CN217832619U - Full-automatic parcel core-drilling machine - Google Patents
Full-automatic parcel core-drilling machine Download PDFInfo
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- CN217832619U CN217832619U CN202221945533.3U CN202221945533U CN217832619U CN 217832619 U CN217832619 U CN 217832619U CN 202221945533 U CN202221945533 U CN 202221945533U CN 217832619 U CN217832619 U CN 217832619U
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Abstract
The utility model discloses a full-automatic wrapping core-threading machine, which is used for wrapping conductive cloth outside foam core materials and comprises a frame, a flying stripping mechanism, a conductive cloth turnover mechanism, a conductive cloth feeding mechanism, a conductive cloth positioning and transferring mechanical arm, a foam core strip feeding mechanism, a wrapping core-threading mechanism, a foam core strip transferring mechanism, a hot pressing mechanism and a blanking mechanism; the conductive cloth positioning jig is driven by the rotatable feeding base to switch between a wrapping core-penetrating station and a conductive cloth feeding and discharging station; after the conductive cloth blanking mechanism takes down the product wrapped with the penetrated core, the conductive cloth positioning and transferring manipulator transfers the conductive cloth monomer to the conductive cloth positioning jig; the utility model discloses full-automatic parcel core-drilling machine realizes full automation parcel core-drilling operation to electrically conductive cloth coil stock and the free automatic equipment of the cotton core strip of bubble, accomplishes the equipment of electrically conductive cloth parcel core-drilling subassembly. The utility model discloses equipment can improve packaging efficiency and equipment quality by a wide margin, reduces the manufacturing cost of product.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, specifically a full-automatic parcel core-drilling machine.
Background
In some accurate electronic product, need use the structure component of electrically conductive cloth parcel bubble cotton core strip class, in current processing mode, electrically conductive cloth and bubble cotton core strip etc. are processed respectively, electrically conductive cloth burst formula rolling is on the material area, and bubble cotton core strip is then cut into the sectional type individual, follow-up rethread tool manual assembly, obviously, this kind of assembly mode efficiency is lower, and because some subassembly sizes are less, the operation is comparatively troublesome during manual assembly, produce defects such as product quality unstability easily.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the above-mentioned weak point of prior art, to the electrically conductive cloth area and the cotton core strip monomer of bubble that have generated the rolling, provide one set can be automatically to electrically conductive cloth, the cotton core strip of bubble carry out the full-automatic parcel core penetrating machine of assembling.
In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides a full-automatic parcel core-piercing machine for with electrically conductive cloth parcel outside the cotton core material of bubble, this full-automatic parcel core-piercing machine includes a frame, is equipped with respectively in the frame:
the Feida stripping mechanism: stripping the conductive cloth monomers from the conductive cloth roll and conveying the conductive cloth monomers to a stripping table board of the conductive cloth roll, wherein the flying-to-reach stripping mechanism operates in a stepping mode, namely, the conductive cloth monomers are automatically stopped after one group of the conductive cloth monomers are stripped, and the next group of the conductive cloth monomers are stripped after the conductive cloth monomers are taken away;
the conductive cloth turnover mechanism comprises: absorbing the conductive cloth monomer on the stripping table-board of the Feida stripping mechanism, then leaving the stripping table-board, and turning over to make the conductive cloth monomer turn over upwards;
electrically conductive cloth feed mechanism: the device comprises a rotatable feeding base and at least one group of conductive cloth positioning jig arranged on the rotatable feeding base, wherein a penetrating avoiding through groove is arranged on the conductive cloth positioning jig, and adsorption holes are formed in the jig surfaces at the edges of two sides of the avoiding through groove; the conductive cloth feeding mechanism is also provided with a jacking cylinder for driving the conductive cloth positioning jig to lift;
conductive cloth positioning transfer manipulator: the device comprises a CCD vision positioning system, a conductive cloth turnover mechanism and a conductive cloth feeding mechanism, wherein the CCD vision positioning system is used for automatically identifying the angle of a single conductive cloth and carrying out angle compensation according to the angle, and the single conductive cloth is positioned and transferred from the conductive cloth turnover mechanism to a conductive cloth positioning jig of the conductive cloth feeding mechanism;
foam core strip feeding mechanism: the device comprises a core strip guide plate arranged on a rack, wherein a core strip positioning groove is arranged on the core strip guide plate and is in butt joint with an external vibration feeder, so that foam core strips are automatically positioned in the core strip positioning grooves one by one to be transferred;
a wrapping core-threading mechanism: the package core-penetrating mechanism is provided with a horizontal support plate, at least one containing limiting groove for containing foam core strips is arranged on the horizontal support plate, a first through hole which penetrates through the two ends of the containing limiting groove is formed in each end of the containing limiting groove, a core strip push rod which can penetrate through the two ends of the containing limiting groove is arranged in each end of the containing limiting groove in a penetrating mode, the outer end portion of each core strip push rod is connected with a core strip push rod driving assembly and driven by the core strip push rod driving assembly to move in a reciprocating mode along the two ends of the containing limiting groove, and the push rod driving assemblies further synchronously drive a shaping mandrel which is coaxial with the core strip push rods and opposite to the core strip push rods at intervals; a wrapping core penetrating station is formed between the core bar push rod and the shaping mandrel; a wrapping shovel plate and a shovel plate driving assembly thereof are arranged on two sides of the wrapping core-penetrating station; the shaping mandrel is matched with a conductive cloth positioning jig and a jacking cylinder thereof which run to a wrapping core-penetrating station, the conductive cloth is bent to enable two sides of the conductive cloth to be tilted, and a wrapping shovel plate is used for folding and wrapping the tilted edges; the core strip push rod pushes the foam cotton core strip positioned in the containing limiting groove into the conductive cloth cylinder formed by wrapping and shaping from the first through hole, and meanwhile, the shaping mandrel is separated from the conductive cloth cylinder;
foam core bar transfer mechanism: the foam cotton core bar conveying device comprises an adsorption type transfer adsorption head and an adsorption head driving assembly, wherein foam cotton core bars are transferred from a core bar positioning groove of a feeding mechanism to an accommodating limiting groove of a wrapping core-penetrating mechanism;
a hot-pressing mechanism: the hot pressing assembly is positioned right above the wrapping core-penetrating station and is opposite to a position-avoiding through groove on the conductive cloth positioning jig transmitted by the conductive cloth feeding mechanism; when a package shovel plate on the package core-penetrating mechanism presses and folds the conductive cloth, the hot-pressing assembly descends under the driving of the hot-pressing assembly driving assembly of the hot-pressing assembly, and the edge of the overlapped conductive cloth is pressed between the shaping mandrels to realize shaping and packaging;
blanking mechanism: the conductive cloth feeding and discharging mechanism is arranged above a conductive cloth feeding and discharging station of the conductive cloth feeding mechanism, and a finished product wrapped with the penetrated core is taken down from the conductive cloth positioning jig;
the conductive cloth positioning jig is driven by the rotatable feeding base to switch between a wrapping core-penetrating station and a conductive cloth feeding and discharging station; after the conductive cloth blanking mechanism takes down the product wrapped with the penetrated core, the conductive cloth positioning and transferring manipulator transfers the conductive cloth monomer to the conductive cloth positioning jig;
specifically, in the full-automatic package core-piercing machine, a protruding hollow part is formed on a horizontal support plate of the package core-piercing machine, two accommodating limiting grooves are formed in upper corner areas on two sides of the protruding hollow part on the horizontal support plate respectively, first coaxial through holes communicated with the outside and the protruding hollow part are formed in two ends of each accommodating limiting groove respectively, a penetrating core bar push rod penetrates through each accommodating limiting groove, and the outer end part of each core bar push rod is connected with a push rod driving assembly; the push rod driving component also synchronously drives a shaping mandrel which is coaxially arranged with the core strip push rod and is opposite at intervals, a second through hole which is coaxially arranged with the first through hole is also formed in a bottom transverse strip of the convex hollow part on the horizontal support plate, and the shaping mandrel can shuttle through the second through hole and enter and exit the convex hollow part;
the inner portion of the protruding-shaped hollow portion is provided with a pair of inner wrapping shovel plates which are arranged in a back-to-back mode, two outer sides of the protruding-shaped hollow portion are provided with a pair of outer wrapping shovel plates which are arranged in an opposite mode, and the inner wrapping shovel plates and the outer wrapping shovel plates which are arranged in the opposite mode form a set of wrapping shovel plates which are folded to form the edge of the conductive cloth.
Two sides of the horizontal support plate are also provided with avoidance concave parts for avoiding the outer wrapping shovel plate, the wrapping shovel plate is in an L-shaped shape which is arranged oppositely, and then the wrapping shovel plate is respectively connected with the shovel plate driving assembly; each group of shovel plate driving assemblies synchronously drive the inner wrapping shovel plates and the outer wrapping shovel plates in the group of wrapping shovel plates to move in opposite directions.
Two conductive cloth positioning jigs are respectively arranged at two ends of a rotatable feeding base of the conductive cloth feeding mechanism, namely, one conductive cloth positioning jig is respectively arranged at each of four corners of the rotatable feeding base; the rotatable feeding base is driven to integrally lift and further drive the conductive cloth positioning jig to lift and descend below the rotatable feeding base arranged on the jacking cylinder; the rotatable feeding base is driven to rotate in a reciprocating manner through a cylinder positioned below the rotatable feeding base, so that the two groups of conductive cloth positioning jigs are switched between a conductive cloth feeding and discharging station and a wrapping core penetrating station in a reciprocating manner;
the conductive cloth overturning mechanism is arranged in front of the tail end side of the flying stripping mechanism and comprises a first liftable bracket component, an overturning arm arranged on the first liftable bracket component, an overturning motor arranged on the first liftable bracket component and driving the overturning arm, and conductive cloth adsorption heads arranged at two ends of the overturning arm in a central symmetry mode relative to an overturning shaft, wherein the conductive cloth adsorption head at one end is downwards positioned right above a stripping table top of the flying stripping mechanism; the overturning angle of the overturning arm is 180 degrees each time; the turnover arm descends from a high position under the drive of the first liftable support component, so that a conductive cloth adsorption head at one end of the turnover arm is contacted with and adsorbed on the conductive cloth on the stripping table board, then the turnover arm ascends to the high position under the drive of the first liftable support component, enough space is placed for the turnover arm to turn over for 180 degrees at the moment, the conductive cloth adsorption head adsorbing the conductive cloth is upward, the conductive cloth is waited to be transferred by a conductive cloth transfer manipulator, the conductive cloth adsorption head at the other end of the turnover arm is downward and is just opposite to the stripping table board, and the next conductive cloth adsorption operation is waited to be carried out;
the foam cotton core strip transferring mechanism is arranged between the foam cotton core strip feeding mechanism and the wrapping core-penetrating mechanism; the foam cotton core strip transferring mechanism comprises a longitudinal support assembly, a first transverse moving support assembly arranged on the longitudinal support assembly, two longitudinal core strip transferring air cylinders with downward output ends and core strip adsorption heads respectively arranged on the output ends of the longitudinal core strip transferring air cylinders, wherein the position distance of the two core strip adsorption heads is equivalent to the position distance of two core strip positioning grooves of the foam cotton core strip feeding mechanism; the first transverse moving bracket component drives two groups of core strip adsorption heads to move above the core strip positioning grooves, then the longitudinal core strip transferring air cylinder downwards drives the core strip adsorption heads to be in contact with and adsorbed by the foam cotton core strips, then the output end of the longitudinal core strip transferring air cylinder ascends and resets, the core strip adsorption heads adsorb the foam cotton core strips from the core strip positioning grooves, then the foam cotton core strips are integrally moved towards the upper side of the containing limiting groove of the wrapping core penetrating mechanism under the driving of the first transverse moving bracket component, after the foam cotton core strips are in place, the output end of the longitudinal core strip transferring air cylinder downwards enables the foam cotton core strips on the core strip adsorption heads to be placed in the containing limiting groove, the foam cotton core strips ascend and reset are carried out after adsorption is stopped, and next core strip transferring operation is waited;
the hot pressing mechanism comprises a hot pressing support assembly arranged above the wrapping core penetrating station in a crossing mode, two hot pressing assembly driving components arranged on the hot pressing support assembly, and a hot pressing assembly connected with the output ends of the hot pressing assembly driving components respectively, and the hot pressing assembly comprises a heating tube, a heat conducting block and the like. After the edge of the tilted conductive cloth is folded by the wrapping shovel plate below, the two groups of hot-pressing assemblies rapidly descend to press the conductive cloth, the adhesive surfaces of the conductive cloth are hot-melted and bonded to form a conductive cloth cylinder, and the hot-pressing assemblies ascend and reset after wrapping.
The blanking mechanism is arranged at a conductive cloth feeding and blanking station of the conductive cloth feeding mechanism; the blanking mechanism comprises a second lifting support assembly, a second transverse moving support assembly arranged on the second lifting support assembly, and two blanking clamping jaw assemblies arranged on the second transverse moving support assembly in a suspending manner; unloading clamping jaw subassembly includes clamping jaw support, clamping jaw drive actuating cylinder and two clamping jaws, falls to being less than off-the-shelf position when the clamping jaw state of opening, and the clamping jaw both ends are located the finished product below, then two clamping jaws shorten the uniform spacing, make the finished product both ends be located and held gently on the clamping jaw, rethread second liftable bracket component, second lateral shifting bracket component promote and shift and break away from electrically conductive cloth positioning jig, shift and move on receiving magazine or the unloading conveyer belt.
A frame of the full-automatic package core penetrating machine is provided with a group of flying stripping mechanisms, a group of conductive cloth overturning mechanisms and a group of conductive cloth transferring manipulators, and the full-automatic package core penetrating machine is correspondingly matched with two groups of foam cotton core strip feeding mechanisms, two groups of core strip transferring mechanisms, two groups of package core penetrating mechanisms, two groups of conductive cloth feeding mechanisms, two groups of hot pressing mechanisms and two groups of discharging mechanisms. One operating cycle can produce four finished wrapped feedthrough assemblies.
The utility model discloses full-automatic parcel core-threading machine is to leading cotton core strip free automatic equipment of cloth coil stock and bubble and design, shell material mechanism and vibration feeder through flying to realize automatic feed, through leading conductive cloth tilting mechanism, lead the conductive cloth transfer manipulator, lead realization such as the conductive cloth feed mechanism of cloth automatic transfer, the material loading, realize the cotton core strip automatic transfer material loading of bubble through the cotton core strip transfer mechanism of bubble, realize automatic parcel core-threading operation through the parcel core-threading mechanism, automatic unloading is realized to rethread unloading mechanism, and then realize full automation parcel core-threading operation, accomplish the equipment of leading the conductive cloth parcel core-threading subassembly. Therefore, the utility model discloses equipment can improve packaging efficiency and equipment quality by a wide margin, reduces the manufacturing cost of product.
Drawings
FIG. 1 is an overall perspective view of the full-automatic wrapping core-piercing machine of the present invention;
fig. 2-3 are schematic plane structure diagrams of the full-automatic wrapping core-drilling machine of the present invention;
FIG. 3-1 is a layout top view of a part of the mechanism of the present invention;
fig. 4 is a schematic structural diagram of a middle wrapping core-piercing mechanism of the present invention;
fig. 5 is a schematic structural view of a conductive fabric feeding mechanism in the present invention;
fig. 6 is a schematic structural view of the conductive cloth turnover mechanism of the present invention;
FIG. 7 is a schematic structural view of the foam core transfer mechanism of the present invention;
fig. 8 is a schematic structural view of the hot-pressing mechanism of the present invention;
fig. 9 is a schematic structural view of the middle blanking mechanism of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, 2 and 3, the present invention provides a full-automatic wrapping core-piercing machine for wrapping conductive fabric outside foam core material, which comprises a frame 1, and the frame 1 is respectively provided with:
the Feida stripping mechanism 2: the conductive cloth monomers are peeled off from the conductive cloth roll and are sent to the material peeling table board, the flying material peeling mechanism 2 operates in a stepping mode, namely, the flying material peeling mechanism stops automatically after a group of conductive cloth monomers are peeled off, and the next group of conductive cloth monomers is peeled off after the conductive cloth monomers are taken away;
conductive cloth tilting mechanism 3: the single conductive cloth on the material stripping table-board of the flying material stripping mechanism 2 is sucked and then leaves the material stripping table-board, and then the conductive cloth is turned to make the turn-over surface of the single conductive cloth upward;
electrically conductive cloth feed mechanism 4: the device comprises a rotatable feeding base 41 and at least one group of conductive cloth positioning jig 42 arranged on the rotatable feeding base, wherein the conductive cloth positioning jig 42 is provided with a through position-avoiding through groove 421, and the jig surfaces at the edges of two sides of the position-avoiding through groove 421 are provided with adsorption holes so as to adsorb conductive cloth and achieve the positioning effect; the conductive cloth feeding mechanism 4 is also provided with a jacking cylinder 43 for driving the conductive cloth positioning jig 42 to lift;
conductive fabric positioning and transferring manipulator 5: the device comprises a CCD vision positioning system, automatically identifies the angle of a single conductive cloth and carries out angle compensation according to the angle, and the single conductive cloth is positioned and transferred from a conductive cloth turnover mechanism 3 to a conductive cloth positioning jig 42 of a conductive cloth feeding mechanism 4;
foam core bar feeding mechanism 6: the device comprises a core strip guide plate 61 arranged on a frame, wherein a core strip positioning groove 611 is arranged on the core strip guide plate 61, and the core strip positioning groove 611 is in butt joint with an external vibration feeder 62, so that the foam cotton core strips are automatically positioned in the core strip positioning grooves 61 one by one to be transferred;
and (3) a wrapping core-threading mechanism 7: the wrapping core-penetrating mechanism 7 is provided with a horizontal support plate 71, at least one containing limiting groove 711 for containing a foam core bar is arranged on the horizontal support plate 71, a first through hole 712 which penetrates through is formed in each of two ends of the containing limiting groove 711, a core bar push rod 72 which can penetrate through each of two ends of the containing limiting groove 711 is arranged in a penetrating manner, the outer end of the core bar push rod 72 is connected with a core bar push rod driving component 73 and driven by the core bar push rod driving component 73 to reciprocate along the two ends of the containing limiting groove 711, and the push rod driving component 73 synchronously drives a shaping mandrel 74 which is coaxially arranged with the core bar push rod 72 and is opposite to the core bar push rod 72 at intervals; a wrapping and core penetrating station 700 is formed between the core bar push rod 72 and the shaping mandrel 73; both sides of the wrapping and core-threading station 700 are provided with a wrapping shovel plate 75 and a shovel plate driving assembly 76 thereof; the shaping mandrel 74 bends the conductive cloth to tilt two sides of the conductive cloth under the cooperation of the conductive cloth positioning jig 42 and the jacking cylinder 43 thereof which run to the wrapping and core-penetrating station 700, and the wrapping shovel plate 75 folds and wraps the tilted edges; the core bar push rod 72 pushes the foam cotton core bar in the accommodating limiting groove 711 into the conductive cloth tube which is wrapped and shaped from the first through hole 712, and meanwhile, the shaping mandrel 74 is separated from the conductive cloth tube;
foam core strip transfer mechanism 8: the foam cotton core bar packaging machine comprises a core bar adsorption head 81 and an adsorption head driving assembly 82, wherein foam cotton core bars are transferred from a core bar positioning groove 61 of a feeding mechanism to an accommodating limiting groove 711 of a wrapping core-threading mechanism 7;
the hot-pressing mechanism 9: the device is provided with a hot-pressing assembly 91 capable of longitudinally lifting, wherein the hot-pressing assembly 91 is positioned right above a wrapping core-penetrating station 700 and is right opposite to a position-avoiding through groove 421 on a conductive cloth positioning jig 42 conveyed by a conductive cloth feeding mechanism 4; after the conductive cloth is folded by the wrapping shovel plate 75 on the wrapping and core-threading mechanism 7, the hot-pressing assembly 91 is driven by the hot-pressing assembly driving part 92 to descend, and the edge of the overlapped conductive cloth is pressed between the shaping mandrels 74, so that shaped wrapping is realized;
the blanking mechanism 10: the conductive cloth feeding and discharging station 400 is arranged above the conductive cloth feeding and discharging station of the conductive cloth feeding mechanism 4, and the finished product wrapped with the through core is taken down from the conductive cloth positioning jig;
the conductive cloth positioning jig 42 is driven by the rotatable feeding base 41 to switch between the wrapping core-penetrating station 700 and the conductive cloth feeding and discharging station 400; after the conductive cloth blanking mechanism 10 takes down the product wrapped with the penetrated core, the conductive cloth positioning and transferring manipulator 5 transfers the conductive cloth monomer to the conductive cloth positioning jig.
Specifically, as shown in fig. 4, in the above full-automatic package core penetrating machine 7, a hollow portion 710 shaped like a Chinese character 'tu' is formed on a horizontal support plate 71 of the package core penetrating machine 7, an accommodating limiting groove 711 is formed in each of upper corner regions on two sides of the hollow portion 710 shaped like a Chinese character 'tu' on the horizontal support plate 71, first through holes 712 in the same axial direction are respectively formed at two ends of the accommodating limiting groove 711, the first through holes are communicated with the outside and the hollow portion 710 shaped like a Chinese character 'tu', a through core push rod 72 is inserted in each accommodating limiting groove 711, and the outer end of the core push rod 72 is connected to the push rod driving assembly 73; the push rod driving component 73 also synchronously drives a shaping mandrel 74 which is coaxially arranged with the mandrel push rod 72 and is opposite at intervals, a second through hole 7101 which is coaxially arranged with the first through hole 712 is also formed on the bottom transverse strip of the hollow part 710 shaped like a Chinese character 'tu' on the horizontal support plate 71, and the shaping mandrel 74 can shuttle through the second through hole 7101 and enter and exit the hollow part 710 shaped like a Chinese character 'tu';
a pair of inner wrapping shovels 751 which are arranged back to back are arranged inside the convex hollow part 710, a pair of outer wrapping shovels 752 which are arranged oppositely are arranged on two outer sides of the convex hollow part 710, and the inner wrapping shovels 751 and the outer wrapping shovels 752 which are arranged oppositely form a group of wrapping shovels 75 which press and fold the edges of the conductive cloth;
in order to avoid two groups of wrapping shovel plates 75, two sides of the horizontal support plate 71 are also provided with avoiding concave parts, and the wrapping shovel plates 75 are also designed into opposite L-shaped shapes and are respectively connected with the shovel plate driving assembly 76; each set of blade drive assemblies 76 simultaneously drives inner wrap blades 751 and outer wrap blades 752 of a set of wrap blades 75 toward one another.
Referring to fig. 5, two conductive fabric positioning jigs 42 are respectively installed at two ends of the rotatable feeding base 41 of the conductive fabric feeding mechanism 4, that is, one conductive fabric positioning jig 42 is respectively installed at each of four corners of the rotatable feeding base 41; the rotatable feeding base 41 is driven to integrally lift and further drive the conductive cloth positioning jig 42 to lift and descend below the rotatable feeding base 41 arranged on the jacking cylinder 43; (or each conductive cloth positioning jig 42 can be provided with a jacking cylinder for driving the conductive cloth positioning jig to lift independently); the rotatable feeding base 41 is driven to rotate in a reciprocating manner by a rotary driving component 411 positioned below the rotatable feeding base, so that the two groups of conductive cloth positioning jigs 42 are switched between the conductive cloth feeding and discharging station 400 and the wrapping core penetrating station 700 in a reciprocating manner;
as shown in fig. 6, the conductive fabric turning mechanism 3 is installed in front of the end side of the feeder stripper mechanism 2, and includes a first liftable bracket assembly 31, a turning arm 32 installed on the first liftable bracket assembly 31, a turning motor 33 installed on the first liftable bracket assembly 31 and driving the turning arm 32, and conductive fabric adsorption heads 34 installed at two ends of the turning arm 32 in a central symmetry manner with respect to the turning shaft, wherein the conductive fabric adsorption head 34 at one end is located right above the stripping table of the feeder stripper mechanism 2 downward; the turning angle of the turning arm 32 is 180 degrees each time; the turning arm 32 is driven by the first liftable bracket component 31 to descend from a high position, so that the conductive cloth adsorption head 34 at one end of the turning arm is in contact with and adsorbs the conductive cloth on the stripping table board, then the turning arm 32 is driven by the first liftable bracket component 31 to ascend to the high position, enough space is provided for the turning arm 32 to turn over by 180 degrees at the moment, the conductive cloth adsorption head 34 adsorbing the conductive cloth faces upwards at the moment, the conductive cloth is waited to be transferred by the conductive cloth transfer manipulator 5, the conductive cloth adsorption head at the other end faces downwards to the stripping table board, and the next conductive cloth adsorption operation is waited to be carried out;
as shown in fig. 7, the foam core transfer mechanism 8 is disposed between the foam core feeding mechanism 6 and the wrapping and core-threading mechanism 7; the foam cotton core strip transferring mechanism 8 comprises a longitudinal support component 821, a first transverse moving support component 822 arranged on the longitudinal support component 821, two longitudinal core strip transferring cylinders 823 with downward output ends and core strip adsorption heads 81 respectively arranged on the output ends of the longitudinal core strip transferring cylinders 823, wherein the position distance between the two core strip adsorption heads 81 is equivalent to the position distance between the two core strip positioning grooves 611 of the foam cotton core strip feeding mechanism 6; the first transverse moving bracket component 822 drives the two groups of core bar adsorption heads 81 to move above the core bar positioning groove 611, then the longitudinal core bar transfer cylinder 823 downwards drives the core bar adsorption heads 81 to contact and adsorb foam cotton core bars, then the output end of the longitudinal core bar transfer cylinder 823 ascends and resets, the core bar adsorption heads 81 adsorb the foam cotton core bars from the core bar positioning groove 611, then the whole body moves towards the upper part of the accommodating limiting groove 711 of the wrapping core penetrating mechanism 7 under the driving of the first transverse moving bracket component 822, after the core bar is in place, the output end of the longitudinal core bar transfer cylinder 823 downwards enables the foam cotton core bars on the core bar adsorption heads 81 to be placed in the accommodating limiting groove 711, the lifting and resetting are carried out after the adsorption is stopped, and the next core bar transfer operation is waited;
as shown in fig. 8, the hot pressing mechanism 9 includes a hot pressing support assembly 93 disposed above the core penetrating station 700, two hot pressing assembly driving components 92 mounted on the hot pressing support assembly 91, and a hot pressing assembly 91 connected to output ends of the hot pressing assembly driving components 92, and the hot pressing assembly 91 is composed of a heating tube and a heat conducting block. After the parcel shovel board 75 of below accomplishes the electrically conductive cloth edge fold that will stick up, two sets of hot pressing assembly 91 descend fast and push down electrically conductive cloth, make electrically conductive cloth glue face hot melt and bond, form electrically conductive cloth section of thick bamboo, the completion rises to reset of hot pressing assembly 91 after the parcel.
Referring to fig. 9, the blanking mechanism 10 is disposed at a conductive fabric feeding and discharging station 400 of the conductive fabric feeding mechanism 4; the blanking mechanism 10 comprises a second lifting support assembly 101, a second transverse moving support assembly 102 arranged on the second lifting support assembly 101, and two blanking clamping jaw assemblies 103 arranged on the second transverse moving support assembly 102 in a suspending manner; unloading clamping jaw subassembly 103 includes clamping jaw support 1031, clamping jaw actuating cylinder 1032 and two clamping jaws 1033, falls to being less than the off-the-shelf position when clamping jaw 1033 open mode, clamping jaw 1033 both ends are located the off-the-shelf, then two clamping jaws 1033 close a determining deviation, make the off-the-shelf both ends be located clamping jaw 1033 and held gently, rethread second liftable bracket component 101, second lateral shifting bracket component 102 promote and transfer and break away from electrically conductive cloth positioning jig 42, transfer and take over on receiving box or the unloading transmission band.
In this embodiment, a set of fly stripping mechanism 2, a set of conductive fabric turning mechanism 3, and a set of conductive fabric transfer manipulator 5 are installed on a rack 1 of the full-automatic package core-piercing machine, and are correspondingly matched with two sets of foam cotton core bar feeding mechanisms 6, two sets of foam cotton core bar transfer mechanisms 8, two sets of package core-piercing mechanisms 7, two sets of conductive fabric feeding mechanisms 4, two sets of hot pressing mechanisms 9, and two sets of blanking mechanisms 10. One operating cycle can produce four finished wrapped feedthrough assemblies.
The core penetrating mechanism 7 of the present embodiment is provided with two sets of accommodating limiting grooves 711, two sets of core bar push rods 72, a shaping mandrel 74 and two sets of package shovel plates 75, and is matched with two sets of hot pressing assemblies 91 and two core bar adsorption heads 81, so that the core penetrating operation of the two conductive fabric foam core bars can be completed simultaneously in each operation.
The utility model discloses a working process as follows:
firstly, the flying stripping mechanism 2 of the conductive fabric carries out the conductive fabric stripping operation, and the foam cotton core strips move into the core strip positioning grooves 611 of the foam cotton core strip feeding mechanism 6 one by one under the action of the vibratory feeder;
then, the conductive cloth turning mechanism 3 sucks the conductive cloth monomer on the stripping table top of the flying stripping mechanism 2, turns the conductive cloth monomer 180 degrees, turns the conductive cloth monomer over and leaves the stripping table top, and sucks and transfers the conductive cloth turned 180 degrees to the conductive cloth positioning jig 42 of the conductive cloth feeding mechanism 4 through the conductive cloth transferring manipulator 6; in this embodiment, one conductive fabric transfer manipulator 5 performs the transfer operation of the conductive fabric, and in one cycle, transfers four conductive fabric monomers to be respectively placed in four conductive fabric positioning jigs 42 of two sets of conductive fabric feeding mechanisms 4;
on the other hand, the two core bar adsorption heads 81 of the foam core bar transfer mechanism 8 transfer the foam core bars from the core bar positioning grooves 611 to the accommodating limiting grooves 711 of the wrapping core-threading mechanism 7;
then, the rotatable feeding base 41 of the conductive fabric feeding mechanism 4 rotates 180 degrees, so that the conductive fabric positioning jig 42 with the conductive fabric single body is positioned below the wrapping core-piercing station 700;
in the wrapping core-threading mechanism 7, the inner end part of the core bar push rod 72 is positioned in a first through hole 712 close to the outer end, the foam core bar transferred by the foam core bar transfer mechanism 8 is placed in the containing limiting groove 711, the foam core bar is limited and is opposite to the first through hole 712 in the same axial direction, and the shaping mandrel 74 penetrates through a second through hole 7101 and is positioned in the convex hollow part 710 in a suspended manner; at this time, the conductive cloth single body is opposite to the shaping mandrel 74 through the avoiding through groove 421 on the conductive cloth positioning jig 42 of the conductive cloth feeding mechanism 4 positioned below, the conductive cloth positioning jig 42 is driven by the jacking cylinder 43 to vertically ascend, the middle part of the conductive cloth single body is pressed into the avoiding through groove 421 under the matching of the shaping mandrel 74, and the two sides of the conductive cloth single body are tilted, then the wrapping shovel plates 75 positioned above the two sides of the shaping mandrel 74 press and wrap the conductive cloth tilted at the two sides towards the upper surface of the shaping mandrel 74, and then the hot pressing assembly 91 of the upper hot pressing mechanism 9 presses the conductive cloth downwards and fuses the conductive cloth in a hot pressing manner, so that the two sides of the conductive cloth are bonded into a whole, and the wrapping of the conductive cloth is realized; after the wrapping is finished, the push rod driving assembly 73 synchronously drives the core strip push rod 72 and the shaping mandrel 71 to move, on one hand, the core strip push rod 72 penetrates the foam cotton core strips placed in the containing limiting groove 711 into the conductive cloth tube which is just wrapped and shaped through the first through hole 712, meanwhile, the shaping mandrel 74 exits the conductive cloth tube, and the two ends of the conductive cloth tube stop due to the limitation of the inner wall of the convex hollow part 710 until the foam cotton core strips are completely separated from the containing limiting groove 711 and the first through hole 712, and the shaping mandrel 74 is completely separated from the conductive cloth tube, so that the core penetrating operation is finished;
then, the jacking cylinder 43 of the conductive fabric feeding mechanism 4 falls to drive the conductive fabric positioning jig 42 to fall, and then the conductive fabric positioning jig is driven by the rotatable feeding base 41 to rotate 180 degrees, so that on one hand, a wrapped and cored product leaves the wrapping and coring station 700, and a finished product is taken down by the conductive fabric discharging mechanism 10, on the other hand, conductive fabric to be wrapped on the conductive fabric positioning jig 42 at the other end of the rotatable feeding base 41 enters the wrapping and coring station 700, and then the conductive fabric is driven by the jacking cylinder 43 to be matched with the shaping mandrel 74, the hot pressing mechanism 9 and the like to perform wrapping operation;
the operation realizes the automatic feeding, transferring, wrapping, core penetrating and blanking operations of the conductive cloth and the foam core strip.
The utility model discloses in, fly to reach and shell material mechanism 2, vibration feeder 62, electrically conductive cloth transfer manipulator 5 etc. and all belong to prior art, its concrete structure is no longer repeated. In addition, the rack of the full-automatic wrapping core-threading machine is also provided with a control module, a touch display screen and other devices which can be configured as required, and therefore the description is omitted.
The utility model discloses full-automatic parcel core-threading machine is to leading the cotton core strip free automatic equipment of fabric coil stock and bubble and design, shell material mechanism and vibration feeder through flying to reach and realize automatic feed, through leading fabric tilting mechanism, lead fabric transfer manipulator, lead realization such as fabric feed mechanism and lead fabric automatic transfer, the material loading, realize the cotton core strip automatic transfer material loading of bubble through the cotton core strip transfer mechanism of bubble, through the core-threading mechanism realization automatic parcel core-threading operation of parcel, automatic unloading is realized to rethread unloading mechanism, and then realize full automation parcel core-threading operation, accomplish the equipment of leading the cotton core strip of cloth parcel core-threading subassembly. Therefore, the utility model discloses equipment can improve packaging efficiency and equipment quality by a wide margin, reduces the manufacturing cost of product.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a full-automatic parcel core-piercing machine for with electrically conductive cloth parcel outside the cotton core material of bubble, this full-automatic parcel core-piercing machine includes a frame, its characterized in that: the machine frame is respectively provided with:
the Feida stripping mechanism: stripping the conductive cloth monomers from the conductive cloth roll and conveying the conductive cloth monomers to a material stripping table board of the conductive cloth roll, wherein the flying material stripping mechanism operates in a stepping mode, namely the flying material stripping mechanism automatically stops after a group of conductive cloth monomers are stripped, and the next group of conductive cloth monomers is stripped after the conductive cloth monomers are taken away;
the conductive cloth turnover mechanism comprises: absorbing the conductive cloth monomer on the stripping table-board of the Feida stripping mechanism, then leaving the stripping table-board, and turning over to make the conductive cloth monomer turn over upwards;
electrically conductive cloth feed mechanism: the device comprises a rotatable feeding base and at least one group of conductive cloth positioning jig arranged on the rotatable feeding base, wherein a penetrating avoiding through groove is arranged on the conductive cloth positioning jig, and adsorption holes are formed in the jig surfaces at the edges of two sides of the avoiding through groove; the conductive cloth feeding mechanism is also provided with a jacking cylinder for driving the conductive cloth positioning jig to lift;
conductive cloth positioning transfer manipulator: the device comprises a CCD visual positioning system, a conductive cloth turnover mechanism and a conductive cloth feeding mechanism, wherein the CCD visual positioning system is used for automatically identifying the angle of a conductive cloth monomer and compensating the angle according to the angle, and the conductive cloth monomer is positioned and transferred to a conductive cloth positioning jig of the conductive cloth feeding mechanism from the conductive cloth turnover mechanism;
steep cotton core strip feed mechanism: the device comprises a core strip material guide plate arranged on a frame, wherein a core strip positioning groove is arranged on the core strip material guide plate, and the core strip positioning groove is butted with an external vibration feeder, so that foam core strips are automatically positioned in the core strip positioning groove one by one to be transferred;
a wrapping core-threading mechanism: the package core-penetrating mechanism is provided with a horizontal support plate, at least one containing limiting groove for containing foam cotton core strips is arranged on the horizontal support plate, a first through hole which is through is formed in each of two ends of the containing limiting groove, a core strip push rod which can penetrate through the two ends of the containing limiting groove penetrates through the containing limiting groove, a core strip push rod driving assembly is connected to the outer end portion of each core strip push rod and driven by the core strip push rod driving assembly to reciprocate along the two ends of the containing limiting groove, and the push rod driving assembly further synchronously drives a shaping mandrel which is coaxially arranged with the core strip push rods and is opposite to the core strip push rods at intervals; a wrapping core penetrating station is formed between the core bar push rod and the shaping mandrel; a wrapping shovel plate and a shovel plate driving assembly thereof are arranged on two sides of the wrapping core-penetrating station; the shaping mandrel bends the conductive cloth under the cooperation of the conductive cloth positioning jig which runs to the wrapping and core penetrating station and the jacking cylinder thereof so as to warp two sides of the conductive cloth, and the wrapping shovel plate folds and wraps the warped edges; the core strip push rod pushes the foam cotton core strip positioned in the accommodating limiting groove into the conductive cloth cylinder which is wrapped and shaped from the first through hole, and meanwhile, the shaping mandrel is separated from the conductive cloth cylinder;
foam core bar transfer mechanism: the foam cotton core bar conveying device comprises an adsorption type transfer adsorption head and an adsorption head driving assembly, wherein foam cotton core bars are transferred from a core bar positioning groove of a feeding mechanism to an accommodating limiting groove of a wrapping core-penetrating mechanism;
a hot-pressing mechanism: the hot pressing assembly is positioned right above the wrapping core-penetrating station and is opposite to a position-avoiding through groove on a conductive cloth positioning jig transmitted by a conductive cloth feeding mechanism; when a package shovel plate on the package core-penetrating mechanism presses and folds the conductive cloth, the hot-pressing assembly descends under the driving of the hot-pressing assembly driving assembly of the hot-pressing assembly, and the edge of the overlapped conductive cloth is pressed between the shaping mandrels to realize shaping and packaging;
blanking mechanism: the conductive cloth feeding and discharging mechanism is arranged above a conductive cloth feeding and discharging station of the conductive cloth feeding mechanism, and a finished product wrapped with the penetrated core is taken down from the conductive cloth positioning jig;
the conductive cloth positioning jig is driven by the rotatable feeding base to switch between a wrapping core-penetrating station and a conductive cloth feeding and discharging station; after the conductive cloth blanking mechanism takes down the product wrapped with the penetrated core, the conductive cloth positioning and transferring manipulator transfers the conductive cloth monomer to the conductive cloth positioning jig.
2. The fully automatic parcel core-threading machine of claim 1, characterized in that: a horizontal support plate wrapping the core penetrating mechanism is formed with a convex hollowed-out part, the upper corner areas on two sides of the convex hollowed-out part on the horizontal support plate are respectively provided with an accommodating limiting groove, two ends of each accommodating limiting groove are respectively provided with a first through hole which is communicated with the outside and the convex hollowed-out part in the same axial direction, a penetrating core bar push rod penetrates through each accommodating limiting groove, and the outer end part of each core bar push rod is connected with a push rod driving assembly; the push rod driving component also synchronously drives a shaping mandrel which is coaxially arranged with the core strip push rod and is opposite at intervals, a second through hole which is coaxially arranged with the first through hole is also formed in a bottom transverse strip of the convex hollow part on the horizontal support plate, and the shaping mandrel can shuttle through the second through hole and enter and exit the convex hollow part;
a pair of inner wrapping shovel plates which are arranged in a back direction are arranged inside the convex hollow part, a pair of outer wrapping shovel plates which are arranged in an opposite direction are arranged on two outer sides of the convex hollow part, and the inner wrapping shovel plates and the outer wrapping shovel plates which are arranged in opposite directions form a group of wrapping shovel plates which are folded and formed at the edge of the conductive cloth.
3. The fully automatic parcel core-threading machine of claim 2, characterized in that: two sides of the horizontal support plate are also provided with avoidance concave parts for avoiding the outer wrapping shovel plate, the wrapping shovel plate is in an L-shaped shape which is arranged oppositely, and then the wrapping shovel plate is respectively connected with the shovel plate driving assembly; each group of shovel plate driving assemblies synchronously drive the inner wrapping shovel plates and the outer wrapping shovel plates in the group of wrapping shovel plates to move in opposite directions.
4. The fully automatic parcel core-threading machine of claim 1 or 2, characterized in that: two conductive cloth positioning jigs are respectively arranged at two ends of a rotatable feeding base of the conductive cloth feeding mechanism, namely, one conductive cloth positioning jig is respectively arranged at each of four corners of the rotatable feeding base; the lifting cylinder is arranged below the rotatable feeding base and drives the rotatable feeding base to integrally lift; the rotatable feeding base is driven to rotate in a reciprocating mode through the air cylinder located below the rotatable feeding base, so that the two groups of conductive cloth positioning jigs are switched between the conductive cloth feeding and discharging station and the wrapping core penetrating station in a reciprocating mode.
5. The fully automatic parcel core-threading machine of claim 1, characterized in that: the conductive cloth overturning mechanism is arranged in front of the tail end side of the flying stripping mechanism and comprises a first liftable bracket component, an overturning arm arranged on the first liftable bracket component, an overturning motor arranged on the first liftable bracket component and driving the overturning arm, and conductive cloth adsorption heads arranged at two ends of the overturning arm in a central symmetry mode relative to an overturning shaft, wherein the conductive cloth adsorption head at one end is downwards positioned right above a stripping table top of the flying stripping mechanism; the turning angle of the turning arm is 180 degrees each time.
6. The full-automatic parcel core-drilling machine of claim 1, characterized in that: the foam cotton core strip transferring mechanism is arranged between the foam cotton core strip feeding mechanism and the wrapping core-threading mechanism; the foam core bar transferring mechanism comprises a longitudinal support assembly, a first transverse moving support assembly arranged on the longitudinal support assembly, a longitudinal core bar transferring cylinder with two output ends facing downwards arranged on the first transverse moving support assembly, and core bar adsorption heads respectively arranged on the output ends of the longitudinal core bar transferring cylinder, wherein the position distance of the two core bar adsorption heads is equivalent to the position distance of two core bar positioning grooves of the foam core bar feeding mechanism.
7. The fully automatic parcel core-threading machine of claim 1, characterized in that: the hot pressing mechanism comprises a hot pressing support assembly arranged above the wrapping core penetrating station in a crossing mode, two hot pressing assembly driving components arranged on the hot pressing support assembly, and a hot pressing assembly connected with the output ends of the hot pressing assembly driving components respectively, and the hot pressing assembly comprises a heating tube and a heat conducting block.
8. The fully automatic parcel core-threading machine of claim 1, characterized in that: the blanking mechanism is arranged at a conductive cloth feeding and blanking station of the conductive cloth feeding mechanism; the blanking mechanism comprises a second lifting support assembly, a second transverse moving support assembly arranged on the second lifting support assembly, and two blanking clamping jaw assemblies arranged on the second transverse moving support assembly in a suspending manner; the blanking clamping jaw assembly comprises a clamping jaw support, a clamping jaw driving cylinder and two clamping jaws.
9. The fully automatic parcel core-threading machine of claim 1, characterized in that: a frame of the full-automatic package core penetrating machine is provided with a group of flying stripping mechanisms, a group of conductive fabric turnover mechanisms and a group of conductive fabric transfer manipulators, and the full-automatic package core penetrating machine is correspondingly matched with two groups of foam cotton core strip feeding mechanisms, two groups of core strip transfer mechanisms, two groups of package core penetrating mechanisms, two groups of conductive fabric feeding mechanisms, two groups of hot pressing mechanisms and two groups of discharging mechanisms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221945533.3U CN217832619U (en) | 2022-07-26 | 2022-07-26 | Full-automatic parcel core-drilling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221945533.3U CN217832619U (en) | 2022-07-26 | 2022-07-26 | Full-automatic parcel core-drilling machine |
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| Publication Number | Publication Date |
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| CN217832619U true CN217832619U (en) | 2022-11-18 |
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| CN202221945533.3U Active CN217832619U (en) | 2022-07-26 | 2022-07-26 | Full-automatic parcel core-drilling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116852068A (en) * | 2023-09-01 | 2023-10-10 | 苏州赛腾精密电子股份有限公司 | Assembling device |
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2022
- 2022-07-26 CN CN202221945533.3U patent/CN217832619U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116852068A (en) * | 2023-09-01 | 2023-10-10 | 苏州赛腾精密电子股份有限公司 | Assembling device |
| CN116852068B (en) * | 2023-09-01 | 2023-11-10 | 苏州赛腾精密电子股份有限公司 | Assembling device |
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