CN217638757U - Photovoltaic crystal silicon battery piece basket of flowers visual detection system - Google Patents
Photovoltaic crystal silicon battery piece basket of flowers visual detection system Download PDFInfo
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- CN217638757U CN217638757U CN202220199079.5U CN202220199079U CN217638757U CN 217638757 U CN217638757 U CN 217638757U CN 202220199079 U CN202220199079 U CN 202220199079U CN 217638757 U CN217638757 U CN 217638757U
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Abstract
The utility model discloses a photovoltaic crystal silicon battery piece flower basket visual detection system for image sampling photovoltaic crystal silicon battery piece flower basket, include: fixed frame, electronic slide rail device, industry camera and plate-shaped backlight, fixed frame is located photovoltaic crystal silicon cell piece basket of flowers wherein one side, electronic slide rail device has vertical slide rail and mobile slider on the vertical slide rail, vertical slide rail is fixed in fixed frame, industry camera is fixed in mobile slider, the shooting direction orientation of industry camera photovoltaic crystal silicon cell piece basket of flowers, the plate-shaped backlight is located the relative opposite side of photovoltaic crystal silicon cell piece basket of flowers, the light-emitting direction orientation of plate-shaped backlight photovoltaic crystal silicon cell piece basket of flowers. The beneficial effects of the utility model reside in that: the complete sampling image of the photovoltaic crystal silicon cell flower basket can be realized.
Description
Technical Field
The utility model relates to a photovoltaic crystal silicon battery field, especially, photovoltaic crystal silicon battery piece basket of flowers vision detection system.
Background
Referring to fig. 1, a photovoltaic crystalline silicon cell flower basket is shown. Photovoltaic crystal silicon battery pieces can be stacked in the flower basket. The more the number of the photovoltaic crystal silicon battery pieces is, the higher the flower basket is. The stacking state of the photovoltaic crystal silicon battery pieces in the flower basket can influence the normal operation of a follow-up piece inserting machine, the breakage influences the production efficiency, the adhesion influences the subsequent process, and the batch reworking is caused to seriously reduce the production efficiency and improve the cost. At present, some manufacturers begin to detect the defects of the flower basket by using an industrial camera and combining a visual detection technology. Because the industrial camera and the flower basket are fixed in the visual detection process, the height of the flower basket is high, and the visual field of the industrial camera is limited, a plurality of industrial cameras are required to be arranged in the field for joint image sampling so as to obtain a complete sampling image about the flower basket.
SUMMERY OF THE UTILITY MODEL
The utility model discloses solve among the prior art photovoltaic crystal silicon battery piece basket of flowers visual detection and need adopt many industrial cameras to carry out the problem of joint image sampling, provide a novel photovoltaic crystal silicon battery piece basket of flowers visual detection system.
In order to realize the purpose, the technical scheme of the utility model is as follows: photovoltaic crystal silicon battery piece basket of flowers vision detection system for image sampling photovoltaic crystal silicon battery piece basket of flowers includes: fixed frame, electronic slide rail device, industry camera and plate-shaped backlight, fixed frame is located photovoltaic crystal silicon cell piece basket of flowers wherein one side, electronic slide rail device has vertical slide rail and mobile slider on the vertical slide rail, vertical slide rail is fixed in fixed frame, industry camera is fixed in mobile slider, the shooting direction orientation of industry camera photovoltaic crystal silicon cell piece basket of flowers, the plate-shaped backlight is located the relative opposite side of photovoltaic crystal silicon cell piece basket of flowers, the light-emitting direction orientation of plate-shaped backlight photovoltaic crystal silicon cell piece basket of flowers.
As the preferred scheme of photovoltaic crystal silicon battery piece basket of flowers visual inspection system, still include: the angle adjusting seat is used for fixing the industrial camera on the movable sliding block.
As a preferable scheme of the photovoltaic crystalline silicon cell flower basket visual detection system, the system further comprises another industrial camera, and the two industrial cameras have different shooting angles.
The utility model also discloses photovoltaic crystal silicon battery piece basket of flowers visual detection system for image sampling photovoltaic crystal silicon battery piece basket of flowers, include: fixed frame, industry camera, basket of flowers transmission conveyor and bar backlight, fixed frame is located photovoltaic crystal silicon cell piece basket of flowers wherein one side, industry camera is fixed in fixed frame, the shooting direction orientation of industry camera photovoltaic crystal silicon cell piece basket of flowers, the bar backlight is located the relative opposite side of photovoltaic crystal silicon cell piece basket of flowers, the bar backlight with industry camera is in the coplanar, the light-emitting direction orientation of bar backlight photovoltaic crystal silicon cell piece basket of flowers.
As the preferred scheme of photovoltaic crystal silicon battery piece basket of flowers visual detection system, still include: the angle adjusting seat is used for fixing the industrial camera on the fixed rack.
As a preferable scheme of the photovoltaic crystalline silicon cell flower basket visual detection system, the types of the flower basket transmission conveying device comprise: conveying slide rail, conveyer belt, elevating platform, manipulator.
Compared with the prior art, the beneficial effects of the utility model reside in at least: one of the industrial camera and the photovoltaic crystal silicon cell flower basket is static, and the other one moves, so that a single industrial camera can perform complete sampling images on the photovoltaic crystal silicon cell flower basket, and the production cost of the detection equipment is greatly reduced.
In addition to the technical problems, technical features constituting technical aspects, and advantageous effects brought by the technical features of the technical aspects described above, other technical problems, technical features included in the technical aspects, and advantageous effects brought by the technical features solved by the present invention will be described in further detail with reference to the accompanying drawings.
Drawings
Fig. 1 is an appearance schematic diagram of a photovoltaic crystal silicon cell flower basket in the prior art.
Fig. 2 is a schematic structural diagram of embodiment 1 of the present invention.
Fig. 3 is a schematic structural diagram of embodiment 2 of the present invention.
Fig. 4 is a schematic structural diagram of embodiment 3 of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
Example 1:
referring to fig. 2, a visual inspection system for a photovoltaic crystalline silicon cell basket is shown. The photovoltaic crystalline silicon cell flower basket visual detection system is used for sampling the photovoltaic crystalline silicon cell flower basket 1.
The vision detection system for the photovoltaic crystal silicon cell flower basket is composed of a fixed frame 2, an electric sliding rail device 3, an industrial camera 4, a plate-shaped backlight source 5 and the like.
The fixed frame 2 is positioned on the right side of the photovoltaic crystalline silicon cell flower basket 1. The stationary gantry 2 is fixed. The fixed frame 2 is in an inverted T shape.
The electric slide rail device 3 is provided with a vertical slide rail and a movable slide block on the vertical slide rail. The vertical slide rail is fixed to the fixed frame 2. The movable slider can move up and down along the vertical sliding rail.
The industrial camera 4 is fixed to the movable slider. The industrial camera 4 and the movable slider act synchronously, that is, the industrial camera 4 can move up and down along with the movable slider. The shooting direction of the industrial camera 4 is towards the left and towards the photovoltaic crystalline silicon cell flower basket 1.
Preferably, the method further comprises the following steps: an angle adjusting seat 6. The industrial camera 4 is fixed on the movable sliding block through the angle adjusting seat 6. With the angle adjustment base, fine adjustment of the shooting direction of the industrial camera 4, such as an up direction, a down direction, a front direction, or a rear direction, can be made.
And the plate-shaped backlight source 5 is positioned on the left side of the photovoltaic crystal silicon cell flower basket 1. The plate-shaped backlight 5 is fixed. The plate-shaped backlight 5 may be fixed to the peripheral frame. The light-emitting direction of the plate-shaped backlight source 5 faces the right and faces the photovoltaic crystal silicon cell flower basket 1. And the light emitted by the plate-shaped backlight source 5 completely covers the photovoltaic crystal silicon cell flower basket 1.
The working principle is as follows: the initial position of the industrial camera 4 is defined to be the lowest position corresponding to the photovoltaic crystalline silicon cell flower basket 1. The final position of the industrial camera 4 is defined to be the highest position of the flower basket 1 corresponding to the photovoltaic crystal silicon cell. The industrial camera 4, the electric slide rail device 3 and the plate-shaped backlight 5 are opened. The electric slide rail device 3 works to drive the industrial camera 4 to slowly move upwards from the initial position to the final position. In the process, the industrial camera 4 continuously samples the images of the photovoltaic crystalline silicon cell flower basket 1 under the backlight action of the plate-shaped backlight source 5, and finally obtains a complete sampling image about the photovoltaic crystalline silicon cell flower basket 1.
And after the sampling image is obtained, the sampling image can be sent to an upper computer for defect analysis. The defects include: the photovoltaic crystalline silicon solar cell comprises a solar cell body, a liquid-carrying lamination (two photovoltaic crystalline silicon solar cell pieces are inserted into the same tooth due to liquid adhesion), a broken piece (broken photovoltaic crystalline silicon solar cell pieces are broken, broken and incomplete) or an adhering piece (a small broken photovoltaic crystalline silicon solar cell piece is adhered to other photovoltaic crystalline silicon solar cell pieces due to liquid), staggered teeth (the photovoltaic crystalline silicon solar cell pieces are not inserted into adjacent teeth beside the solar cell pieces due to the fact that the photovoltaic crystalline silicon solar cell pieces are inserted into the same tooth due to the fact that the photovoltaic crystalline silicon solar cell pieces are not inserted into the same tooth due to the liquid adhesion), and a liquid-carrying lamination (the two photovoltaic crystalline silicon solar cell pieces are not inserted into the same tooth due to the fact that the photovoltaic crystalline silicon solar cell pieces are adhered together). Wherein the image analysis method of the defect is a conventional technique.
Example 2:
referring to fig. 3, a visual inspection system for a photovoltaic crystalline silicon cell basket is shown. The photovoltaic crystalline silicon cell flower basket visual detection system is used for sampling the photovoltaic crystalline silicon cell flower basket 1.
The vision detection system for the photovoltaic crystal silicon cell flower basket is composed of a fixed frame 2, an electric sliding rail device 3, an industrial camera 4, a plate-shaped backlight source 5, an angle adjusting seat 6 and the like.
In this embodiment, on the basis of embodiment 1, a movable slider and an industrial camera are further added to the vertical slide rail. The two industrial cameras have different shooting angles, and two complete sampling images about the photovoltaic crystalline silicon cell flower basket are finally obtained.
And after the sampling image is obtained, the sampling image can be sent to an upper computer for defect analysis. Compared with the embodiment 1, the embodiment has the advantages that a sub-sampling image of the upper computer is sent to the embodiment, and higher detection precision can be obtained after double analysis.
Example 3:
referring to fig. 4, a visual inspection system for a photovoltaic crystalline silicon cell basket is shown.
The photovoltaic crystalline silicon cell flower basket visual detection system is used for sampling the photovoltaic crystalline silicon cell flower basket 1.
The vision detection system for the flower basket of the photovoltaic crystalline silicon battery piece comprises a fixed frame 2, an industrial camera 3, a flower basket transmission conveying device (not shown in the figure), a strip-shaped backlight source 4 and the like.
The fixed frame 2 is positioned on the left side of the photovoltaic crystal silicon cell flower basket 1. The fixed frame 2 is a door-shaped frame. The fixed frame 2 is fixed to the ground by bolts.
The industrial camera 3 is stationary. The industrial camera 3 is fixed to the stationary gantry 2. The shooting direction of the industrial camera 3 is towards the right and towards the photovoltaic crystalline silicon cell flower basket 1.
Preferably, the method further comprises the following steps: an angle adjusting seat 5. The industrial camera 3 is fixed on the fixed frame 2 through the angle adjusting seat 5. With the angle-adjusting mount 5, fine adjustment of the shooting direction of the industrial camera 3, such as the up-down front-back direction, is possible.
The basket transmission conveying device is used for driving the photovoltaic crystal silicon battery basket to move up and down. The basket transmission conveying device comprises the following types: conveying slide rail, conveyer belt, elevating platform, manipulator. The photovoltaic crystalline silicon cell flower basket is arranged on the flower basket transmission conveying device to form self-walking.
The strip-shaped backlight source 4 is located on the right side of the photovoltaic crystal silicon cell flower basket 1. The strip-shaped backlight 4 is fixed. The strip backlight 4 may be fixed to a peripheral frame. The strip-shaped backlight source 4 and the industrial camera 3 are in the same plane. The light emitting direction of the strip-shaped backlight source 4 is towards the left and towards the photovoltaic crystalline silicon cell flower basket 1.
The working process is as follows: the initial position of the photovoltaic crystal silicon cell flower basket is defined to be that the highest position of the photovoltaic crystal silicon cell flower basket 1 just corresponds to the industrial camera 3. And defining the final position of the photovoltaic crystal silicon cell flower basket to be that the lowest position of the photovoltaic crystal silicon cell flower basket 1 just corresponds to the industrial camera 3. And opening the industrial camera 3, the basket transmission conveying device and the strip-shaped backlight source 4. The basket transmission conveying device works to drive the photovoltaic crystalline silicon cell basket to slowly move upwards from the initial position to the final position. In the process, the industrial camera 3 continuously samples the image of the photovoltaic crystal silicon cell flower basket 1 under the backlight action of the strip-shaped backlight source 4, and finally, a complete sampling image about the photovoltaic crystal silicon cell flower basket 1 is obtained.
And after the sampling image is obtained, the sampling image can be sent to an upper computer for defect analysis. The defects include: the photovoltaic crystalline silicon solar cell comprises a solar cell body, a liquid-carrying lamination (two photovoltaic crystalline silicon solar cell pieces are inserted into the same tooth due to liquid adhesion), a broken piece (broken photovoltaic crystalline silicon solar cell pieces are broken, broken and incomplete) or an adhering piece (a small broken photovoltaic crystalline silicon solar cell piece is adhered to other photovoltaic crystalline silicon solar cell pieces due to liquid), staggered teeth (the photovoltaic crystalline silicon solar cell pieces are not inserted into adjacent teeth beside the solar cell pieces due to the fact that the photovoltaic crystalline silicon solar cell pieces are inserted into the same tooth due to the fact that the photovoltaic crystalline silicon solar cell pieces are not inserted into the same tooth due to the liquid adhesion), and a liquid-carrying lamination (the two photovoltaic crystalline silicon solar cell pieces are not inserted into the same tooth due to the fact that the photovoltaic crystalline silicon solar cell pieces are adhered together). Wherein the image analysis method of the defect is a conventional technique.
The above description is only intended to represent embodiments of the present invention, which are more specific and detailed, but not to be construed as limiting the scope of the claims. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (6)
1. Photovoltaic crystal silicon battery piece basket of flowers vision detection system for image sampling photovoltaic crystal silicon battery piece basket of flowers, its characterized in that includes: fixed frame, electronic slide rail device, industry camera and plate-shaped backlight, fixed frame is located photovoltaic crystal silicon cell piece basket of flowers wherein one side, electronic slide rail device has vertical slide rail and mobile slider on the vertical slide rail, vertical slide rail is fixed in fixed frame, industry camera is fixed in mobile slider, the shooting direction orientation of industry camera photovoltaic crystal silicon cell piece basket of flowers, the plate-shaped backlight is located the relative opposite side of photovoltaic crystal silicon cell piece basket of flowers, the light-emitting direction orientation of plate-shaped backlight photovoltaic crystal silicon cell piece basket of flowers.
2. The visual inspection system for photovoltaic crystalline silicon cell baskets of flowers of claim 1, further comprising: the angle adjusting seat is used for fixing the industrial camera on the movable sliding block.
3. The visual detection system for the photovoltaic crystalline silicon cell flower basket as claimed in claim 1 or 2, characterized by further comprising another industrial camera, wherein the two industrial cameras have different shooting angles.
4. Photovoltaic crystal silicon battery piece basket of flowers vision detection system for image sampling photovoltaic crystal silicon battery piece basket of flowers, its characterized in that includes: fixed frame, industry camera, basket of flowers transmission conveyor and bar backlight, fixed frame is located photovoltaic crystal silicon cell piece basket of flowers wherein one side, industry camera is fixed in fixed frame, the shooting direction orientation of industry camera photovoltaic crystal silicon cell piece basket of flowers, the bar backlight is located the relative opposite side of photovoltaic crystal silicon cell piece basket of flowers, the bar backlight with industry camera is in the coplanar, the light-emitting direction orientation of bar backlight photovoltaic crystal silicon cell piece basket of flowers.
5. The visual inspection system for photovoltaic crystalline silicon cell baskets of flowers of claim 4, further comprising: the angle adjusting seat is used for fixing the industrial camera on the fixed rack.
6. The visual detection system for the photovoltaic crystalline silicon cell flower basket as claimed in claim 4, wherein the flower basket transmission and conveying device is of a type comprising: conveying slide rail, conveyer belt, elevating platform, manipulator.
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CN202220199079.5U CN217638757U (en) | 2022-01-25 | 2022-01-25 | Photovoltaic crystal silicon battery piece basket of flowers visual detection system |
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CN202220199079.5U CN217638757U (en) | 2022-01-25 | 2022-01-25 | Photovoltaic crystal silicon battery piece basket of flowers visual detection system |
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