CN217606628U - Flat wire winding and sealing device - Google Patents

Abstract

The utility model relates to a field of cable manufacturing, especially, relate to a flat line winding wire sealing device, it is used for being connected with the workstation of cable package machine, including the processing subassembly with be used for retrieving the receipts line subassembly of finished product flat line, it erects on the workstation to receive the line subassembly, the processing subassembly includes solid fixed ring, flat line mould and fixed pipe, the fixed top that lies in flat line mould that sets up on the workstation of fixed ring, flat line mould head and the tail communicate with each other and can supply a plurality of enameled wires to pass, flat line mould is close to one side of solid fixed ring and has seted up flat chamber, can make all enameled wires be located same straight line, the one end and the workstation fixed connection of fixed pipe, the other end and the flat line mould of fixed pipe can be dismantled and be connected, the cable carries out the winding of enameled wire to seal the line in the region that the cable package machine formed between solid fixed ring and flat line mould. According to the method, the enameled wires are kept in parallel in the process of winding and sealing the wires to form the outer sheath, so that the bending angles of all the enameled wires are the same, and the finished flat wire is obtained.

Description

Flat wire winding and sealing device

Technical Field

The application relates to the field of cable manufacturing, in particular to a flat wire winding and sealing device.

Background

The cable conductor is widely applied to various fields of production and life, a common cable conductor is formed by wrapping a layer of outer sheath outside a multi-strand enameled wire, the cross section of the common cable conductor is circular, and a cable wrapping machine is often adopted for winding and wrapping the cable conductor. When the enameled wire is used as an electric appliance connecting wire between mobile electric appliances, the bending angles of a plurality of strands of enameled wires are different due to moving bending, so that the enameled wires with larger bending angles are broken.

In the related art, a flat wire is generated based on inconvenience of a round cable, enameled wires are arranged on the same straight line, and a cable wrapping machine is adopted to wind and seal wires outside all the enameled wires to form an outer sheath, so that all the enameled wires have the same bending angle, and damage caused by different bending angles of a plurality of strands of enameled wires during moving and bending is avoided.

With respect to the related art among the above, there are the following drawbacks: when the outer sides of the parallel enameled wires are wound and sealed to form the outer sheath, all the enameled wires are not easy to arrange on a straight line due to uneven stress of all the enameled wires in the winding process, and the bending angles of all the enameled wires cannot be the same.

SUMMERY OF THE UTILITY MODEL

In order to enable the enameled wires to be kept in parallel in the process of winding and sealing the wires to form an outer sheath, and enable the bending angles of all the enameled wires to be the same, so that a finished flat wire is obtained, the flat wire winding and sealing device is provided.

The application provides a flat line winding wire sealing device adopts following technical scheme:

the utility model provides a flat wire winding wire sealing device for be connected around the workstation of chartered plane with the cable, including processing subassembly and the receipts line subassembly that is used for retrieving finished product flat wire, receive the line subassembly and erect on the workstation, processing subassembly includes solid fixed ring, flat wire mould and fixed pipe, the fixed top that lies in flat wire mould that sets up on the workstation of fixed ring, flat wire mould end to end communicates with each other and can supplies a plurality of enameled wires to pass, flat wire mould is close to one side of solid fixed ring and has seted up flat chamber, can make all enameled wires be located same straight line, the one end and the workstation fixed connection of fixed pipe, the other end and the flat wire mould of fixed pipe can be dismantled and be connected, and the cable is in around the chartered plane carry out the winding wire sealing of enameled wire in the region that forms between solid fixed ring and the flat wire mould.

By adopting the technical scheme, the wire take-up assembly is erected on the workbench to carry out wire take-up operation, and the motion of the enameled wire is driven. The enameled wire can be worn out from the inside of fixed pipe of fixed connection on the workstation, enters into and can dismantle the flat wire mould of being connected with fixed pipe in, and the enameled wire passes from between the flat wire mould, reaches the region that forms between flat wire mould and the solid fixed ring, and the cable twines the enameled wire around the chartered plane in this region and seals the line. Because the flat cavity is formed at one end of the flat wire die close to the fixed tube, the enameled wires can be kept in parallel in the process of winding and sealing the wires to form an outer sheath, and the bending angles of all the enameled wires are the same, so that the finished flat wire is obtained.

Optionally, receive the line subassembly and include the first motor of first pivot and the first pivot rotation of drive, the one end fixedly connected with that first motor was kept away from to first pivot receives the line gyro wheel, receive the line subassembly and still include the second pivot and the rotatory second motor of drive second pivot, the one end fixedly connected with finished product take-up reel of second motor is kept away from in the second pivot, the equal fixed connection of first motor and second motor is on the workstation.

Through adopting above-mentioned technical scheme, when receiving the line, the finished product flat wire that accomplishes the winding band is conveyed to receiving the line gyro wheel on, and the first pivot of motor drive that is fixed in on the workstation rotates, drives and rotates with first pivot fixed connection's receipts line gyro wheel, can collect finished product flat wire automatically, and it is comparatively convenient to use. The second motor fixed on the workbench can drive the second rotating shaft to rotate, so as to drive the finished product take-up reel fixedly connected with the second rotating shaft to rotate, and the take-up roller can rotate together with the finished product take-up reel when taking up the wire, so that the finished flat wire can be conveniently recovered.

Optionally, the fixed pipe is further provided with an abutting disc, and the abutting disc abuts against the wrapping tape.

Through adopting above-mentioned technical scheme, the cable is rotatory around the chartered plane high-speed when starting, twines each belted wire to enamelled wire on, sets up the butt disc, makes each belted wire twine around the butt disc, and the reducible belted wire that needs to twine on the enamelled wire originally takes place self winding condition, can obtain the finished product flat line of stable quality.

Optionally, the outer surface of the flat wire mold is arc-shaped, and the surface of the flat wire mold is smooth.

Through adopting above-mentioned technical scheme, the cable is around the chartered plane and is high-speed rotatory winding in the winding process, and the flat wire mould has glossy arc surface, makes the cable around the in-process of chartered plane in the winding, reduces the friction fracture of banded line, improves the quality of finished product flat wire.

Optionally, the flat wire mold and the fixed pipe are in threaded connection.

Through adopting above-mentioned technical scheme, flat line mould passes through threaded connection in fixed pipe, realizes that flat line mould and fixed pipe can dismantle and be connected.

Optionally, the flat wire mould afterbody fixedly connected with slider, the one end that the workstation was kept away from to fixed pipe has seted up the mounting groove, the direction of seting up of mounting groove is for being close to or keeping away from the direction of workstation, the rotation groove has still been seted up on the fixed pipe, the direction of seting up of rotation groove is perpendicular with the direction of seting up of mounting groove, one side and the rotation groove intercommunication that the mounting groove is close to the workstation, the slider is through sliding in the mounting groove and turning the rotation inslot and with fixed pipe joint.

Through adopting above-mentioned technical scheme, pack the flat wire mould into the mounting groove, when the slider got into the intercommunication department in mounting groove and rotation groove, rotatable flat wire mould made the slider rotate to the rotation inslot by the mounting groove, and the slider is located the rotation inslot, has realized flat wire mould and fixed pipe joint, accomplishes flat wire mould's installation.

The center of the fixed pipe is used as an axis, the flat wire die is rotated, the sliding block rotates along with the fixed pipe, the sliding block is located at the communication position of the rotating groove and the mounting groove, the flat wire die is moved along the direction away from the workbench until the flat wire die is completely separated from the mounting groove, and the flat wire die can be detached. When the flat wire mold is installed on the fixed pipe, the flat wire mold is not easy to slide, the flat wire mold and the fixed pipe are detachably connected, and the flat wire mold is more convenient to detach.

Optionally, be provided with on the workstation and be used for reducing the enameled wire and turn over a leveling subassembly with winding, the leveling subassembly includes the flattening gyro wheel, the flattening gyro wheel rotates to be connected on the workstation, be provided with a plurality of constant head tanks on the flattening gyro wheel.

By adopting the technical scheme, all the enameled wires are respectively positioned in the plurality of positioning grooves on the leveling roller before passing through the fixed tube, so that all the enameled wires are positioned on the same plane after passing through the leveling roller, and the turnover and winding of the enameled wires are reduced.

Optionally, the leveling assembly further includes at least two positioning rollers for defining a moving direction of the enameled wire, the two positioning rollers are rotatably connected to the worktable, and the enameled wire is clamped between the positioning rollers before all the enameled wires pass through the leveling roller.

Through adopting above-mentioned technical scheme, before all enameled wires pass through the flattening gyro wheel, be positioned between the positioning roller clamping by the positioning roller, the positioning roller is through the moving direction who limits the enameled wire.

Optionally, an anti-slip roller is further arranged between the positioning roller and the leveling roller, the anti-slip roller is rotatably connected to the workbench, the anti-slip roller is perpendicular to the positioning roller in the setting direction, and the anti-slip roller is abutted to the enameled wire.

Through adopting above-mentioned technical scheme, anti-skidding roller and enameled wire butt, and the anti-skidding roller set up the direction perpendicular with the registration roller, can further restrict the shift position of enameled wire, make the difficult cunning of enameled wire shift out the registration roller to all enameled wires all can get into in the constant head tank steadily.

In summary, the present application includes at least one of the following beneficial technical effects:

1. because the flat cavity is formed in one side, close to the fixing ring, of the flat wire mold, the enameled wire penetrates through the flat wire mold, and when the enameled wire reaches an area formed between the flat wire mold and the fixing ring, the enameled wire is wound and sealed in the area by the cable winding machine. Before winding and sealing the wires, the flat wire die limits all the enameled wires on the same straight line, and then a cable wrapping machine winds and seals the wires on the outer sides of the parallel enameled wires to form an outer sheath so as to obtain a finished flat wire;

2. the motor can simultaneously drive the take-up roller and a finished take-up reel positioned below the take-up roller, can automatically collect finished flat wires, and is convenient to use;

3. the flat wire die is installed on the fixed pipe through threaded connection or clamping, and detachable connection of the flat wire die and the fixed pipe can be achieved.

Drawings

Fig. 1 is a schematic view of the overall structure of a flat wire winding and sealing device according to embodiment 1 of the present application.

Figure 2 is a schematic view of a partial structure of the leveling assembly of embodiment 1 of the present application.

Fig. 3 is a partial structural view of a processing assembly according to embodiment 2 of the present application.

Description of reference numerals: 1. a work table; 2. processing the assembly; 21. a fixing ring; 22. a flat wire mold; 221. a slider; 23. a fixed tube; 231. mounting grooves; 232. a rotating groove; 24. abutting against the disc; 3. a wire take-up assembly; 31. a first rotating shaft; 32. a first motor; 33. a second rotating shaft; 34. a take-up roller; 35. a second motor; 36. a finished product take-up reel; 4. leveling the assembly; 41. leveling the roller; 411. positioning a groove; 42. a positioning roller; 43. and (4) an anti-slip roller.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses a flat wire winding and sealing device.

Example 1

Referring to fig. 1, a flat wire winding and sealing device includes a workbench 1 of a cable winding machine, a processing assembly 2, a wire take-up assembly 3 and a leveling assembly 4 are installed on the workbench 1, and the processing assembly 2 includes a fixed pipe 23, a flat wire mold 22 and a fixed ring 21. The enameled wires sequentially pass through the fixed tube 23, the flat wire die 22 and the fixed ring 21, and the flat wire die 22 is provided with a head part with a flat cavity, so that all the enameled wires are parallel, and the circle centers of the cross sections of all the enameled wires are limited on the same straight line. And then, winding and sealing the wires on the outer sides of the parallel enameled wires by a cable wrapping machine to form an outer sheath, so that a finished flat wire can be obtained. The enameled wire moves under the pulling force of the take-up assembly 3, so that the enameled wire generates tension which is greater than the force generated by winding the take-up wire to the enameled wire when the take-up wire is wound, the enameled wire is not easy to stress unevenly in the winding process, and the enameled wire is arranged on a straight line in the winding and take-up process.

In this embodiment, the number of the enameled wires required to be manufactured into the flat wire is three, and in other embodiments, the number of the enameled wires may be changed according to actual needs.

The three enameled wires are evenly subjected to pulling force generated by the take-up assembly 3, penetrate through the workbench 1 from the bottom of the workbench 1 and reach the inside of the fixed tube 23, one end of the fixed tube 23 is welded with the workbench 1, the other end of the fixed tube 23 is in threaded connection with the flat wire die 22, the flat wire die 22 is provided with a head portion with a flat cavity, the head portion and the tail portion of the head portion are communicated with each other and can be used for the three enameled wires to penetrate through side by side, the three enameled wires sequentially penetrate through the fixed tube 23, the flat wire die 22 and the fixed ring 21, due to the fact that the positions of the fixed ring 21 and the flat wire die 22 are limited, the cable wrapping machine winds the three enameled wires in an area between the flat wire die 22 and the fixed ring 21 to form an outer sheath, and a finished flat wire is manufactured.

Because the cable is rotatory around chartered plane high-speed when the start-up, twine each belted wire to three enameled wires on, in order to reduce the belted wire that originally need twine on three enameled wires and take place the circumstances of self winding, the welding has butt disc 24 on fixed pipe 23, makes each belted wire twine the belted around butt disc 24, can obtain the flat line of finished product of stable quality.

In order to reduce the friction fracture of the wrapping wire in the process of winding the wrapping tape and improve the quality of the finished flat wire, the flat wire die 22 is conical, and the outer surface of the flat wire die 22 is a smooth cambered surface.

The wire take-up component 3 comprises a first rotating shaft 31, a first motor 32, a second rotating shaft 33, a second motor 35 and a wire take-up roller 34, wherein one end of the first rotating shaft 31, which is far away from the first motor 32, is coaxially welded with the wire take-up roller 34, and the first motor 32 welded on the workbench 1 drives the first rotating shaft 31 to rotate so as to drive the wire take-up roller 34 to rotate. The second motor 35 welded on the working table 1 drives the second rotating shaft 33 to rotate, and one end of the second rotating shaft 33 far away from the second motor 35 is coaxially welded with the finished take-up reel 36.

During wire winding, finished flat wires wound with the wrapping tape are conveyed to the wire winding roller 34, and the first motor 32 drives the first rotating shaft 31 to rotate so as to drive the wire winding roller 34 to rotate; the second motor 35 drives the second rotating shaft 33 to rotate, so as to drive the finished product take-up reel 36 to rotate, so that the finished flat wire can be automatically collected, the use is convenient, the take-up roller 34 and the finished product take-up reel 36 can rotate together, and the flat wire is not easy to turn over.

Referring to fig. 1 and 2, in order to reduce the occurrence of the turning-over and winding of the enamel wire before passing through the fixed tube 23, three enamel wires pass through the leveling assembly 4 before passing through the fixed tube 23. The leveling assembly 4 comprises a positioning roller 42, an anti-slip roller 43 and a leveling roller 41, wherein the positioning roller 42, the anti-slip roller 43 and the leveling roller 41 are all rotatably connected to the workbench 1, and a plurality of positioning grooves 411 are integrally formed on the leveling roller 41. In this embodiment, the number of the positioning rollers 42 is four, and the number of the positioning slots 411 is four, but in other embodiments, the positioning rollers 42 and the positioning slots 411 may be provided in other numbers.

Three enameled wires of following external access are by 4 registration rollers 42 centre gripping location respectively between each registration roller 42, and registration roller 42 can inject the moving direction of enameled wire, makes the difficult production of enameled wire slide, and the direction that sets up of anti-skidding roller 43 is perpendicular with registration roller 42's the direction that sets up, and anti-skidding roller 43 and enameled wire butt make three enameled wires difficult cunning shift out registration roller 42, can further restrict enameled wire shift position.

Then, the three enameled wires are positioned in the positioning groove 411 on the leveling roller 41, and pass through the leveling roller 41, so that the three enameled wires are all positioned on the same plane, and the turnover and winding of the enameled wires can be reduced.

In this embodiment, the enameled wire is from up passing through flattening subassembly 4, processing subassembly 2 and receipts line subassembly 3 in proper order down, and reducible receipts line subassembly 3 produces extra frictional force at receipts line in-process, reduces the energy loss of motor, also reduces the wearing and tearing condition of flat wire in process of production simultaneously.

The implementation principle of the embodiment 1 is as follows:

the enameled wire is firstly leveled through the leveling component 4, the enameled wire is clamped between the positioning rollers 42, the anti-slip roller 43 is abutted to the enameled wire, and the moving direction of the enameled wire is further limited. The enamel wires are then stabilized on the respective seating grooves 411 of the leveling rollers 41 so that all the enamel wires are parallel and the centers of the cross sections of all the enamel wires are positioned on the same line.

The enameled wires move upwards under the action of the tension of the wire take-up assembly 3 and sequentially pass through the workbench 1, the fixed pipe 23 and the flat wire die 22, the flat wire die 22 is in threaded connection with the fixed pipe 23, the enameled wires reach an area formed between the flat wire die 22 and the fixed ring 21, and the cable wrapping machine winds all the enameled wires in the area to form an outer sheath, so that a finished flat wire is manufactured.

The finished flat wire with the wrapped strap passes through the fixing ring 21 and is conveyed to the take-up roller 34, and the first motor 32 drives the first rotating shaft 31 to rotate, so as to drive the take-up roller 34 to rotate. The finished flat wire is conveyed to the finished take-up reel 36 after passing through the take-up roller 34, the second motor 35 drives the second rotating shaft 33 to rotate, and then the finished take-up reel 36 is driven to rotate, so that the take-up roller 34 and the finished take-up reel 36 can rotate together, and the finished flat wire can be automatically collected.

Example 2

Referring to fig. 3, the present embodiment is different from embodiment 1 in that the flat wire mold 22 is detachably attached to the fixed tube 23 in a different manner.

The slider 221 is integrally formed at the tail of the flat wire mold 22, and the flat wire mold 22 can be snap-fitted with the fixed tube 23 through the slider 221. In this embodiment, the number of the sliders 221 is 2.

Referring to fig. 1 and 3, the one end that workstation 1 was kept away from to fixed pipe 23 is seted up the mounting groove 231 with slider 221 corresponding quantity, the orientation of seting up of mounting groove 231 is the direction of being close to or keeping away from workstation 1, the rotation groove 232 with slider 221 corresponding quantity still has been seted up on the fixed pipe 23, the orientation of seting up of rotation groove 232 all is perpendicular with the orientation of seting up of mounting groove 231, and the rotation groove 232 has been seted up around the central axis of fixed pipe 23 on the pipe wall of fixed pipe 23, one side that mounting groove 231 is close to workstation 1 communicates with rotation groove 232.

The flat wire mold 22 is placed in the installation groove 231, when the sliding block 221 enters the communication position of the installation groove 231 and the rotating groove 232, the flat wire mold 22 can be rotated by taking the center of the fixed pipe 23 as an axis, the sliding block 221 is rotated into the rotating groove 232 from the installation groove 231, and the sliding block 221 is located in the rotating groove 232, so that the flat wire mold 22 is clamped with the fixed pipe 23, and the installation of the flat wire mold 22 is completed.

The flat wire mold 22 is rotated with the center of the fixed tube 23 as an axis, and the slider 221 is rotated therewith, so that the slider 221 is positioned at the communication position of the rotating groove 232 and the mounting groove 231, and the flat wire mold 22 is moved in a direction away from the workbench 1 until the flat wire mold 22 is completely separated from the mounting groove 231, thereby completing the disassembly of the flat wire mold 22.

The implementation principle of the embodiment 2 is as follows:

the enameled wire is firstly leveled through the leveling component 4, the enameled wire is clamped between the positioning rollers 42, the anti-slip roller 43 is abutted to the enameled wire, and the moving direction of the enameled wire is further limited. The enamel wires are then stabilized on the respective positioning grooves 411 of the leveling roller 41 so that all the enamel wires are parallel and the centers of the cross sections of all the enamel wires are on the same straight line.

The enameled wire moves upwards under the action of the tension of the take-up assembly 3 and sequentially passes through the workbench 1, the fixed pipe 23 and the flat wire mold 22, the flat wire mold 22 is matched with the fixed pipe 23 in a clamping mode, the enameled wire reaches an area formed between the flat wire mold 22 and the fixed ring 21, and a cable wrapping machine is used for winding all the enameled wires in the area to form a finished flat wire.

The finished flat wire with the wrapped belt passes through the fixing ring 21 and is conveyed to the take-up roller 34, and the first motor 32 drives the first rotating shaft 31 to rotate, so as to drive the take-up roller 34 to rotate. The finished flat wire is conveyed to the finished take-up reel 36 after passing through the take-up roller 34, the second motor 35 drives the second rotating shaft 33 to rotate, and then the finished take-up reel 36 is driven to rotate, so that the take-up roller 34 and the finished take-up reel 36 can rotate together, and the finished flat wire can be automatically collected.

The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. The utility model provides a flat line winding wire sealing device for be connected with workstation (1) of cable around chartered plane, its characterized in that: including processing subassembly (2) and receipts line subassembly (3) that are used for retrieving finished product flat wire, receive line subassembly (3) and erect on workstation (1), processing subassembly (2) is including solid fixed ring (21), flat wire mould (22) and fixed pipe (23), gu fixed ring (21) is fixed to be set up in workstation (1) and is located the top of flat wire mould (22), flat wire mould (22) end to end communicates with each other and can supplies a plurality of enameled wires to pass, flat wire mould (22) are close to one side of solid fixed ring (21) and have been seted up flat chamber, can make all enameled wires be located same straight line, the one end and workstation (1) fixed connection of fixed pipe (23), the other end and the flat wire mould (22) of fixed pipe (23) can be dismantled around the package and be connected, and the cable machine is in the region that forms between solid fixed ring (21) and the flat wire mould (22) carries out the winding of enameled wire and seals.

2. The flat wire winding and sealing device according to claim 1, wherein: receive line subassembly (3) and include first pivot (31) and drive first pivot (31) rotatory first motor (32), the one end fixedly connected with that first motor (32) were kept away from in first pivot (31) receives line gyro wheel (34), receive line subassembly (3) still includes second pivot (33) and drive second pivot (33) rotatory second motor (35), the one end fixedly connected with finished product take-up reel (36) of second motor (35) are kept away from in second pivot (33), first motor (32) and the equal fixed connection of second motor (35) are on workstation (1).

3. The flat wire winding and sealing device according to claim 1, wherein: the fixed pipe (23) is further provided with an abutting disc (24), and the abutting disc (24) abuts against the belting line.

4. The flat wire winding and sealing device according to claim 1, wherein: the outer surface of the flat wire mold (22) is arc-shaped, and the surface of the flat wire mold (22) is smooth.

5. The flat wire winding and sealing device according to claim 1, wherein: the flat wire die (22) is in threaded connection with the fixed pipe (23).

6. The flat wire winding and sealing device according to claim 1, wherein: flat wire mould (22) afterbody fixedly connected with slider (221), fixed pipe (23) are kept away from the one end of workstation (1) and have been seted up mounting groove (231), the direction of seting up of mounting groove (231) is for being close to or keeping away from the direction of workstation (1), rotating groove (232) have still been seted up on fixed pipe (23), the direction of seting up of rotating groove (232) is perpendicular with the direction of seting up of mounting groove (231), one side that mounting groove (231) are close to workstation (1) communicates with rotating groove (232), slider (221) through slide in mounting groove (231) and go into in rotating groove (232) and with fixed pipe (23) joint.

7. The flat wire winding and sealing device according to claim 1, wherein: be provided with on workstation (1) and be used for reducing the enameled wire and turn over a turn over and winding flattening subassembly (4), flattening subassembly (4) are including flattening gyro wheel (41), flattening gyro wheel (41) are rotated and are connected on workstation (1), be provided with a plurality of constant head tanks (411) on flattening gyro wheel (41).

8. The flat wire winding and sealing device according to claim 7, wherein: the leveling assembly (4) further comprises at least two positioning rollers (42) used for limiting the moving direction of the enameled wires, the two positioning rollers (42) are connected to the workbench (1) in a rotating mode, and the enameled wires are clamped between the positioning rollers (42) before passing through the leveling rollers (41).

9. The flat wire winding and sealing device according to claim 8, wherein: still be provided with anti-skidding roller (43) between registration roller (42) and flattening gyro wheel (41), anti-skidding roller (43) rotate to be connected on workstation (1), anti-skidding roller (43) are perpendicular with the direction that sets up of registration roller (42), just anti-skidding roller (43) and enameled wire butt.

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