CN217752074U

CN217752074U - Foam concrete preparation facilities

Info

Publication number: CN217752074U
Application number: CN202221333149.8U
Authority: CN
Inventors: 孙攀; 王建祥; 陈奕秋; 马雪芹; 陈文杰
Original assignee: ZHEJIANG GUOFENG GROUP CO Ltd
Current assignee: ZHEJIANG GUOFENG GROUP CO Ltd
Priority date: 2022-05-26
Filing date: 2022-05-26
Publication date: 2022-11-08
Anticipated expiration: 2032-05-26

Abstract

The utility model discloses a foam concrete preparation facilities, including first mount, a plurality of groups feed mechanism are installed to the top of first mount, the electric cabinet is installed to one side of first mount, feed mechanism includes the second mount, the up end of first mount is fixed with the second mount, second mount one end is fixed with the hopper, timing device is installed to the up end of second mount, the hopper below is fixed with first material pipe, first discharge valve is installed to one side of first material pipe, inductive probe is installed to the lower terminal surface of first material pipe, first mount one side is fixed with rack and telescopic link, telescopic link one end is fixed with the rectangular block, rectangular block one side is rotated and is connected with the pivot, pivot one end fixedly connected with discharge box. The first discharge valve of signal of telecommunication control is opened through inductive probe, closes through timing device control first discharge valve, realizes the control and adds the volume of required material in the discharge box, unloads out the material through telescopic link drive discharge box, realizes automatic feeding.

Description

Foam concrete preparation facilities

Technical Field

The utility model relates to a foam concrete preparation facilities field, a foam concrete preparation facilities specifically says so.

Background

The foam concrete is a light heat-insulating material widely used at present, has light weight, good heat-insulating property and low price, and is a leading product of an environment-friendly and energy-saving wall material at present. The popularization and use of the novel wall material can not only improve the building function, improve the construction quality and the construction efficiency, meet the requirements of modernization and functionalization of the building industry, but also effectively utilize the existing industrial waste material resources and improve the resource utilization rate.

However, most of the prior methods adopt manual blending and stirring, wherein the raw materials are weighed in proportion and then mixed together, the mixed raw materials are uniformly stirred, and finally the uniformly stirred raw materials are conveyed to a mold for molding. Because the manual operation is completely adopted, the automation degree is low, the working efficiency is low, and the labor intensity is high.

Therefore, a foam concrete preparation device is provided to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the defects of the prior art and provides a foam concrete preparation device.

In order to realize the above purpose, the utility model adopts the following technical scheme:

a foam concrete preparation facilities which characterized in that: the automatic feeding device comprises a first fixing frame, wherein a plurality of groups of feeding mechanisms are arranged above the first fixing frame, an electric cabinet is arranged on one side of the first fixing frame, the feeding mechanisms comprise a second fixing frame, one end of the second fixing frame is fixed on the upper end face of the first fixing frame, a hopper is fixed at the other end of the second fixing frame, a timing device is arranged on the upper end face of the second fixing frame, a first material pipe is fixed below the hopper, a first discharging valve is arranged on one side of the first material pipe, an induction probe is arranged on the lower end face of the first material pipe, a rack and a telescopic rod are fixed on one side of the first fixing frame, a rectangular block is fixed at one end of the telescopic rod, a first magnet is fixed on one side of the rectangular block, a rotating shaft is rotatably connected to one side of the rectangular block, and a discharging box is fixedly connected to one end of the rotating shaft, the outer wall of the rotating shaft is fixedly provided with a gear and a second magnet, the gear is meshed with a rack, a plurality of groups of feeding mechanisms respectively correspond to a plurality of materials required by foam concrete in preparation, a discharging box is arranged below the feeding mechanism and is sensed through an induction probe, the induction probe sends out an electric signal to control a first discharging valve to be opened, a hopper adds the materials into the discharging box, the action time set by a timing device of each group is different according to different ratios of the materials, the first discharging valve is controlled to be closed through the timing device, the amount of the materials required by the materials added into the discharging box of each group is accurately controlled, the extension of a telescopic rod is controlled through an electric control box, the telescopic rod drives the discharging box to move to one side and turn over under the matching of the gear and the rack, the materials in the discharging box are discharged, and automatic feeding is realized.

Specifically, the tooth mouth length of the rack just meets the rotation degree of the gear;

specifically, a third fixing frame is fixed on one side of the first fixing frame, a stirring box is fixed on one side of the third fixing frame, a stirring rod is rotatably connected inside the stirring box, and a discharge opening is formed in the bottom end inside the stirring box;

specifically, a motor is fixed at one end of the stirring rod;

specifically, a fourth fixing frame is fixed on one side of the first fixing frame, and a motor is fixed at one end of the fourth fixing frame;

specifically, the inner wall of the stirring box is a wedge-shaped surface, so that the mixed materials can flow to the stirring center conveniently, stirring is promoted, and the stirred mixed materials can be discharged from the discharge opening conveniently;

specifically, a second material pipe is fixed below the discharge opening, and a second discharge valve is installed inside the second material pipe;

specifically, the opening and closing actions of the second discharging valve are controlled by an electric cabinet.

The utility model has the advantages that:

(1) A foam concrete preparation facilities, through setting up first mount, a plurality of feed mechanism of group are installed in the top of first mount, the electric cabinet is installed to one side of first mount, the fixed second mount of up end at first mount, the one end of second mount is fixed with the hopper, timing device is installed to the up end of second mount, the below of hopper is fixed with first material pipe, first discharge valve is installed to one side of first material pipe, inductive probe is installed to the lower terminal surface of first material pipe, one side of first mount is fixed with rack and telescopic link, the one end of telescopic link is fixed with the rectangular block, one side of rectangular block rotates and is connected with the pivot, the one end fixedly connected with discharge box of pivot, send the first discharge valve of electric signal control through inductive probe and open, the hopper adds the material to the discharge box in, close through timing device control first discharge valve, realize that control adds the volume of required material in the discharge box, rethread electric cabinet control telescopic link drives the discharge box and overturns to one side motion and under the cooperation of gear and rack, thereby unload the material in the incasement, realize the automatic operation material is loaded, the degree of adopting, the work intensity is also improved, the automation has also been improved.

(2) A foam concrete preparation facilities, through having seted up a plurality of discharge openings in the below of agitator tank, all be fixed with the second material pipe in the below of a plurality of discharge openings, all install the second discharge valve in the inside of second material pipe, place the foam through the below at the second material pipe again and mix earth preparation template, realize making a plurality of foam concrete simultaneously, improved work efficiency once more, and the break-make through automatically controlled mode control second material pipe has improved degree of automation once more.

Drawings

FIG. 1 is a structural diagram of a foam concrete producing apparatus according to the present invention;

FIG. 2 is a bottom view of a foam concrete producing apparatus provided by the present invention;

FIG. 3 is a structural diagram of the stirring box provided by the present invention;

fig. 4 is a structural diagram of the stirring rod provided by the present invention;

fig. 5 is a structural diagram of the position relationship among the telescopic rod, the rectangular block, the rotating shaft, the discharging box, the rack, the gear, the second magnet and the second magnet provided by the utility model;

fig. 6 is a side view of the position relationship among the telescopic rod, the rectangular block, the rotating shaft, the rack, the gear, the second magnet and the second magnet provided by the present invention;

FIG. 7 is an enlarged view of area a of FIG. 2;

fig. 8 is an enlarged view of the area b in fig. 6.

In the figure: 1. the device comprises a first fixing frame, 2, a feeding mechanism, 21, a second fixing frame, 22, a timing device, 23, a hopper, 24, a first material pipe, 25, a first discharging valve, 26, an induction probe, 31, a rack, 32, an expansion rod, 33, a rectangular block, 34, a rotating shaft, 35, a gear, 36, a discharging box, 37, a second magnet, 38, a first magnet, 41, a fourth fixing frame, 42, a motor, 43, a stirring box, 44, a stirring rod, 45, a discharging opening, 46, a second material pipe, 47, a second discharging valve, 48, a third fixing frame, 5 and an electric cabinet.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand and understand, the present invention is further described below with reference to the following embodiments.

As shown in fig. 1-8, the foam concrete preparation device of the present invention is characterized in that: the device comprises a first fixing frame 1, wherein a plurality of groups of feeding mechanisms 2 are installed above the first fixing frame 1, and an electric cabinet 5 is installed on one side of the first fixing frame 1.

Feed mechanism 2 includes second mount 21, the up end at first mount 1 is fixed to the one end of second mount 21, the other end of second mount 21 is fixed with hopper 23, timing device 22 is installed to the up end of second mount 21, the below of hopper 23 is fixed with first material pipe 24, first discharge valve 25 is installed to one side of first material pipe 24, inductive probe 26 is installed to the lower terminal surface of first material pipe 24, one side of first mount 1 is fixed with rack 31 and telescopic link 32, the one end of telescopic link 32 is fixed with rectangular block 33, one side of rectangular block 33 is fixed with first magnet 38, one side of rectangular block 33 is rotated and is connected with pivot 34, the one end fixedly connected with discharge box 36 of pivot 34, the outer wall of pivot 34 is fixed with gear 35 and second magnet 37, gear 35 and rack 31 meshing.

The plurality of groups of feed mechanisms 2 respectively correspond to a plurality of materials required by the foam concrete in preparation, a discharging box 36 is arranged below the material, the sensing probe 26 sends out an electric signal to control the first discharging valve 25 to be opened, the hopper 23 adds the materials into the discharging box 36, the materials are mixed according to different materials, the set action time of the timing device 22 of each group is different, the first discharging valve 25 is controlled to be closed through the timing device 22, the amount of the materials required by the materials added into the discharging box 36 of each group is accurately controlled, the telescopic rod 32 is controlled to extend through the electric control box 5, the telescopic rod 32 drives the discharging box 36 to move to one side and turn over for 180 degrees under the matching of the gear 35 and the rack 31, the materials in the discharging box 36 are discharged, and automatic feeding is realized.

The length of the tooth opening of the rack 31 just satisfies the 180-degree rotation of the gear 35.

A third fixing frame 48 is fixed on one side of the first fixing frame 1, a stirring box 43 is fixed on one side of the third fixing frame 48, a stirring rod 44 is rotatably connected inside the stirring box 43, and a discharging opening 45 is formed in the bottom end inside the stirring box 43.

The motor 42 is fixed to one end of the stirring rod 44.

A fourth fixing frame 41 is fixed on one side of the first fixing frame 1, and a motor 42 is fixed on one end of the fourth fixing frame 41.

The inner wall of agitator tank 43 is the wedge face, and the material after the stirring of being convenient for flows to the stirring center, promotes the stirring, and the mixed material after the stirring of being convenient for simultaneously discharges from discharge opening 45.

A second material pipe 46 is fixed below the discharge opening 45, and a second discharge valve 47 is installed inside the second material pipe 46.

The opening and closing of the second discharge valve 47 is controlled by the electric cabinet 5.

In particular, the hopper 23 is first filled with the desired material and, as shown in figures 1 and 5 of the accompanying drawings, the electric cabinet 5 is used for controlling the telescopic rod 32 to contract, the telescopic rod 32 drives the rectangular block 33 to move towards the same side, the rectangular block 33 drives the rotating shaft 34 to move towards the same side, the rotating shaft 34 drives the gear 35 to move towards the same side, the gear 35 rotates 180 degrees anticlockwise along the tooth mouth of the rack 31, the gear 35 is separated from the tooth mouth of the rack 31 after rotating 180 degrees, the gear 35 drives the rotating shaft 34 to rotate 180 degrees anticlockwise, the rotating shaft 34 drives the discharging box 36 to rotate 180 degrees anticlockwise, the opening of the discharging box 36 is upward, the second magnet 37 is adsorbed with the first magnet 38, so that the shaft 34 does not rotate during movement, thereby ensuring that the discharge box 36 does not rotate during movement, the opening of the electric discharge box is always upward and cannot deflect until the telescopic rod 32 is completely contracted, the discharge box 36 just moves to the position right below the first material pipe 24, the induction probe 26 senses that the discharge box 36 is arranged below, the induction probe 26 sends an electric signal to the electric control box 5, the electric control box 5 controls the first discharge valve 25 to be opened, at the same time, the electric cabinet 5 controls the timing devices 22 of each group to be electrified, the materials in the hopper 23 start to fall from the first material pipe 24 into the discharge box 36, the timing devices 22 of each group start to act in sequence after reaching the action values set by the timing devices 22 of each group, the timing devices 22 of each group after acting control the first discharge valves 25 of the same group to close, after all the first discharge valves 25 are closed, the electric cabinet 5 controls the extension of the telescopic rods 32 again, the telescopic rods 32 drive the discharge box 36 to move towards one side of the stirring box 43, when the gear 35 moves to the tooth opening of the rack 31, the discharge box 36 rotates clockwise 180 degrees, the opening of the discharge box 36 faces downward and the material is discharged into the stirring box 43.

The electric cabinet 5 is used for starting the motor 42 to rotate, the motor 42 drives the stirring rod 44 to rotate and stir the mixed material, after the stirring is completed, the electric cabinet 5 controls the motor 42 to stop rotating, at the moment, the foam concrete manufacturing mold is placed below the second material pipe 46, the second discharging valve 47 is controlled to be opened through the electric cabinet 5, the mixed material after the stirring falls into the foam concrete manufacturing mold through the second material pipe 46 through the discharging opening 45, after the mixed material is hardened, the foam concrete manufacturing mold plate is disassembled, and the foam concrete is taken out.

The batch foam concrete manufacturing die can use the conveyor belt as a carrier, and the conveyor belt is precisely controlled to stay below the second material pipe 46, so that full automation is realized, the time for waiting for hardening of the material after stirring is saved, and the working efficiency is improved.

It should be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles applied thereto. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.

Claims

1. A foam concrete preparation facilities which characterized in that: the device comprises a first fixing frame (1), wherein a plurality of groups of feeding mechanisms (2) are arranged above the first fixing frame (1), and an electric cabinet (5) is arranged on one side of the first fixing frame (1);

the feeding mechanism (2) comprises a second fixing frame (21), one end of the second fixing frame (21) is fixed on the upper end face of the first fixing frame (1), the other end of the second fixing frame (21) is fixed with a hopper (23), the upper end face of the second fixing frame (21) is provided with a timing device (22), a first material pipe (24) is fixed below the hopper (23), one side of the first material pipe (24) is provided with a first discharging valve (25), the lower end face of the first material pipe (24) is provided with an induction probe (26), one side of the first fixing frame (1) is fixed with a rack (31) and an expansion link (32), one end of the expansion link (32) is fixed with a rectangular block (33), one side of the rectangular block (33) is fixed with a first magnet (38), one side of the rectangular block (33) is rotatably connected with a rotating shaft (34), one end of the rotating shaft (34) is fixedly connected with a discharging box (36), the outer wall of the rotating shaft (34) is fixed with a gear (35) and a second magnet (37), and the gear (35) is meshed with the rack (31);

a plurality of feed mechanism (2) of group correspond foam concrete required a plurality of materials in preparation respectively, it has discharge box (36) to sense its below through inductive probe (26), inductive probe (26) send out electric signal control first discharge valve (25) and open, hopper (23) are to adding the material in discharge box (36), the ratio according to different kinds of material is different, the action time that timing device (22) of every group set for is different, close through timing device (22) control first discharge valve (25), thereby realize that accurate control adds the quantity of required material in every discharge box (36) of group, rethread electric control case (5) control telescopic link (32) extension, telescopic link (32) drive discharge box (36) are to the side motion and overturn 180 degrees under the cooperation of gear (35) and rack (31), thereby unload the material in the discharge box (36), realize automatic feeding.

2. The apparatus for producing foamed concrete according to claim 1, wherein: the length of the tooth opening of the rack (31) just meets the requirement that the gear (35) rotates 180 degrees.

3. A foamed concrete producing apparatus according to claim 1, characterized in that: one side of first mount (1) is fixed with third mount (48), one side of third mount (48) is fixed with agitator tank (43), the inside of agitator tank (43) is rotated and is connected with puddler (44), discharge opening (45) have been seted up to the bottom of the inside of agitator tank (43).

4. A foamed concrete producing apparatus according to claim 3, characterized in that: and a motor (42) is fixed at one end of the stirring rod (44).

5. A foamed concrete producing apparatus according to claim 1, characterized in that: a fourth fixing frame (41) is fixed on one side of the first fixing frame (1), and a motor (42) is fixed at one end of the fourth fixing frame (41).

6. A foamed concrete producing apparatus according to claim 3, characterized in that: the inner wall of agitator tank (43) is the wedge face, and the material after the stirring of being convenient for flows to the stirring center, promotes the stirring, and the combined material after the stirring of being convenient for simultaneously discharges from discharge opening (45).

7. A foamed concrete producing apparatus according to claim 3, characterized in that: a second material pipe (46) is fixed below the discharge opening (45), and a second discharge valve (47) is installed inside the second material pipe (46).

8. The apparatus for producing foamed concrete according to claim 7, wherein: the opening and closing actions of the second discharging valve (47) are controlled by an electric cabinet (5).