove, simultaneously, PLC controller 10 starts electric valve 12 and opens, thereby makes the inside material of pay-off case 11 can carry to the inside of mine car 5.
Wherein, track 2 fixed mounting is in the top of base plate 1, and mine car 5 passes through 6 transmission connections in track 2's top of pulley, and track 2's inboard and pulley 6 looks adaptations can make pulley 6 carry out the steady movement through the track 2 that sets up to the removal orbit of mine car 5 has been guaranteed. PLC controller 10 fixed mounting is on the outer wall of montant 3, and PLC controller 10 is connected with infrared inductor 8 and driving motor 7 electricity respectively, and infrared emitter 9 fixed mounting is in the downside of horizontal pole 4, can load the internal memory at any time with control command through the PLC controller 10 that sets up and store and carry out to in order to implement automated control step. Infrared inductor 8 and driving motor 7 electric connection, infrared inductor 8 and 9 signal connection of infra-red transmitter, infrared inductor 8 through the setting can pass through the running state of PLC controller 10 control driving motor 7 to be convenient for control mine car 5 removes.
Referring to fig. 1-2, a support 15 is fixedly installed on the top of the cross bar 4, and a conveyer 14 is installed on the top of the support 15, so that goods can be automatically conveyed into the feeding box 11 through the conveyer 14. An electric push rod 16 is fixedly installed inside the base plate 1, a second power supply 17 is fixedly installed outside the electric push rod 16, the electric push rod 16 is electrically connected with the PLC 10, a connecting plate 18 is fixedly installed on the output end of the electric push rod 16, and a baffle 19 is fixedly installed at the top of the connecting plate 18. The connecting plate 18 can be driven to ascend by the pushing of the electric push rod 16, so that the baffle plate 19 is driven to ascend, further, the blocking effect is caused to the mine car 5, the mine car 5 is prevented from sliding forwards due to an accident, and in addition, after the infrared emitter 9 controls the driving motor 7 to stop, the PLC 10 controls the electric push rod 16 to start so as to implement an automatic control step.
Referring to fig. 2-3, the left and right sides of the connecting plate 18 are both fixedly installed with a stable slider 20, the inside of the track 2 is provided with a sliding slot 21 matched with the stable slider 20, and the stable slider 20 is slidably connected to the inner side of the sliding slot 21. The stable sliding block 20 can stably slide through the arranged sliding groove 21, and the moving stability of the connecting plate 18 is further improved. An installation seat 22 is fixedly installed on the outer wall of the vertical rod 3, a camera 23 is movably installed on the outer side of the installation seat 22, and an adjusting bolt 24 is movably connected between the camera 23 and the installation seat 22. Can be convenient for monitor the loading scene through the camera 23 that sets up, through controlling adjusting bolt 24, can be convenient for adjust camera 23's control position, be convenient for use.
Referring to FIG. 2, in order to avoid the forward sliding of the mine car due to an accident, in the embodiment, after the infrared emitter 9 controls the driving motor 7 to stop, the PLC 10 controls the electric push rod 16 to start, and drives the connecting plate 18 to rise, and simultaneously drives the baffle 19 to rise, thereby causing a blocking effect on the mine car 5, and preventing the mine car 5 from sliding forward due to an accident.
It should be noted that the electrical components appearing herein are all electrically connected to the main controller and the power supply, the main controller may be a conventional known device controlled by a computer, and the conventional power connection technology is disclosed, so that the detailed structural composition and the working principle thereof are not described herein too much.
The working principle of the above embodiment is as follows:
drive motor 7 through setting up drives the operation of pulley 6, make it drive mine car 5 and remove, when mine car 5 removed to pay-off case 11 down, after sensing the infrared ray that infra-red transmitter 9 produced through infrared inductor 8, PLC controller 10, control driving motor 7 is closed, make mine car 5 stop to remove, and simultaneously, PLC controller 10 starts electric valve 12 and opens, thereby make the inside material of pay-off case 11 can carry to mine car 5's inside, automatic loading has been realized from this, the loading efficiency is improved.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a," "8230," "8230," or "comprising" does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.