CN212372401U - Light wall material production line - Google Patents
Light wall material production line Download PDFInfo
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- CN212372401U CN212372401U CN202022003248.7U CN202022003248U CN212372401U CN 212372401 U CN212372401 U CN 212372401U CN 202022003248 U CN202022003248 U CN 202022003248U CN 212372401 U CN212372401 U CN 212372401U
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Abstract
The utility model discloses a production line of light wall materials, which mainly comprises a grouting and forming production line and a cutting production line for cutting into blocks; the output end of the forming production line is connected with the input end of the cutting production line. When the device works, a plurality of mould cars are arranged on the double-layer line-producing frame in a lining mode and driven to move forward by the driving device, when a plate unloading station is reached, the plate unloading machine pulls out a wall material, then the mould cars reach an oil spraying station to spray oil to the inner cavity of the template, then the mould cars reach a grouting station, a feeding station conveys the stirred raw materials and injects cement paste or composite paste into the mould cavity, and then the mould cars circulate on the double-layer line-producing frame until the formed materials reach the plate unloading station to unload the plate; and after the plate unloading is finished, the formed product is sent to a positioning and centering station for pre-correcting, and then enters a cutting mechanism for fine attitude adjustment, cutting, stacking and loading. The scheme also has the advantages of simple structure, convenient operation and easy implementation.
Description
Technical Field
The utility model relates to a light wall material production field especially relates to a light wall material's production line.
Background
At present, enterprises producing light wall materials adopt a manual operation machine mode to produce, the production scale is small, the efficiency is low, the labor intensity of workers is high, the quality of produced products is low, and the requirements of consumers in the market are difficult to meet. Accordingly, further improvements and improvements are needed in the art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a light wall material production line.
The purpose of the utility model is realized through the following technical scheme:
a production line of light wall materials mainly comprises a forming production line for grouting and forming and a cutting production line for cutting into blocks. The output end of the forming production line is connected with the input end of the cutting production line.
The cutting production line comprises a cutting line-producing frame, a positioning and centering station and a cutting mechanism, wherein the positioning and centering station is sequentially arranged on the cutting line-producing frame and used for pre-rectifying the formed product, and the cutting mechanism is used for further calibrating the formed product so as to facilitate cutting.
The cutting mechanism comprises a fixing frame, a stick, a lifting platform for driving the fixing frame to move up and down, a posture adjusting device, a mounting frame, a transverse adjusting device, a longitudinal adjusting device, a laser positioning device and a cutting device, wherein the transverse adjusting device, the longitudinal adjusting device, the laser positioning device and the cutting device are arranged on the mounting frame. The lifting platform is fixedly arranged on the adjusting station, and the fixing frame is fixedly arranged on the lifting platform. The plurality of sticks are arranged on the fixing frame side by side and can rotate on the fixing frame. The posture adjusting device is arranged at the bottom of the fixing frame and jacks up the ceramic block to be positioned and cut from bottom to top. The mounting rack is positioned above the fixing frame. The transverse adjusting devices are arranged on the left side and the right side of the mounting rack, and the positions of the ceramic blocks are finely adjusted from the left side and the right side of the ceramic blocks. The longitudinal adjusting devices are arranged on the front side and the rear side of the mounting rack, and the positions of the ceramic blocks are finely adjusted from the front side and the rear side of the ceramic blocks. The laser positioning devices are arranged on the front side and the rear side of the mounting rack, and project laser to the ceramic block to serve as a cutting reference line. The cutting devices are arranged on the front side and the rear side of the mounting rack and used for cutting the ceramic blocks at equal intervals.
Specifically, the transverse adjusting device mainly comprises a first push block, a first screw rod, a first push seat, a first slide rail and a first motor. The first screw rod is arranged on the first push seat and is in threaded connection with the first push seat. One end of the first screw rod is fixedly connected with the first pushing block, and the other end of the first screw rod is in transmission connection with the first motor. The first sliding rail is fixedly installed on the first pushing seat, the first motor is arranged on the first sliding rail, and the first pushing block is driven to push the ceramic block to move by driving the first screw rod to rotate.
Specifically, the longitudinal adjusting device mainly comprises a second pushing block, a second screw rod, a second pushing seat, a second sliding rail and a second motor. The second screw rod is arranged on the second pushing seat and is in threaded connection with the second pushing seat. One end of the second screw rod is fixedly connected with the second push block, and the other end of the second screw rod is in transmission connection with the second motor. The second sliding rail is fixedly installed on the second pushing seat, the second motor is arranged on the second sliding rail, and the second pushing block is driven to push the ceramic block to move by driving the second screw rod to rotate.
Specifically, the posture adjusting device mainly comprises a supporting block, a first supporting rod, a first lifter, a second supporting rod and a second lifter. The support blocks are arranged on the front side and the rear side of the fixing frame and ascend from the lower net to support the ceramic blocks. The first supporting rod is arranged at one end of the supporting block, the upper end of the first supporting rod is hinged with the supporting block, and the lower end of the first supporting rod is fixedly connected with the lifting end of the first lifter. The first lifter is fixedly arranged on the ground and drives the first supporting rod to move up and down. The second supporting rod is arranged at the other end of the supporting block, the upper end of the second supporting rod is connected with the supporting block in a sliding mode, and the lower end of the second supporting rod is fixedly connected with the lifting end of the second lifter. The second lifter is fixedly arranged on the ground and drives the second supporting rod to move up and down.
Furthermore, a sliding groove connected with the second supporting rod is formed in the other end of the supporting block. The sliding groove is designed to be in a strip-shaped structure and is arranged along the horizontal direction. The upper end of the second supporting rod is connected with the sliding groove through a pin shaft.
Specifically, the laser positioning device mainly comprises a first emitter and a second emitter. The first emitter and the second emitter are both mounted on the mounting frame, located at obliquely upper positions of two sides of the ceramic block and symmetrically arranged relative to the ceramic block. The first emitter and the second emitter emit laser light with different colors. The light rays projected onto the ceramic block by the first emitter are first light rays and second light rays. The light rays projected onto the ceramic block by the second emitter are third light rays and fourth light rays. The first light ray and the third light ray are overlapped, and the first light ray, the second light ray, the third light ray and the fourth light ray are all located in the same vertical plane.
Specifically, the cutting device mainly comprises a driving unit and a cutting unit. The driving unit includes a driving motor, a guide rail, a driving shaft, a first driving wheel, and a first connection block. The guide rails are respectively fixedly arranged on two sides of the mounting rack. The first driving wheels are respectively arranged on the guide rails on the two sides. One end of the driving shaft is in transmission connection with the driving motor, and the other end of the driving shaft penetrates through the first driving wheels on the two sides respectively and is in transmission connection with the first driving wheels. One end of the first connecting block is connected with the first driving wheel, and the other end of the first connecting block is connected with the cutting unit.
Specifically, the molding production line mainly comprises a double-layer circulation production line, a feeding station and a plate unloading station which are arranged on one side of the double-layer circulation production line, and a grouting station and a molding station which are arranged on the double-layer circulation production line.
The double-layer circular production line mainly comprises a double-layer line production frame, a lifting mechanism, a descending mechanism, a linear track, a circular mold vehicle and a driving mechanism for driving the mold vehicle. The double-layer thread producing frame is fixedly arranged on the ground, the interior of the double-layer thread producing frame is divided into an upper layer and a lower layer, and the two ends of the double-layer thread producing frame are respectively provided with a lower layer vehicle inlet, a lower layer vehicle outlet, an upper layer vehicle inlet and an upper layer vehicle outlet. The linear rails are respectively arranged on the upper layer and the lower layer of the double-layer wire production rack and fixedly connected with the double-layer wire production rack. The lifting mechanism is arranged on one side of the double-layer thread laying frame and is connected with the lower layer vehicle outlet and the upper layer vehicle inlet. The descending mechanism is arranged on the other side of the double-layer thread laying frame and connected with the upper-layer vehicle outlet and the lower-layer vehicle inlet. The mould cars are uniformly distributed on the double-layer wire-laying frame and can reciprocate on the linear track. The driving mechanism is arranged on the double-layer wire production frame, is positioned below the mold vehicle and pushes the mold vehicle to move into a station intermittently.
Specifically, the mold trolley mainly comprises a chassis, a driving motor, a connecting device capable of being automatically disconnected or connected, a driving plate, a connecting piece, a template group, a back plate and a guide rail. The chassis is arranged on a track of the production line and is connected with the track in a sliding manner. The guide rails are arranged on the chassis in parallel and fixedly connected with the chassis. The driving plate, the template group and the back plate are sequentially arranged on the chassis, wherein the driving plate and the template group are arranged on the guide rail and can slide back and forth along the guide rail, and the back plate is fixedly connected with the chassis. And two ends of the connecting piece are respectively connected with the driving plate and the template group. The connecting devices are respectively arranged on the chassis and the production line, one end of each connecting device is connected with the driving plate, and the other end of each connecting device is connected with the driving motor. The driving motor is arranged on a production line, and the output end of the driving motor is connected or disconnected with the driving plate through a connecting device.
Specifically, the driving mechanism mainly comprises a mould vehicle, an intermittent device for driving the mould vehicle to advance intermittently, and a limiting device for limiting the advancing distance of the mould vehicle. The mould vehicle is arranged on the production line and can slide along the track of the production line. The intermittent device is arranged in the production line and positioned below the mould vehicle, and the driving direction of the intermittent device is consistent with the advancing direction of the mould vehicle. The limiting device is installed in the production line and located below the mold trolley, and the driving direction of the limiting device is opposite to the advancing direction of the mold trolley.
The utility model discloses a working process and principle are: when the mold unloading device works, a plurality of mold vehicles are arranged on a double-layer wire production frame in a queuing mode and driven to move forward by a driving device, when the mold vehicle filled with the shaped light wall materials arrives at a plate unloading station, an external plate unloading machine pulls the formed wall materials out of the mold to complete plate unloading operation, then the mold vehicles arrive at an oil spraying station which sprays oil to an inner cavity of a template to enable the inner cavity to be easily demoulded, then the mold vehicles arrive at a plate loading station to install and position side plates of the mold or a composite plate of the light wall materials, then the mold vehicles arrive at a grouting station, a feeding station conveys the stirred raw materials and injects cement paste or composite paste into the mold cavity, then the mold vehicles arrive at a detection station, a worker detects the mold, then the mold vehicles arrive at a grouting station, the worker performs grouting operation on the mold with insufficient grouting, then the mold vehicles circulate on the double-layer wire production frame, until the plate is shaped, the plate arrives at a plate unloading station for plate unloading; and after the plate is unloaded, the formed product is sent to an inlet of a cutting production line, is conveyed to a positioning and centering station along with the rod for pre-correcting, then enters a cutting mechanism, finely adjusts the posture of the product to be cut according to the cutting requirement, and finally is cut, stacked and loaded. The utility model discloses still have simple structure, convenient operation, easy advantage of implementing.
Compared with the prior art, the utility model discloses still have following advantage:
(1) the utility model provides a light wall material production line adopts the levelness that the ceramic block can be adjusted easily to posture adjustment device to position requirement when reaching the cutting.
(2) The utility model provides a light wall material production line adopts horizontal and vertical adjusting device to adjust the horizontal and vertical of ceramic block, position requirement when making the ceramic block reach the cutting fast.
(3) The utility model provides a light wall material production line adopts the infrared beam with human eye is visible as the position standard point of ceramic block, and is accurate quick, the operation of being convenient for again.
(4) The utility model provides a light wall material production line adopts the double-deck line frame additional strengthening design of producing, makes the bulk strength of producing the line frame obtain showing the reinforcing, and vibrations when at utmost reduces mould car operation maintain the removal of mould car on producing the line frame steady.
(5) The utility model provides a light wall material production line adopts the multistation dress board design, can reserve for newly-increased station on the one hand, and on the other hand can be applicable to more occasions.
(6) The utility model provides a light wall material production line adopts intermittent type formula actuating mechanism to design, makes the mould car of upper strata or lower floor simultaneously, syntropy, synchronous forward movement, improves the automation level and the production efficiency of producing the line greatly.
Drawings
Fig. 1 is a front view of the double-layer circulation production line provided by the present invention.
Fig. 2 is a top view of the double-layer circulation production line provided by the present invention.
Fig. 3 is a schematic cross-sectional view at a-a of the present invention.
Fig. 4 is a schematic cross-sectional structure view at D-D provided by the present invention.
Fig. 5 is a schematic structural diagram of the reinforcing structure provided by the present invention.
Fig. 6 is a schematic structural diagram of a batch device provided by the present invention.
Fig. 7 is a schematic structural diagram of the limiting device provided by the present invention.
Fig. 8 is a schematic view of a state after the second fixture block is turned downward.
Fig. 9 is a schematic diagram of a state that the second fixture block tilts up and then props up the mold trolley.
Fig. 10 is a schematic structural diagram of a driving mechanism of a mold cart according to the present invention.
Fig. 11 is a partial schematic view of a driving motor and a connecting device provided by the present invention.
Fig. 12 is a partial schematic view of the connector provided by the present invention.
Fig. 13 is a schematic view of a connection structure of the partition board and the guide rail provided by the present invention.
Fig. 14 is a diagram illustrating a mold opening state of the mold cart according to the present invention.
Fig. 15 is a die closing state diagram of the die truck according to the present invention.
Fig. 16 is a schematic structural diagram of a ceramsite feeding mechanism provided by the present invention.
Fig. 17 is a schematic structural diagram of a cement feeding mechanism provided by the present invention.
Fig. 18 is a schematic structural diagram of the stirring mechanism provided by the present invention.
Fig. 19 is a schematic diagram of the structure and principle of the laser positioning device provided by the present invention.
Fig. 20 is a front view of a position adjustment member provided by the present invention.
Fig. 21 is a plan view of the position adjustment member and the cutting member provided in the present invention.
Fig. 22 is a schematic diagram of the cutting line to be cut of the ceramic block provided by the present invention.
Fig. 23 is a schematic structural diagram of the cutting device provided by the present invention.
Fig. 24 is a schematic structural diagram of a driving unit provided in the present invention.
Fig. 25 is a cross-sectional view of a cutting shaft provided by the present invention.
Fig. 26 is a cross-sectional view of a cutting blade side and cutting shaft provided by the present invention.
The reference numerals in the above figures illustrate:
1-chassis, 2-first driving motor, 3-driving plate, 4-connecting piece, 5-spring, 6-first guide rail, 7-main gear, 8-slave gear, 9-motor base, 10-sliding rail, 11-screw rod lifter, 12-transmission shaft, 13-clapboard, 14-bottom plate, 15-positioning block, 16-kidney-shaped hole, 17-limiting plate, 18-friction plate; 19-a mould vehicle, 20-a first piston rod, 21-a connecting block, 22-a first mounting plate, 23-a first fixture block, 24-a second piston rod, 25-a second mounting plate, 26-a limiting seat, 27-a first fixture block and 28-a second fixture block; 30-double-layer thread laying frame, 31-lifting mechanism, 32-descending mechanism, 34-first fixing rod, 35-second fixing rod, 36-first reinforcing rod and 37-second reinforcing rod.
A1-a storage bin, A2-a first conveying line, A3-a second conveying line, A4-a third conveying line; b1-first support frame, B2-first storage tank, B4-first conveyor, B5-fence, B6-ladder stand and B7-baffle plate; c1-a first mounting frame, C2-a stirrer, C3-a storage tank, C4-a first metering bin, C5-a second metering bin, C6-a grouting pump, C7-a discharging cylinder and C8-a discharging baffle.
D1-a second mounting frame, D2-a first push block, D3-a first screw rod, D4-a second push block, D5-a second screw rod, D6-a support block, D7-a first support rod, D8-a first lifter, D9-a second support rod, D10-a second lifter, D11-a sliding groove and D12-a cutting groove; d13-first launcher, D14-second launcher, D15-second drive motor, D16-second guide rail, D17-drive shaft, D18-first drive wheel, D19-cutting motor, D20-cutting shaft, D21-cutting blade, D22-adjusting screw, D23-second stopper, D24-adjusting groove, D25-second drive wheel, D26-second connecting block, D27-driven wheel, D28-third connecting block.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer and clearer, the present invention will be further described with reference to the accompanying drawings and examples.
Example 1:
the embodiment discloses a production line of a light wall material, which mainly comprises a forming production line for grouting and forming and a cutting production line for cutting into blocks. The output end of the forming production line is connected with the input end of the cutting production line.
Firstly, a forming production line:
as shown in fig. 1 to 18, the forming line mainly includes a double-layer circulation production line, a feeding station and a plate unloading station disposed on one side of the double-layer circulation production line, and a grouting station and a forming station disposed on the double-layer circulation production line.
Specifically, the double-layer circular production line mainly comprises a double-layer line production frame 30, a lifting mechanism 31, a descending mechanism 32, a linear track, a circular mold vehicle 19 and a driving mechanism for driving the mold vehicle 19. The double-layer thread producing frame 30 is fixedly arranged on the ground, the interior of the double-layer thread producing frame is divided into an upper layer and a lower layer, and the two ends of the double-layer thread producing frame are respectively provided with a lower layer vehicle inlet, a lower layer vehicle outlet, an upper layer vehicle inlet and an upper layer vehicle outlet. The linear tracks are respectively arranged on the upper layer and the lower layer of the double-layer cable laying frame 30 and are fixedly connected with the double-layer cable laying frame 30. The lifting mechanism 31 is arranged on one side of the double-layer cable laying frame 30 and is connected with the lower-layer vehicle outlet and the upper-layer vehicle inlet. The descending mechanism 32 is arranged on the other side of the double-layer line laying frame 30 and is connected with the upper layer vehicle outlet and the lower layer vehicle inlet. The mould cars 19 are uniformly distributed on the double-layer wire laying frame 30 and can reciprocate on the linear track. The driving mechanism is arranged on the double-layer wire production frame 30 and is positioned below the mould vehicle 19, and the mould vehicle 19 is intermittently pushed to move forward by one station.
Specifically, the double-layer wire producing frame 30 is divided into a plurality of stations, namely an oil spraying station, a first plate loading station, a second plate loading station, a grouting station, a detection station, a slurry supplementing station, a plate unloading station and a forming station arranged on the upper layer; the oil injection station, the first plate loading station, the second plate loading station, the grouting station, the detection station and the slurry supplementing station are sequentially arranged from left to right; the plate unloading station is arranged at the left side position of the oil spraying station.
Specifically, the lifting mechanism 31 and the lowering mechanism 32 both adopt a lifter, and a driving mechanism for driving the mold cart 19 is also provided therein.
As a preferred scheme of the present invention, the double-layer wire laying frame 30 is further provided with a reinforcing structure; the reinforcing structure is arranged at two sides of the upper layer and mainly comprises a first fixing rod 34, a second fixing rod 35, a first reinforcing rod 36 and a second reinforcing rod 37. The first fixing rod 34 and the second fixing rod 35 are obliquely and symmetrically arranged on the double-layer wire laying rack 30, and form a triangular structure with the bottom of the upper layer. The first reinforcing rod 36 and the second reinforcing rod 37 are both vertically arranged in the triangular structure, one end of the first reinforcing rod 36 is fixed with the joint of the first fixing rod 34 and the second fixing rod 35, and the other end of the first reinforcing rod is fixed with the bottom of the upper layer. A plurality of the second reinforcing bars 37 are disposed at left and right sides of the first reinforcing bar 36, and are symmetrical with respect to the first reinforcing bar 36.
Specifically, the driving mechanism mainly includes a mold vehicle 19, an intermittent device for driving the mold vehicle 19 to advance intermittently, and a limiting device for limiting the advance distance of the mold vehicle 19. The mould carriages 19 are arranged on the production line and can slide along the rails of the production line. The intermittent device is arranged in the production line and is positioned below the mould vehicle 19, and the driving direction of the intermittent device is consistent with the advancing direction of the mould vehicle 19. The limiting device is arranged in the production line and is positioned below the mould trolley 19, and the driving direction of the limiting device is opposite to the advancing direction of the mould trolley 19.
Specifically, the intermittent device mainly includes a first piston rod 20, a connecting block 21, a first mounting plate 22, a roller, a first rotating shaft, and a first clamping block 23. One end of the first piston rod 20 is hinged with the production line, and the other end is hinged with one end of the connecting block 21. The roller is arranged at the bottom of the mounting plate. The first mounting plate 22 is disposed between the first piston rod 20 and the mold cart 19, and is slidable on the production line by means of rollers. The other end of the connecting block 21 is hinged to the front side of the first mounting plate 22. The first latch 23 is mounted in the first mounting plate 22 through a first rotating shaft and can rotate around the first rotating shaft. One end of the first fixture block 23 tilts and abuts against the mold trolley 19, and the other end of the first fixture block rotates downwards and abuts against the bottom of the mounting plate, so that the first piston rod 20 drives the first mounting plate 22 and the first fixture block 23 to move forwards and drive the mold trolley 19 to move forwards.
Specifically, the limiting device mainly includes a second piston rod 24, a second mounting plate 25, a limiting first guide rail, a limiting seat 26, a first stopper 27, a second rotating shaft, and a second stopper 28. The first limiting guide rail is fixedly arranged on the production line and is positioned below the die trolley 19. The second mounting plate 25 is disposed on the limiting first guide rail and can slide on the limiting first guide rail. The limiting seat 26 is disposed on the second mounting plate 25, and the second engaging block 28 is mounted on the limiting seat 26 via a second rotating shaft, and can rotate around the second rotating shaft. The first stopper 27 is fixedly installed on the production line and located behind the second latch 28. One end of the second piston rod 24 is hinged to the production line, the other end of the second piston rod is connected to the second mounting plate 25, the mounting plate is driven to move backwards to enable the second fixture block 28 to turn downwards under the action of the first fixture block 27, or the mounting plate is driven to move forwards to enable the second fixture block 28 to tilt upwards and block the mold trolley 19 under the action of gravity.
As the preferred embodiment of the present invention, the first clamping block 23 and the first rotating shaft are disposed at intervals corresponding to the number of the mold cart 19.
As the utility model discloses a preferred scheme, stop device corresponds the interval setting according to the quantity of mould car 19.
Specifically, the mold cart 19 mainly includes a chassis 1, a first driving motor 2, a connecting device for automatic disconnection or connection, a driving plate 3, a connecting member 4, a mold plate group, a back plate, and a first guide rail 6. The chassis 1 is arranged on a track of a production line and is connected with the track in a sliding manner. The first guide rail 6 is arranged on the chassis 1 in parallel and is fixedly connected with the chassis 1. The driving plate 3, the template group and the back plate are sequentially arranged on the chassis 1, wherein the driving plate 3 and the template group are arranged on the first guide rail 6 and can slide back and forth along the first guide rail 6, and the back plate is fixedly connected with the chassis 1. And two ends of the connecting piece 4 are respectively connected with the driving plate 3 and the template group. The connecting device is respectively arranged on the chassis 1 and the production line, one end of the connecting device is connected with the driving plate 3, and the other end of the connecting device is connected with the first driving motor 2. The first driving motor 2 is arranged on a production line, and the output end of the first driving motor is connected or disconnected with the driving plate 3 through a connecting device.
Specifically, the connecting device mainly comprises a main gear 7, a driven gear 8, a motor base 9, a slide rail 10, a screw rod lifter 11 and a transmission shaft 12. The slide rails 10 are arranged on the production line and are perpendicular to the advancing direction of the mold trolley 19. The motor base 9 is arranged on the sliding rail 10, the first driving motor 2 is arranged on the motor base 9, and an output shaft of the first driving motor is connected with the main gear 7. The screw rod lifters 11 are respectively arranged on two sides of the chassis 1, and output ends of the screw rod lifters are connected with the driving plate 3. Two ends of the transmission shaft 12 are respectively connected with input ends of the screw rod lifters 11 at two sides, so that the screw rod lifters 11 are driven to move back and forth. The slave gear 8 is arranged at the end of the drive shaft 12 opposite to the master gear 7. The motor base 9 is driven by an external mechanism and reciprocates on the slide rail 10, so that the main gear 7 is meshed with or disconnected from the auxiliary gear 8.
Specifically, the die plate set mainly includes a partition plate 13 for forming a concave-convex shape, a bottom plate 14, a top plate, and a side plate. The partitions 13 are arranged at intervals in the longitudinal direction of the mould carriage 19 on the first guide rail 6. The bottom plate 14 and the top plate are disposed between the partition plate 13 and the partition plate 13. The side plates are arranged on two sides of the partition plate 13; the partition plate 13, the bottom plate 14, the top plate and the side plates together form a mold cavity for grouting. The connecting pieces 4 are arranged at two sides of the bottom of the partition plate 13, and two ends of each connecting piece are movably connected with two adjacent partition plates 13 respectively. The connecting piece 4 positioned at the foremost side is respectively connected with the driving plate 3 and the partition plate 13, so that the driving plate 3 drives the partition plate 13 behind to slide on the first guide rail 6.
As the preferred scheme of the utility model, the swing joint of connecting piece 4 and baffle 13 adopts waist type hole 16 structural design. The partition plate 13 is connected with the connecting piece 4 through a waist-shaped hole 16, so that the template groups can be opened one by one when the partition plate 13 is pulled by the driving plate 3.
Further, the set of templates further includes a limiting plate 17 and a friction plate 18 for limiting the partition 13 on the first rail 6. The limiting plates 17 are arranged at the bottom of the partition plate 13, are positioned at two sides of the first guide rail 6, and are fixedly connected with the partition plate 13. The friction plate 18 is arranged between the partition plate 13 and the first guide rail 6 and is fixedly connected with the partition plate 13. The two limiting plates 17 are symmetrically arranged about the first guide rail 6, and the bottom of each limiting plate is protruded towards the first guide rail 6 so as to limit the partition plate 13 to move only along the axial direction of the first guide rail 6.
Further, the connecting device also comprises a spring 5 for buffering. The main gear 7 is keyed with the output shaft of the first drive motor 2 and is axially movable on the output shaft. The spring 5 is arranged on an output shaft of the first driving motor 2, one end of the spring props against the main gear 7, and the other end of the spring is abutted against the motor base 9.
As a preferred embodiment of the present invention, the master gear 7 and the slave gear 8 are both designed by using a crown gear structure.
Furthermore, a positioning block 15 for positioning and centering is further arranged in the middle of the end face of the secondary gear 8. The positioning block 15 is fixed in the middle of the end face of the driven gear 8 and protrudes outwards, and is designed in a conical structure.
As the preferred scheme of the utility model, the friction plate 18 adopts wear-resisting and self-lubricating nylon materials to make.
The working process of the die car and the driving mechanism is as follows: when the die trolley is in work, the first piston rod 20 is started, the connecting block 21 and the first mounting plate 22 are driven to drive the first fixture block 23 to move forward (the front end of the first fixture block 23 tilts upwards under the action of gravity), and when the first fixture block 23 props against the rear part of the die trolley 19, the die trolley 19 is communicated with the first fixture block 23 to move forward; when the mold trolley 19 is about to reach the next station, the second piston rod 24 is started to drive the second mounting plate 25 and the second fixture block 28 to move forward (the second fixture block 28 is away from the restriction of the first fixture block 27, and the front end of the second fixture block is tilted upwards under the action of gravity), and when the mold trolley 19 reaches the station, the second fixture block 28 is abutted and stops moving forward; at the moment, the mould trolley 19 drives the motor base 9 on the slide rail 10 to move through external power, so that the main gear 7 moves forwards and is meshed with the slave gear 8, the first driving motor 2 is started at the moment, the lead screw lifters 11 on two sides are started through the driving of the main gear 7, the slave gear 8 and the transmission shaft 12, the driving plate 3 is driven to move forwards, due to the design of the waist-shaped hole 16 on the connecting piece 4, the first partition plate 13 can not be pulled after the driving plate 3 needs to move forwards for a certain distance, the second partition plate 13 can not be pulled after the first partition plate 13 moves forwards for a certain distance, and the operation is continued until the last partition plate 13 is pulled, so that the mould separating operation is completed; after the foamed ceramic is unloaded, the first driving motor 2 rotates reversely, the driving plate 3 moves reversely and pushes the bottom plate 14 and the first partition plate 13 to retreat, the first partition plate 13 retreats for a certain distance and then is in contact with the next bottom plate 14 and pushes the same backwards, the driving is carried out until all the partition plates 13 return to the original positions, the mold closing operation is completed, then the first driving motor 2 with external power resets, the connection between the main gear 7 and the slave gear 8 is disconnected, and the next mold vehicle 19 is waited to arrive at the mold opening and closing station and then is opened and closed.
Furthermore, the feeding station mainly comprises a ceramsite feeding mechanism, a cement feeding mechanism and a stirring mechanism. The output ends of the ceramsite feeding mechanism and the cement feeding mechanism are respectively connected with the input end of the stirring mechanism, and the output end of the stirring mechanism is connected with the grouting station.
Specifically, the ceramsite feeding mechanism mainly comprises a storage bin A1 for storing ceramsite, a switch module for controlling the discharging amount of the storage bin A1, a storage rack, a first conveying line A2, a second conveying line A3 and a third conveying line A4. Specifically, the storage rack is horizontally arranged on the ground and adopts a layered structure design, including an upper layer and a lower layer. The storage bin A1 is arranged on the upper layer of the storage rack and is fixedly connected with the storage rack. The first conveying line A2 is horizontally arranged on the lower layer of the storage rack, is positioned below the storage bin A1 and is fixedly connected with the storage rack. The storage bin A1 adopts a bin position structure design and comprises a plurality of parallel bins. The switch module is fixedly arranged at the discharge port at the bottom of each stock bin to control the opening degree of the discharge port. The second conveying line A3 is obliquely arranged, the feeding end of the second conveying line A3 is arranged below the discharging end of the first conveying line A2, and the discharging end extends obliquely upwards. The third conveying line A4 is of a lifting conveying line structural design, the lower end of the third conveying line is a feeding end and is arranged below the discharging end of the second conveying line A3, and the upper end of the third conveying line is a discharging end and is arranged above the stirring mechanism.
Specifically, the cement feeding mechanism mainly comprises a first support frame B1, a second support frame, a first storage tank B2, a second storage tank, a first conveyor B4, a second conveyor, a fence B5, a ladder stand B6 and a baffle plate B7. The first supporting frame B1 and the second supporting frame are both fixedly arranged on one side of the stirring mechanism. The first storage tank B2 is mounted on the first support frame B1 and fixedly connected with the first support frame B1, and a feed inlet of the first storage tank B2 is positioned at the top and a discharge outlet of the first storage tank B8926 is positioned at the bottom. The second storage tank is installed on the second support frame and fixedly connected with the second support frame, a feed inlet of the second storage tank is located at the top, and a discharge outlet of the second storage tank is located at the bottom. The first conveyor B4 is mounted on the first support frame B1 and is positioned below the first storage tank B2, the feeding end of the first conveyor B4 is connected with the discharge port of the first storage tank B2, and the discharge end extends obliquely upwards to the feed port of the stirring mechanism. The second conveyor is installed on the second support frame and located below the second storage tank, the feeding end of the second conveyor is connected with the discharge hole of the second storage tank, and the discharge end extends upwards to the feeding hole of the stirring mechanism in an inclined mode. The fences B5 are installed at the top edges of the first and second storage tanks B2 and B, respectively. The ladder stand B6 is respectively arranged on the top edges of the first storage tank B2 and the second storage tank, one end of the ladder stand B6 is fixed with the fence B5 or the tank body, and the other end of the ladder stand B6 vertically extends downwards. The shielding plate B7 adopts the design of umbrella-type structure, installs respectively on the discharge gate of first holding vessel B2 and second holding vessel, and with jar body fixed connection.
Specifically, the stirring mechanism mainly comprises a first mounting frame C1, a stirrer C2, a storage tank C3, a first metering bin C4, a second metering bin C5 and a grouting pump C6. First mounting bracket C1 is fixed to be set up subaerial, adopts the double-deck structural design, is upper strata and lower floor respectively. The storage tank C3 is arranged on the first mounting rack C1 and is located at the lower position. The stirrer C2 is mounted on the first mounting rack C1 and located at the upper position, and the discharge hole of the stirrer C2 is opposite to the feed hole of the storage tank C3. And the first metering bin C4 and the second metering bin C5 are both arranged at the top of the first mounting rack C1, and the discharge ports of the first metering bin C4 and the second metering bin C5 are both opposite to the feed port of the stirrer C2. And the feeding hole of the first metering bin C4 is connected with the discharging hole of the ceramsite feeding mechanism. And the feeding hole of the second metering bin C5 is connected with the discharging hole of the cement feeding mechanism. The grouting pump C6 sets up the one side at first mounting bracket C1, and its feed end passes through the pipeline to be connected with the discharge gate of storage tank C3, and the discharge end passes through the pipeline to be connected with the slip casting mouth of production line.
Further, a discharging cylinder C7 and a discharging baffle C8 for discharging are arranged at the bottom discharging ports of the first metering bin C4 and the second metering bin C5. The blanking cylinder C7 is fixedly arranged on the first mounting frame C1 through a cylinder seat, and the piston end of the blanking cylinder C7 is fixedly connected with one side of the blanking baffle C8. The other side of the blanking baffle C8 blocks the discharge hole.
Furthermore, the plate unloading station mainly comprises a plate unloading mechanism, a pushing mechanism and a plate turning mechanism. And the plate unloading mechanism drags out the molded product from the mold and conveys the molded product to the pushing mechanism. And the pushing mechanism pushes the formed product to the plate turning mechanism. And the plate turnover mechanism turns over the molded product.
Specifically, the plate unloading mechanism mainly comprises a plate unloading platform, a drag-and-drop device for dragging the wall material out of the mold, and a plate unloading driving device. The plate unloading platform is horizontally and fixedly arranged on the plate unloading station. The plate unloading driving device is installed on the plate unloading platform. The drag-and-drop device is arranged on the plate unloading platform, is connected with the plate unloading driving device and is driven by the plate unloading driving device to reciprocate on the plate unloading platform.
Specifically, the pushing mechanism mainly comprises a pushing driving device and a pushing device for combining the wall materials. The plate unloading platform is horizontally and fixedly arranged on the plate unloading station, and a plurality of pushing grooves are formed in the plate unloading platform. The pushing grooves are arranged in parallel and are perpendicular to the plate unloading direction. The pushing device is arranged in the pushing groove and can slide back and forth along the pushing groove. The pushing driving device is arranged at the bottom of the plate unloading platform, is connected with the pushing device and drives the pushing device to move.
Specifically, the plate turning mechanism mainly comprises a plate turning frame, a lifting frame, a first plate turning device 29 and a second plate turning device. The plate turnover frame is horizontally arranged on the ground. The lifting support is arranged on the turnover frame, is positioned in the middle of the turnover frame and is fixedly connected with the ground. The first plate turnover device is arranged on the plate turnover frame and located on one side of the lifting frame, one side of the first plate turnover device is hinged with the plate turnover frame, and the other side of the first plate turnover device can be upwards turned around a hinge pivot. The second plate turnover device is arranged on the plate turnover frame and located on the other side of the lifting frame, one side of the second plate turnover device is hinged with the plate turnover frame, and the other side of the second plate turnover device can be upwards turned around a hinged fulcrum.
Furthermore, the molding production line also comprises one or more combinations of an oil spraying station, a plate loading station, a detection station and a slurry supplementing station which are arranged on the double-layer circulating production line.
Secondly, cutting the production line:
as shown in fig. 19 to 26, the cutting line comprises a cutting line frame, a positioning and centering station which is arranged on the cutting line frame in sequence and used for pre-rectifying the formed products, and a cutting mechanism which is used for further calibrating the formed products so as to facilitate cutting.
The cutting mechanism mainly comprises a fixed frame, a stick, a lifting platform for driving the fixed frame to move up and down, a posture adjusting device, a second mounting frame D1, a transverse adjusting device, a longitudinal adjusting device, a laser positioning device and a cutting device, wherein the transverse adjusting device, the longitudinal adjusting device, the laser positioning device and the cutting device are arranged on the second mounting frame D1. The lifting platform is fixedly arranged on the adjusting station, and the fixing frame is fixedly arranged on the lifting platform. The plurality of sticks are arranged on the fixing frame side by side and can rotate on the fixing frame. The posture adjusting device is arranged at the bottom of the fixing frame and jacks up the ceramic block to be positioned and cut from bottom to top. The second mounting rack D1 is positioned above the fixing rack. The lateral adjustment devices are disposed at left and right sides of the second mounting frame D1, and fine adjustment of the positions thereof is performed from left and right sides of the ceramic block. The longitudinal adjusting devices are arranged on the front side and the rear side of the second mounting rack D1, and the positions of the ceramic blocks are finely adjusted from the front side and the rear side of the ceramic blocks. The laser positioning devices are arranged on the front side and the rear side of the second mounting rack, and project laser to the ceramic block to serve as a cutting reference line. The cutting devices are arranged on the front side and the rear side of the second mounting rack and used for cutting the ceramic blocks at equal intervals.
Specifically, the lateral adjustment device mainly includes a first pushing block D2, a first lead screw D3, a first pushing seat, a first sliding rail, and a first motor. The first lead screw D3 is arranged on the first push seat and is in threaded connection with the first push seat. One end of the first lead screw D3 is fixedly connected with the first push block D2, and the other end of the first lead screw is in transmission connection with the first motor. The first sliding rail is fixedly installed on the first pushing seat, the first motor is arranged on the first sliding rail, and the first pushing block D2 is driven to push the ceramic block to move by driving the first lead screw D3 to rotate.
Specifically, the longitudinal adjusting device mainly includes a second pushing block D4, a second lead screw D5, a second pushing seat, a second sliding rail, and a second motor. The second lead screw D5 is arranged on the second push seat and is in threaded connection with the second push seat. One end of the second lead screw D5 is fixedly connected with the second push block D4, and the other end of the second lead screw is in transmission connection with a second motor. The second sliding rail is fixedly installed on the second pushing seat, the second motor is arranged on the second sliding rail, and the second pushing block D4 is driven to push the ceramic block to move by driving the second lead screw D5 to rotate.
Specifically, the posture adjusting device mainly includes a tray D6, a first supporting rod D7, a first lifter D8, a second supporting rod D9, and a second lifter D10. The supporting blocks D6 are arranged on the front side and the rear side of the fixing frame, and are lifted from the lower net to support the ceramic blocks. The first supporting rod D7 is arranged at one end of the supporting block D6, the upper end of the first supporting rod is hinged with the supporting block D6, and the lower end of the first supporting rod is fixedly connected with the lifting end of the first lifter D8. The first lifter D8 is fixedly arranged on the ground and drives the first supporting rod D7 to move up and down. The second supporting rod D9 is arranged at the other end of the supporting block D6, the upper end of the second supporting rod D9 is in sliding connection with the supporting block D6, and the lower end of the second supporting rod D9 is fixedly connected with the lifting end of the second lifter D10. The second lifter D10 is fixed on the ground and drives the second support rod D9 to move up and down.
Specifically, the laser positioning device mainly comprises a first emitter D13 and a second emitter D14. The first emitter D13 and the second emitter D14 are both mounted on the second mounting frame, are located at obliquely upper positions on two sides of the ceramic block and are symmetrically arranged around the ceramic block.
As a preferable embodiment of the present invention, the laser light emitted by the first emitter D13 and the laser light emitted by the second emitter D14 have different colors. The light rays projected onto the ceramic block by the first emitter D13 are a first light ray and a second light ray. The light rays projected onto the ceramic block by the second emitter D14 are the third light ray and the fourth light ray. The first light ray and the third light ray are overlapped, and the first light ray, the second light ray, the third light ray and the fourth light ray are all located in the same vertical plane.
Further, the cutting device comprises a driving unit and a cutting unit. The driving unit includes a second driving motor D15, a second guide rail D16, a driving shaft D17, a first driving wheel D18, and a first link block. The second guide rails D16 are respectively fixedly arranged on two sides of the second mounting rack. The first driving wheels D18 are respectively disposed on the second guide rails D16 at both sides. One end of the driving shaft D17 is in transmission connection with the second driving motor D15, and the other end of the driving shaft D17 respectively passes through the first driving wheels D18 on the two sides and is in transmission connection with the first driving wheel D18. One end of the first connecting block is connected with a first driving wheel D18, and the other end is connected with the cutting unit.
Further, the cutting unit mainly includes a cutting motor D19, a cutting shaft D20, and a cutting blade D21. Both ends of the cutting shaft D20 are connected with the other end of the first connecting block. A plurality of cutting blades D21 are uniformly distributed on the cutting shaft D20 and are in transmission connection with the cutting shaft D20. The cutting motor D19 is arranged at the end part of the cutting shaft D20 and is fixedly connected with the first connecting block, and the output end of the cutting motor D19 is in transmission connection with the cutting shaft D20 and drives the cutting shaft D20 and the cutting blade D21 to rotate.
Further, a key connection is adopted between the cutting shaft D20 and the cutting blade D21; the cutting unit further includes an adjustment screw D22 for adjusting the interval between the cutting blades D21, a second stopper D23, and an adjustment groove D24. The adjusting groove D24 is designed in a T-shaped structure and is arranged on the cutting shaft D20 along the axis. The second stop D23 is clamped in the adjusting groove D24 and can move along the axial direction. The second stoppers D23 are provided on both sides of the cutting blade D21 and clamp the cutting blade D21 toward the center. The adjusting screw D22 passes through the second stop D23 from the outside of the adjusting groove D24 and then abuts against the bottom of the adjusting groove D24. Adjusting screw D22 and second dog D23 threaded connection can drive second dog D23 and adjust recess D24 internal radial displacement through rotating adjusting screw D22 to adjust the elasticity degree between second dog D23, adjusting screw D22 and the regulation recess D24, realize cutting blade D21 on the position adjustment of cutting axle D20.
As a preferable aspect of the present invention, the driving unit further includes a second driving wheel D25 and a second connecting block D26. The second drive wheel D25 is also mounted on the second rail D16 in tandem with the first drive wheel D18. The second connecting block D26 is designed by adopting an inverted triangular connecting block structure, and three corner ends of the second connecting block D26 are respectively connected with the first driving wheel D18, the second driving wheel D25 and the cutting unit.
As a preferable aspect of the present invention, the driving unit further includes a driven wheel D27 and a third connecting block D28. One end of the third connecting block D28 is connected with the driven wheel D27, and the other end is connected with the cutting unit. The driven wheel D27 is arranged at the bottom of the second guide rail D16, and the top of the driven wheel is abutted with the bottom of the second guide rail D16.
Furthermore, the other end of the supporting block D6 is provided with a sliding slot D11 connected with a second supporting rod D9. The sliding groove D11 is designed to be of a long strip structure and is arranged in the horizontal direction. The upper end of the second supporting rod D9 is connected with the sliding groove D11 through a pin shaft.
Further, a cutting groove D12 facilitating cutting of the ceramic block is further formed in the supporting block D6. The cutting groove D12 is arranged on the supporting block D6 and arranged along the cutting direction.
As the utility model discloses a preferred scheme, horizontal adjusting device adopts two sets of settings of unilateral, carries out position control to the ceramic block from controlling both ends on the single side of ceramic block.
As the utility model discloses a preferred scheme, vertical adjusting device adopts two sets of settings of unilateral, carries out position control to the ceramic block from controlling both ends on the single side of ceramic block.
Further, the calibration mechanism further comprises a first level for monitoring the lateral levelness of the ceramic block. The first level is placed on the ceramic block and is placed in the transverse direction.
Further, the calibration mechanism further comprises a second level for monitoring the longitudinal levelness of the ceramic block. The second level is placed on the ceramic block and is placed in the longitudinal direction.
The working process and principle of the cutting mechanism are as follows: when the ceramic block cutting machine works, the front production line conveys the formed whole ceramic block to be cut into the adjusting station, the lifting table is started at the moment, and the fixing frame and the ceramic block are lifted upwards to a position below the second mounting frame D1; a laser positioning device arranged on the second mounting rack D1 emits positioning laser to determine the position of a cutting line with the ceramic block, and workers respectively adjust the transverse position and the longitudinal position of the ceramic block through motors on a transverse adjusting device and a longitudinal adjusting device by taking the positioning laser line as a reference; then starting a lifter of the attitude adjusting device, and finely adjusting the attitude according to the integral levelness of the ceramic block to ensure that the ceramic block meets the position requirement of a laser line during cutting; adjust the interval between cutting blade D21 as required during the cutting for the first time, finally, the elevating platform is started again, let the ceramic block of adjusting the position rise to waiting to cut on the station, start second driving motor D15, cutting motor D19, make cutting blade D21 cut along the position that the laser line was confirmed, the elevating platform resets after the cutting and carries the ceramic block after will cutting to production line after down. The utility model discloses still have simple structure, convenient operation, easy advantage of implementing.
The utility model discloses a working process and principle are: when the mold unloading device works, a plurality of mold vehicles are arranged on a double-layer wire production frame in a queuing mode and driven to move forward by a driving device, when the mold vehicle filled with the shaped light wall materials arrives at a plate unloading station, an external plate unloading machine pulls the formed wall materials out of the mold to complete plate unloading operation, then the mold vehicles arrive at an oil spraying station which sprays oil to an inner cavity of a template to enable the inner cavity to be easily demoulded, then the mold vehicles arrive at a plate loading station to install and position side plates of the mold or a composite plate of the light wall materials, then the mold vehicles arrive at a grouting station, a feeding station conveys the stirred raw materials and injects cement paste or composite paste into the mold cavity, then the mold vehicles arrive at a detection station, a worker detects the mold, then the mold vehicles arrive at a grouting station, the worker performs grouting operation on the mold with insufficient grouting, then the mold vehicles circulate on the double-layer wire production frame, until the plate is shaped, the plate arrives at a plate unloading station for plate unloading; and after the plate is unloaded, the formed product is sent to an inlet of a cutting production line, is conveyed to a positioning and centering station along with the rod for pre-correcting, then enters a cutting mechanism, finely adjusts the posture of the product to be cut according to the cutting requirement, and finally is cut, stacked and loaded. The utility model discloses still have simple structure, convenient operation, easy advantage of implementing.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. A production line for light wall materials is characterized by comprising a forming production line for grouting and forming and a cutting production line for cutting blocks; the output end of the forming production line is connected with the input end of the cutting production line;
the cutting production line comprises a cutting line-producing frame, a positioning and centering station and a cutting mechanism, wherein the positioning and centering station is sequentially arranged on the cutting line-producing frame and used for pre-rectifying the formed product, and the cutting mechanism is used for further calibrating the formed product so as to facilitate cutting;
the cutting mechanism comprises a fixed frame, a stick, a lifting platform for driving the fixed frame to move up and down, a posture adjusting device, a mounting frame, a transverse adjusting device, a longitudinal adjusting device, a laser positioning device and a cutting device, wherein the transverse adjusting device, the longitudinal adjusting device, the laser positioning device and the cutting device are arranged on the mounting frame; the lifting table is fixedly arranged on the adjusting station, and the fixing frame is fixedly arranged on the lifting table; the plurality of sticks are arranged on the fixed frame side by side and can rotate on the fixed frame; the posture adjusting device is arranged at the bottom of the fixing frame and jacks up the ceramic block to be positioned and to be cut from bottom to top; the mounting rack is positioned above the fixing rack; the transverse adjusting devices are arranged on the left side and the right side of the mounting rack, and the positions of the transverse adjusting devices are finely adjusted from the left side and the right side of the ceramic block; the longitudinal adjusting devices are arranged on the front side and the rear side of the mounting rack, and the positions of the ceramic blocks are finely adjusted from the front side and the rear side of the ceramic blocks; the laser positioning devices are arranged on the front side and the rear side of the mounting rack, and project laser to the ceramic block to serve as a cutting reference line; the cutting devices are arranged on the front side and the rear side of the mounting rack and used for cutting the ceramic blocks at equal intervals.
2. The production line of light wall materials according to claim 1, wherein the lateral adjustment device comprises a first push block, a first screw rod, a first push seat, a first slide rail and a first motor; the first screw rod is arranged on the first push seat and is in threaded connection with the first push seat; one end of the first screw rod is fixedly connected with the first push block, and the other end of the first screw rod is in transmission connection with the first motor; the first sliding rail is fixedly installed on the first pushing seat, the first motor is arranged on the first sliding rail, and the first pushing block is driven to push the ceramic block to move by driving the first screw rod to rotate.
3. The production line of light wall materials according to claim 1, wherein the longitudinal adjusting device comprises a second push block, a second screw rod, a second push seat, a second slide rail and a second motor; the second screw rod is arranged on the second pushing seat and is in threaded connection with the second pushing seat; one end of the second screw rod is fixedly connected with the second push block, and the other end of the second screw rod is in transmission connection with a second motor; the second sliding rail is fixedly installed on the second pushing seat, the second motor is arranged on the second sliding rail, and the second pushing block is driven to push the ceramic block to move by driving the second screw rod to rotate.
4. The lightweight wall material production line of claim 1, wherein the attitude adjustment device comprises a pallet, a first support bar, a first lifter, a second support bar, and a second lifter; the support blocks are arranged on the front side and the rear side of the fixing frame and lift from bottom to top to support the ceramic blocks; the first supporting rod is arranged at one end of the supporting block, the upper end of the first supporting rod is hinged with the supporting block, and the lower end of the first supporting rod is fixedly connected with the lifting end of the first lifter; the first lifter is fixedly arranged on the ground and drives the first supporting rod to move up and down; the second supporting rod is arranged at the other end of the supporting block, the upper end of the second supporting rod is connected with the supporting block in a sliding mode, and the lower end of the second supporting rod is fixedly connected with the lifting end of the second lifter; the second lifter is fixedly arranged on the ground and drives the second supporting rod to move up and down.
5. The production line of light wall materials according to claim 4, characterized in that the other end of the support block is provided with a sliding slot connected with a second support rod; the sliding groove is designed in a strip-shaped structure and is arranged along the horizontal direction; the upper end of the second supporting rod is connected with the sliding groove through a pin shaft.
6. The lightweight walling material production line of claim 1, wherein the laser positioning device includes a first emitter and a second emitter; the first emitter and the second emitter are both arranged on the mounting rack, are positioned at obliquely upper positions of two sides of the ceramic block and are symmetrically arranged relative to the ceramic block; the first emitter and the second emitter emit laser light with different colors; the light rays projected onto the ceramic block by the first emitter are a first light ray and a second light ray; the light rays projected onto the ceramic block by the second emitter are third light rays and fourth light rays; the first light ray and the third light ray are overlapped, and the first light ray, the second light ray, the third light ray and the fourth light ray are all located in the same vertical plane.
7. The lightweight wall material production line as claimed in claim 1, wherein said cutting means comprises a drive unit and a cutting unit; the driving unit comprises a driving motor, a guide rail, a driving shaft, a first driving wheel and a first connecting block; the guide rails are respectively fixedly arranged on two sides of the mounting rack; the first driving wheels are respectively arranged on the guide rails on the two sides; one end of the driving shaft is in transmission connection with the driving motor, and the other end of the driving shaft penetrates through the first driving wheels on the two sides respectively and is in transmission connection with the first driving wheels; one end of the first connecting block is connected with the first driving wheel, and the other end of the first connecting block is connected with the cutting unit.
8. The production line of the light wall material as claimed in claim 1, wherein the molding production line comprises a double-layer circulation production line, a feeding station and a plate unloading station which are arranged on one side of the double-layer circulation production line, and a grouting station and a molding station which are arranged on the double-layer circulation production line;
the double-layer circulating production line comprises a double-layer line production frame, a lifting mechanism, a descending mechanism, a linear track, a mould vehicle for circulation and a driving mechanism for driving the mould vehicle; the double-layer thread producing frame is fixedly arranged on the ground, the interior of the double-layer thread producing frame is divided into an upper layer and a lower layer, and the two ends of the double-layer thread producing frame are respectively provided with a lower layer vehicle inlet, a lower layer vehicle outlet, an upper layer vehicle inlet and an upper layer vehicle outlet; the linear rails are respectively arranged on the upper layer and the lower layer of the double-layer wire production rack and fixedly connected with the double-layer wire production rack; the lifting mechanism is arranged on one side of the double-layer thread producing frame and is connected with the lower layer vehicle outlet and the upper layer vehicle inlet; the descending mechanism is arranged on the other side of the double-layer thread producing frame and is connected with the upper-layer vehicle outlet and the lower-layer vehicle inlet; the mould cars are uniformly distributed on the double-layer wire-laying frame and can reciprocate on the linear track; the driving mechanism is arranged on the double-layer wire production frame and is positioned below the mold vehicle, and the driving mechanism intermittently pushes the mold vehicle to move forward to a station.
9. The lightweight wall material production line of claim 8, wherein the mold cart comprises a chassis, a driving motor, a connecting device for automatic disconnection or connection, a driving plate, a connecting member, a formwork set, a back plate, and a guide rail; the chassis is arranged on a track of the production line and is in sliding connection with the track; the guide rails are arranged on the chassis in parallel and fixedly connected with the chassis; the driving plate, the template group and the back plate are sequentially arranged on the chassis, wherein the driving plate and the template group are arranged on the guide rail and can slide back and forth along the guide rail, and the back plate is fixedly connected with the chassis; the two ends of the connecting piece are respectively connected with the driving plate and the template group; the connecting devices are respectively arranged on the chassis and the production line, one end of each connecting device is connected with the driving plate, and the other end of each connecting device is connected with the driving motor; the driving motor is arranged on a production line, and the output end of the driving motor is connected or disconnected with the driving plate through a connecting device.
10. The production line of lightweight wall materials according to claim 8, wherein the driving mechanism comprises a mould car, an intermittent device for driving the mould car to advance intermittently, and a limiting device for limiting the advancing distance of the mould car; the mould vehicle is arranged on the production line and can slide along the track of the production line; the intermittent device is arranged in the production line and positioned below the mould car, and the driving direction of the intermittent device is consistent with the advancing direction of the mould car; the limiting device is installed in the production line and located below the mold trolley, and the driving direction of the limiting device is opposite to the advancing direction of the mold trolley.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112008850A (en) * | 2020-09-14 | 2020-12-01 | 广东前景建筑科技有限公司 | Light wall material production line |
CN112497579A (en) * | 2021-02-05 | 2021-03-16 | 广东远方通用科技有限公司 | Waste recycling particle board production line with automatic locking structure of opening and closing die |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112008850A (en) * | 2020-09-14 | 2020-12-01 | 广东前景建筑科技有限公司 | Light wall material production line |
CN112497579A (en) * | 2021-02-05 | 2021-03-16 | 广东远方通用科技有限公司 | Waste recycling particle board production line with automatic locking structure of opening and closing die |
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