CN217647479U - Full-automatic casting machine - Google Patents
Full-automatic casting machine Download PDFInfo
- Publication number
- CN217647479U CN217647479U CN202123063653.9U CN202123063653U CN217647479U CN 217647479 U CN217647479 U CN 217647479U CN 202123063653 U CN202123063653 U CN 202123063653U CN 217647479 U CN217647479 U CN 217647479U
- Authority
- CN
- China
- Prior art keywords
- pouring
- casting
- platform
- driving unit
- full
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model discloses a full-automatic casting machine, the casting platform is slidably mounted on a slide rail, a positioning mechanism capable of fixing the casting platform is further arranged on the slide rail, a fixed seat and a casting mechanism are arranged on one side of the casting platform, the casting mechanism is arranged on the fixed seat, a driving unit is arranged in the middle of the casting platform and is in driving connection with the fixed seat, the driving unit can drive the casting mechanism to rotate in an inclined manner, and a control console and a power distribution cabinet are arranged on the other side of the casting platform; the conductor loading frame is provided with a railing on one side, and the power distribution cabinet is further provided with a radiator on one side. The automatic casting device is high in automation degree of operation, safe and controllable in operation process, high in casting speed and high in precision due to the fact that the driving unit automatically controls the casting mechanism to rotate for casting; the high-power driving unit is adopted and matched with the radiator, so that the space occupation is small, and the radiating efficiency is high; the auxiliary material adding mechanism can accurately add specified metal elements in the pouring process.
Description
Technical Field
The utility model relates to a pouring equipment field, concretely relates to full-automatic casting machine.
Background
The casting machine is used for completing casting and pouring in a workshop, can improve the success rate of castings and reduce the waste of molten iron and the occurrence of burning phenomena. With the increasing expansion of casting yield and the increasing requirements on casting quality, the iron liquid pouring is a weak link of a foundry.
The existing foundry finishes the pouring of molten iron by manually operating a pouring ladle, so that the labor condition is poor, the labor intensity is high, and the safety is poor. Along with the wide use of high-efficient molding equipment, the production beat is faster and faster, and manual operation is very nervous, often makes molding line production ability receive the pin because the problem of pouring link, and the foundry goods rejection rate is high moreover, and the iron liquid is extravagant serious, and the pouring worker burns the phenomenon and takes place occasionally. An automatic casting machine which is safe, accurate and efficient is urgently needed in the market.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model aims at providing an easily control full-automatic casting machine.
To realize the technical purpose, the utility model discloses a scheme is: a full-automatic casting machine comprises a casting platform, wherein the casting platform is slidably mounted on a slide rail, a positioning mechanism capable of fixing the casting platform is further arranged on the slide rail, a fixed seat and a casting mechanism are arranged on one side of the casting platform, the casting mechanism is arranged on the fixed seat, a driving unit is arranged in the middle of the casting platform and is in driving connection with the fixed seat, the driving unit can drive the casting mechanism to rotate in an inclined mode, and a control console and a power distribution cabinet are arranged on the other side of the casting platform;
the pouring mechanism comprises a fixed frame and a pouring barrel, the pouring barrel is hinged to the middle of the fixed frame through a rotating shaft, a lifting hole is formed in the top of the fixed frame, a manual wheel is further connected to one side of the rotating shaft, at least three hanging holes are formed in the outer side of the top of the pouring barrel, at least three positioning pieces are arranged at the bottom of the pouring barrel, and a liquid outlet nozzle is arranged on one side of the outer wall of the pouring barrel;
a command feeding rack on which an operator stands is further arranged on one side of the pouring mechanism, and a railing is arranged on one side of the command feeding rack;
the power distribution cabinet is characterized in that a radiator is further arranged on one side of the power distribution cabinet, and a protection plate is further covered outside the radiator.
Preferably, a support frame is further arranged on one side of the pouring mechanism, and at least one auxiliary material adding mechanism is arranged on the support frame;
this auxiliary material adds mechanism has the feed inlet, stores the storehouse, pump and guiding tube combination forms, the feed inlet sets up and is storing the storehouse top, it is provided with the pump to store storehouse one side, it passes through pump and guiding tube intercommunication to store the storehouse.
Preferably, a second rail for conveying the molding sand is further arranged on one side of the sliding rail in parallel.
Preferably, at least one infrared detector for positioning the molding sand is arranged on the side surface of the casting platform.
Preferably, the heat sink is formed by combining fins and a heat dissipation fan.
The utility model has the advantages that the automation degree of the operation is high, the operation process is safe and controllable, the automatic control pouring mechanism of the driving unit rotates for pouring, the pouring speed is high, and the precision is high; the high-power driving unit is matched with the radiator, so that the space occupation is small, and the radiating efficiency is high; the auxiliary material adding mechanism can accurately add specified metal elements in the pouring process.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
fig. 3 is a schematic structural view of the pouring mechanism of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-3, a specific embodiment of the present invention is a full-automatic casting machine, including a casting platform 1, the casting platform 1 is slidably mounted on a slide rail 2, the slide rail 2 is further provided with a positioning mechanism 3 capable of fixing the casting platform 1, one side of the casting platform 1 is provided with a fixing seat 4 and a casting mechanism 5, the casting mechanism 5 is placed on the fixing seat 4, the casting mechanism 5 and the fixing seat 4 are connected by using a positioning pin, the middle part of the casting platform 1 is provided with a driving unit 6, the driving unit 6 is in driving connection with the fixing seat 4, the driving unit 6 can drive the casting mechanism 5 to tilt and rotate, and the other side of the casting platform 1 is provided with a control console 7 and a power distribution cabinet 8;
the pouring mechanism 5 comprises a fixed frame 501 and a pouring ladle 502, the pouring ladle 502 is hinged to the middle of the fixed frame 501 through a rotating shaft 503, a lifting hole 504 is formed in the top of the fixed frame 501, a manual wheel 505 is further connected to one side of the rotating shaft 503, at least three hanging holes 506 are formed in the outer side of the top of the pouring ladle 502, at least three positioning pieces 507 are arranged at the bottom of the pouring ladle 502, and a liquid outlet 508 is formed in one side of the outer wall of the pouring ladle 502;
a command loading frame 10 on which an operator stands is further arranged on one side of the pouring mechanism 5, and a railing 11 is arranged on one side of the command loading frame 10; when the pouring mechanism is hoisted, the pouring barrel is covered by the barrel cover, installation is commanded by appointed workers, the pouring mechanism is fixedly connected with the fixed seat through the bolt after the pouring mechanism is hoisted to an appointed position, and no operator commands the material loading frame.
The power distribution cabinet 8 is characterized in that a radiator 12 for radiating the drive unit 6 is further arranged on one side of the power distribution cabinet, and a protection board 13 is further covered outside the radiator 12.
A support frame 14 with a fixed table is further arranged above one side of the pouring mechanism 5, and at least one auxiliary material adding mechanism 9 is arranged on the fixed table of the support frame 14;
the auxiliary material adding mechanism 9 is formed by combining a feed inlet 901, a storage bin 902, a pump 903 and a guide pipe 904, wherein the feed inlet 901 is arranged at the top of the storage bin 902, the pump 903 is arranged on one side of the storage bin 902, and the storage bin 902 is communicated with the guide pipe 904 through the pump 903.
In order to facilitate automatic production, a second rail for conveying molding sand is arranged on one side of the sliding rail 2 in parallel. Through the second conduit, the prepared molding sand can be transferred to a designated casting area.
In order to facilitate the confirmation of the position of the molding sand, the casting platform 5 is provided with at least one infrared detector for positioning the molding sand on the side surface.
In order to improve the heat dissipation performance, the heat sink 12 is formed by combining two heat dissipation fans 16, the driving unit 6 is formed by combining a gear set and a driving motor 15, the driving motor 15 is vertically arranged, and the heat dissipation fans 16 are installed on the driving motor 15.
When the device is used, a worker stands on the command feeding frame to command the pouring mechanism filled with molten iron to be hoisted to the fixed seat, and a driving unit is in driving connection with the rotating shaft; the driving unit adjusts the casting barrel on the casting mechanism to a specified angle, and the molding sand is conveyed to a specified position below the liquid outlet nozzle; the pouring mechanism controls the inclination angle and calculates pouring time, and after one molding sand is poured, the pouring mechanism is switched to the next automatic pouring. Controlling the time of pouring molten iron, stopping pouring when the time of the molten iron exceeds or the temperature of the molten iron is lower than a set value, and replacing the next barrel of molten iron; because part of elements in the molten iron are easy to deposit at the bottom, an auxiliary material adding mechanism is required to add corresponding metal elements in the pouring process.
The control process is as follows: the second track and the pouring mechanism carry out data interaction, and the sand mold to be moved is calculated according to data between the second track and the pouring mechanism; starting a pouring mechanism, calculating front and back, upper and lower, left and right target positions by the pouring mechanism according to currently selected parameter data, comparing data fed back by an encoder when the pouring machine moves with the target data, and stopping when the target position is reached; a pouring barrel of the pouring mechanism inclines forwards for pouring, the first box detects molten iron through the vision system during pouring (the second box starts to detect that the molten iron judges the molten iron by reaching the position where the previous box of molten iron stops, and the vision system is not needed for judging), and after the molten iron is detected, the weighing system feeds back the weight to calculate whether pouring can be completed. And after the pouring is finished, the pouring ladle is inclined backwards according to the set angle number.
The automatic pouring device is high in automation degree of operation, safe and controllable in operation process, high in pouring speed and high in precision, and the pouring mechanism is automatically controlled by the driving unit to rotate for pouring; the high-power driving unit is matched with the radiator, so that the space occupation is small, and the radiating efficiency is high; the auxiliary material adding mechanism can accurately add specified metal elements in the pouring process.
Above, only be the preferred embodiment of the present invention, not be used for limiting the present invention, all the technical essence of the present invention should be included in the protection scope of the present invention for any slight modification, equivalent replacement and improvement made to the above embodiments.
Claims (5)
1. The utility model provides a full-automatic casting machine which characterized in that: the pouring device comprises a pouring platform, wherein the pouring platform is slidably mounted on a slide rail, a positioning mechanism capable of fixing the pouring platform is further arranged on the slide rail, a fixed seat and a pouring mechanism are arranged on one side of the pouring platform, the pouring mechanism is arranged on the fixed seat, a driving unit is arranged in the middle of the pouring platform and is in driving connection with the fixed seat, the driving unit can drive the pouring mechanism to rotate in an inclined mode, and a control console and a power distribution cabinet are arranged on the other side of the pouring platform;
the pouring mechanism comprises a fixing frame and a pouring bucket, the pouring bucket is hinged to the middle of the fixing frame through a rotating shaft, a lifting hole is formed in the top of the fixing frame, a manual wheel is further connected to one side of the rotating shaft, at least three hanging holes are formed in the outer side of the top of the pouring bucket, at least three positioning pieces are arranged at the bottom of the pouring bucket, and a liquid outlet nozzle is arranged on one side of the outer wall of the pouring bucket;
a command feeding rack on which an operator stands is further arranged on one side of the pouring mechanism, and a railing is arranged on one side of the command feeding rack;
the power distribution cabinet is characterized in that a radiator is further arranged on one side of the power distribution cabinet, and a protective plate is further covered outside the radiator.
2. The full-automatic casting machine according to claim 1, characterized in that: one side of the pouring mechanism is also provided with a support frame, and the support frame is provided with at least one auxiliary material adding mechanism;
this auxiliary material adds mechanism has the feed inlet, stores the storehouse, pump and guiding tube combination forms, the feed inlet sets up and is storing the storehouse top, it is provided with the pump to store storehouse one side, it passes through pump and guiding tube intercommunication to store the storehouse.
3. The full-automatic casting machine according to claim 1, characterized in that: and a second track for conveying molding sand is arranged on one side of the sliding rail in parallel.
4. The full-automatic casting machine according to claim 1, characterized in that: and at least one infrared detector for positioning the molding sand is arranged on the side surface of the casting platform.
5. The full-automatic casting machine according to claim 1, characterized in that: the radiator is formed by combining two heat dissipation fans, the driving unit is formed by combining a gear set and a driving motor, and the heat dissipation fans are installed on the driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123063653.9U CN217647479U (en) | 2021-12-02 | 2021-12-02 | Full-automatic casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123063653.9U CN217647479U (en) | 2021-12-02 | 2021-12-02 | Full-automatic casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217647479U true CN217647479U (en) | 2022-10-25 |
Family
ID=83660969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123063653.9U Active CN217647479U (en) | 2021-12-02 | 2021-12-02 | Full-automatic casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217647479U (en) |
-
2021
- 2021-12-02 CN CN202123063653.9U patent/CN217647479U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6059011A (en) | Low pressure die-casting plant with improved production capacity | |
| CN1733394B (en) | Metal automatic casting device and method | |
| WO2010146908A1 (en) | Method for supplying molten metal to automatic pouring machine and facility therefor | |
| US20120267834A1 (en) | Pouring equipment having melting furnace | |
| CN210475681U (en) | Automatic pipe cutting machine | |
| JP5711132B2 (en) | Method and apparatus for supplying molten metal from melting furnace to treatment ladle | |
| CN217647479U (en) | Full-automatic casting machine | |
| US6637496B1 (en) | Rotary casting system for pressurized casting machines | |
| JP2001507631A (en) | Method and apparatus for controlling the movement of a ladle with a small casting height in a casting plant | |
| CN110744039A (en) | Casting production casting machine | |
| EP2929959B1 (en) | Manual casting system for cast metals in mould or mould in sand | |
| JPH1190616A (en) | Automatic molten metal pouring device | |
| CN210730915U (en) | Automatic covering agent adding device | |
| CN212291673U (en) | Stepping storage table capable of positioning zinc ingots and automatic zinc ingot adding system | |
| CN213381530U (en) | Full-automatic dotting machine | |
| JPH10235453A (en) | Molten metal pouring device | |
| CN112605378A (en) | Front and back tilting device for steel ladle or foundry ladle and production method | |
| KR101767184B1 (en) | Dispenser process improving auto system for centrifugal casting | |
| CN211489548U (en) | Full-automatic continuous casting production line for magnesium alloy | |
| CN219852106U (en) | Feeding turnover device for semi-continuous casting machine | |
| JP2020001071A (en) | Molten metal distribution device for nonferrous molten metal | |
| CN218137941U (en) | Crystallizer maintenance detection device | |
| CN219211599U (en) | Smelting furnace for casting | |
| CN214185211U (en) | Casting machine | |
| KR100494951B1 (en) | A strainer setting device of casting mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |