CN212976328U - Low-friction steel wire winding device - Google Patents
Low-friction steel wire winding device Download PDFInfo
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- CN212976328U CN212976328U CN202021880308.7U CN202021880308U CN212976328U CN 212976328 U CN212976328 U CN 212976328U CN 202021880308 U CN202021880308 U CN 202021880308U CN 212976328 U CN212976328 U CN 212976328U
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Abstract
The utility model discloses a low friction's steel wire take-up device belongs to steel wire take-up equipment technical field. The feeding mechanism, the protection mechanism and the winding mechanism are connected in sequence, the feeding mechanism comprises a feeding box and a fixed seat, the fixed seat is arranged on the feeding box, the protection mechanism comprises a protection sleeve, a guide assembly and a support assembly, one end of the protection sleeve is lapped on the fixed seat, and the other end of the protection sleeve is connected with the winding mechanism; the guide assembly is arranged on the fixed seat, the supporting assembly comprises a bearing seat and a third roller, the bearing seat is located on the fixed seat, the third roller is arranged on the bearing seat, and the protective sleeve is lapped on the third roller. The sliding friction between the protective sleeve and the fixed seat is changed into rolling friction between the protective sleeve and the third roller, and the abrasion of the protective sleeve is reduced.
Description
Technical Field
The utility model belongs to the technical field of the steel wire winding equipment, more specifically say, relate to a steel wire winding device of low friction.
Background
The steel wire is one of four major varieties of steel plate, pipe, mould and wire, and is a reprocessed product made by cold drawing hot rolled wire rod. The influence of the broken connection on the overall strength of the steel wire needs to be reduced in the using process of the steel wire, so that the steel wire is not suitable for short segmental transportation and storage. In order to facilitate the transportation of the steel wire, the steel wire needs to be curled into a steel wire coil with a certain diameter, the steel wire to be wound needs to be wound into the steel wire coil in the curling process, and the steel wire on the steel wire coil needs to be discharged in the steel wire unwinding process. The steel wire paying-off is generally carried out on the actual use site, and the steel wire of the steel wire coil needs to be paid off; the winding of the steel wire is completed in the production process. In the production process, a large amount of steel wires need to be wound to form a steel wire coil, and how to safely and efficiently complete the winding of the steel wire coil in the winding process of the steel wire coil is a problem to be solved urgently.
In a production workshop, generally, a spool (spool is a tool used for winding metal wires or steel wire ropes) is used for winding steel wires on one side, and a raw material supply side of the steel wires is used on the other side, so that the safety performance is not enough in use, and the production requirement cannot be met.
The Chinese patent application numbers are: 201510199407.6, publication date is: 2015-08-05, which is composed of a base, two columns, four support columns, a rotating main shaft, a gear, a pneumatic motor and a chain, wherein the two columns are arranged on the base in parallel and vertically, two support columns are arranged between each column and the base, the rotating main shaft is arranged at the tops of the two columns, the gear is fixed at one end of the rotating main shaft, the pneumatic motor is arranged on the base, and an output shaft of the pneumatic motor is connected with the gear through a chain wheel and the chain. The steel wire rope winding machine is used for carrying out ending work (recovery work of steel wire ropes and cables) after shaft construction is finished, and labor is saved.
The Chinese patent application numbers are: 201510046284.2, publication date is: 2015-05-13, which comprises a coil frame, a wire-arranging table, a winding device and a braking device which are arranged on a frame in sequence; the wire rod frame includes: the device comprises a vertical shaft inserted in a rack, a cone cage arranged at the top of the vertical shaft and a horizontal stay bar arranged at the bottom of the cone cage; the yarn finishing table comprises: the device comprises a rack fixedly arranged on a rack, and a vertical wire arranging wheel set arranged on the rack and used for arranging wires; the winding device includes: the device comprises a driving motor, a driving shaft connected with the driving motor through a speed reducer, a scroll sleeved on the driving shaft and a sliding shaft matched with and used for the driving shaft; starting a driving motor, and starting a reel to rotate to draw the steel wire, so that the steel wire can be drawn out by a wire rod bundle, and then the steel wire is coiled on the reel through the adjustment of a wire arrangement table; the wire-arranging platform can also keep the steel wire between the reel and the wire-arranging platform tight, so as to ensure the tightness of the steel wire winding; the technical scheme can safely, quickly and tightly complete the winding of the steel wire.
The Chinese patent application numbers are: 201610014546.1, publication date is: 2016-04-06 of a steel wire rope winding device, which comprises a winding drum device, a winding drum fixing device, a support and a driving device, wherein the winding drum device comprises a mandrel, a gear, 4 rectangular connecting plates, a side plate and 4 sector plates, wherein the side circle center of the gear is vertically fixed with one end of the mandrel, the 4 rectangular connecting plates are arranged along the circumferential direction of the mandrel at equal intervals, and the side plate is connected with the other end of the mandrel; the winding drum fixing devices are fixed on two opposite sides of the support and are composed of sliding shafts, shaft sleeves and locking pins for axially positioning the sliding shafts in the shaft sleeves, and the sliding shafts are assembled in blind holes at two ends of the core shaft to realize positioning of the winding drum devices; the driving device is fixed on the support, and the steel wire rope is curled by driving the driving device to rotate through the motor and meshing the driving gear with the gear. The invention realizes the expansion and contraction of the sector plate in the radial direction of the gear by utilizing the displacement of the sector plate in the radial direction of the gear, realizes the winding and waste discharge of the steel wire rope by utilizing the detachable side plate, can conveniently and quickly complete the winding and waste discharge work of the steel wire ropes with various specifications, and improves the working efficiency while reducing the labor intensity.
Disclosure of Invention
1. Problems to be solved
For solving the great problem of friction between steel wire take-up device protective case and the fixing base, the utility model provides a steel wire take-up device of low friction. The sliding friction between the protective sleeve and the fixed seat is changed into rolling friction between the protective sleeve and the third roller, and the abrasion of the protective sleeve is reduced.
2. Technical scheme
In order to solve the above problems, the utility model adopts the following technical proposal.
The utility model discloses a low-friction steel wire winding device, including feed mechanism, protection mechanism and winding mechanism, feed mechanism, protection mechanism and winding mechanism meet according to the order, feed mechanism includes feed tank and fixing base, and the fixing base sets up on the feed tank, protection mechanism includes protective case, direction subassembly and supporting component, protective case one end overlap joint is on the fixing base, and the other end meets with winding mechanism; the guide assembly is arranged on the fixed seat and comprises a first adjusting column and a first guide wheel, the first adjusting column is connected with the fixed seat, and the first guide wheel is arranged on the first adjusting column; the supporting component comprises a bearing seat and a third roller, the bearing seat is located on the fixed seat, the third roller is arranged on the bearing seat, and the protective sleeve is lapped on the third roller.
As a further explanation of the utility model, the supporting component also comprises a second adjusting post, one end of the second adjusting post is connected with the bearing seat, the other end is hinged with the fixed seat,
as a further explanation of the present invention, the supporting component further includes a first limiting rod and a second limiting rod, the first limiting rod and the second limiting rod are disposed on the receiving seat, and the protective sleeve is disposed between the first limiting rod and the second limiting rod.
As a further explanation of the utility model, a discharge port is arranged at one side of the feed tank close to the protective sleeve, the steel wire is led out from the discharge port, and the protective sleeve is sleeved outside the steel wire; an opening is formed in one side of the protective sleeve.
As a further explanation of the present invention, a reinforcing rib plate is disposed below the fixing base.
As a further explanation of the present invention, the fixing base is provided with a first roller and a second roller, the first roller and the second roller are disposed oppositely, and the steel wire passes through the gap between the first roller and the second roller.
As a further explanation of the utility model, the winding mechanism includes the support frame, be provided with the I-shaped wheel on the support frame, the I-shaped wheel is used for the steel wire to convolute.
As the utility model discloses a further explanation, still be provided with first power device, hold-in range and pivot on the support frame, the pivot sets up on the support frame, the I-shaped wheel cup joints in the pivot, pivot and first power device are connected to the hold-in range, first power device one end links to each other with the support frame.
As a further explanation of the present invention, the winding mechanism further comprises a fixing frame, the fixing frame is arranged at one end of the supporting frame close to the protective sleeve, the fixing frame is provided with a lead screw, a second power device, a movable seat and a limiting plate, one end of the lead screw is connected with the second power device, the lead screw is arranged on the fixing frame, the lead screw passes through the movable seat and is in threaded connection with the movable seat, the movable seat is provided with the limiting plate, the two limiting plates are respectively arranged on the movable seat, and the steel wire passes through a gap between the two limiting plates; the fixed frame is also provided with a guide rod which passes through the movable seat and is positioned at two sides of the screw rod.
As a further explanation of the utility model, winding mechanism still includes the connecting plate, the connecting plate sets up in the limiting plate top, and the connecting plate is articulated with protective case.
3. Advantageous effects
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model discloses a low-friction steel wire winding device, the feed mechanism is used for the supply of steel wire coiling, winding mechanism is used for the coiling of steel wire, in process of production, certain distance need be left between feed mechanism and the winding mechanism, the steel wire that exposes outside is very big potential safety hazard to the process of production, and in case go wrong, influence the production efficiency that the steel wire was convoluteed, so increased protective case between feed mechanism and winding mechanism, protective case makes the steel wire not expose on the one hand, do not contact with other parts in the workshop, on the other hand also ensures that the workman can not contact the steel wire of motion in the workshop, the personal safety of protection workman, feed mechanism uses the feed case to carry out the feed of steel wire, the feed case protects the steel wire that does not convolute, avoid the steel wire to contact with other things in the workshop in the winding process, the production efficiency is improved to a certain extent, and the personal safety of workers is protected; the guide assembly is used for guiding the steel wire before the steel wire enters the protective sleeve and is guided by the first guide wheel, and the first guide wheel is rotatably connected with the first adjusting column; the supporting assembly mainly solves the problem of friction between the protective sleeve and the fixed seat, the third roller is arranged on the bearing seat, and if the steel wire drives the protective sleeve to move, sliding friction between the protective sleeve and the fixed seat is changed into rolling friction between the protective sleeve and the third roller, so that the abrasion of the protective sleeve is reduced;
(2) the steel wire winding device with low friction of the utility model has the advantages that the steel wire is led out from the discharge port in the feeding box, the steel wire is prevented from contacting workers, the personal safety of the workers is protected, the protective sleeve is conveniently sleeved on the steel wire by arranging the opening on one side of the protective sleeve, and the protective sleeve is taken down from the periphery of the steel wire, so that the steel wire winding device is convenient to produce and use;
(3) in the low-friction steel wire winding device, the fixing seat is used for being lapped with the protective sleeve, so that the protective sleeve is prevented from being directly contacted with the steel wire, the friction generated between the protective sleeve and the steel wire is reduced, the abrasion of the protective sleeve is reduced, and the service life of the protective sleeve is prolonged;
(4) the utility model discloses a low friction's steel wire take-up device, first gyro wheel and the second gyro wheel on the fixing base are used for carrying out the straightening before coiling with the steel wire, avoid the steel wire to take place the phenomenon of twining and knoing, and when the steel wire takes place less torsion, first gyro wheel and second gyro wheel can be straightened the steel wire, and when the steel wire takes place the phenomenon of knoing, the steel wire blocks in the position of first gyro wheel and second gyro wheel, and the steel wire can not carry out further winding;
(5) the utility model discloses a low friction steel wire take-up device, the second regulation post is articulated with the fixing base, the other end is connected with the receiving seat, because the steel wire when twining on the I-shaped wheel, the I-shaped wheel has certain diameter, if twine full steel wire on the I-shaped wheel, the steel wire can carry out reciprocal skew, can drive protective case rotation in the steel wire skew process, protective case can take place the friction with other parts in the rotation process, use the second regulation post, then shift the rotational friction of protective case to between second regulation post and fixing base, reduce the friction of protective case, increase its life;
(6) in the low-friction steel wire winding device, the first limiting rod and the second limiting rod transmit the rotating force of the protective sleeve to the bearing seat in the rotating process of the protective sleeve, and the bearing seat transmits the rotating force to the second adjusting column to complete the transmission of the rotating force;
(7) in the low-friction steel wire winding device, the spool is used for winding steel wires, the rotating shaft drives the spool to rotate, the first power device connected with the rotating shaft through the synchronous belt drives the rotating shaft to rotate, and the first power device can be a manual handle or a motor and is driven by the handle or the motor;
(8) the utility model discloses a low friction steel wire take-up device, the mount is used for carrying out reciprocating motion with the steel wire and provides power, and second power device can be motor or handle, through manual or electronic power supply, and first power device drives the lead screw rotation, and the lead screw then drives the removal and carries out the displacement, and the removal seat drives the steel wire through the limiting plate and takes place the removal;
(9) the utility model discloses a steel wire take-up device of low friction, connecting rod meet with limiting plate and protective case, and the connecting plate is articulated with protective case, takes place the reciprocating motion in-process moving the seat, through the relative rotation between connecting plate and the protective case, reduces the friction between the protective case connecting plate, reduces the friction between protective case and the steel wire.
Drawings
Fig. 1 is a schematic view of an overall structure of a steel wire winding apparatus according to embodiment 1 of the present invention;
fig. 2 is a schematic view of the overall structure of an anti-wind steel wire winding device according to embodiment 2 of the present invention;
FIG. 3 is a side view of the structure of FIG. 2;
FIG. 4 is a schematic top view of the structure of FIG. 3;
fig. 5 is a schematic view of the overall structure of an anti-wind steel wire winding device according to embodiment 2 of the present invention, which is different from the view of fig. 2;
fig. 6 is a schematic structural view of a protection mechanism part of a low-friction steel wire winding device according to embodiment 3 of the present invention;
fig. 7 is a schematic view of the overall structure of a low-friction steel wire winding apparatus according to embodiment 3 of the present invention;
FIG. 8 is a side view of the structure of FIG. 7;
FIG. 9 is a schematic top view of the structure of FIG. 8;
fig. 10 is a schematic view of the overall structure of a safety warning steel wire winding device according to embodiment 4 of the present invention;
fig. 11 is a schematic view of the overall structure of a safety warning steel wire winding device according to embodiment 5 of the present invention.
In the drawings: 100. a feeding mechanism; 110. a feeding tank; 120. a fixed seat; 121. a reinforcing rib plate; 122. a first roller; 123. a second roller;
200. a protection mechanism; 210. protecting the sleeve; 220. a guide assembly; 221. a first conditioning column; 222. a first guide wheel; 230. a support assembly; 231. a second conditioning column; 232. a bearing seat; 233. a first limit rod; 234. a second limiting rod; 235. a third roller; 240. a warning strip;
300. a winding mechanism; 310. a support frame; 311. a first power unit; 312. a synchronous belt; 313. a rotating shaft; 314. a spool; 320. a fixed mount; 321. a lead screw; 322. a second power unit; 323. a movable seat; 324. a limiting plate; 325. a guide bar; 330. a second guide wheel; 340. a connecting plate.
Detailed Description
The present invention will be further described with reference to the following specific embodiments.
Example 1
As shown in fig. 1, the wire winding device of the present embodiment includes a feeding mechanism 100, a protection mechanism 200, and a winding mechanism 300, wherein the feeding mechanism 100, the protection mechanism 200, and the winding mechanism 300 are connected in sequence. The feeding mechanism 100 is used for feeding steel wires in a winding mode, the winding mechanism 300 is used for winding the steel wires, a certain distance needs to be reserved between the feeding mechanism 100 and the winding mechanism 300 in the production process, the exposed steel wires are potential safety hazards in the production process, and once problems occur, the production efficiency of steel wire winding is affected, so that the protection mechanism 200 is added, the exposed steel wires are protected by the protection mechanism 200, the personal safety of workers in a production workshop is protected, and the production efficiency is ensured.
The winding mechanism 300 includes a supporting frame 310, a fixing frame 320, and a connecting plate 340, wherein the fixing frame 320 is disposed on the supporting frame 310, and the connecting plate 340 is disposed on the fixing frame 320 for connecting with the protection sleeve 210. The winding mechanism 300 mainly completes the winding work of the steel wire. The supporting frame 310 is provided with a first power device 311, a synchronous belt 312, a rotating shaft 313 and a spool 314, the rotating shaft 313 is arranged on the supporting frame 310, the spool 314 is sleeved on the rotating shaft 313, the synchronous belt 312 is connected with the rotating shaft 313 and the first power device 311, and one end of the first power device 311 is connected with the supporting frame 310. The spool 314 is used for winding a steel wire, the rotating shaft 313 drives the spool 314 to rotate, the first power device 311 connected with the rotating shaft 313 through the synchronous belt 312 drives the rotating shaft 313 to rotate, the first power device 311 may be a manual handle or a motor, and the transmission is performed through the handle or the motor, and the first power device 311 of the embodiment is a rotary handle as shown in fig. 1.
The fixing frame 320 is arranged at one end, close to the protective sleeve 210, of the supporting frame 310, a lead screw 321, a second power device 322, a moving seat 323 and a limiting plate 324 are arranged on the fixing frame 320, one end of the lead screw 321 is connected with the second power device 322, the lead screw 321 is arranged on the fixing frame 320, the lead screw 321 penetrates through the moving seat 323 and is in threaded connection with the moving seat 323, the moving seat 323 is provided with the limiting plate 324, the two limiting plates 324 are respectively arranged on the moving seat 323, and the steel wire penetrates through a gap between the two limiting plates 324. The fixing frame 320 is used for providing power for the steel wire in a reciprocating motion mode, the second power device 322 provides power, the second power device 322 can be a motor or a handle, power is provided manually or electrically, the first power device 311 drives the screw 321 to rotate, the screw 321 drives the moving body to move, and the moving seat 323 drives the steel wire to move through the limiting plate 324. The second power device 322 is the same as the first power device 311, and the second power device 322 of this embodiment is a rotating handle, and rotates to drive the screw 321 to rotate, so that the moving seat 323 reciprocates, and the steel wire is wound on the spool 314. The limiting plate 324 limits the position of the steel wire and drives the steel wire to move. The guide rod 325 is located outside the screw 321 on the fixed frame 320, and is used for guiding the movable base 323 in the moving process, so as to avoid moving deviation.
The connecting plate 340 is disposed above the limiting plate 324, and the connecting plate 340 is hinged to the protecting sleeve 210. The connecting rod is connected with the limiting plate 324 and the protective sleeve 210, the connecting plate 340 is hinged with the protective sleeve 210, and in the reciprocating motion process of the moving seat 323, the friction between the connecting plate 340 and the protective sleeve 210 is reduced and the friction between the protective sleeve 210 and the steel wire is reduced through the relative rotation between the connecting plate 340 and the protective sleeve 210.
Example 2
The anti-wind steel wire winding device of the present embodiment is further described and implemented on the basis of embodiment 1.
As shown in fig. 2 to 5, the anti-wind steel wire winding device of the present embodiment includes a feeding mechanism 100, a protection mechanism 200, and a winding mechanism 300, wherein the feeding mechanism 100, the protection mechanism 200, and the winding mechanism 300 are connected in sequence. The feeding mechanism 100 is used for feeding steel wires in a winding mode, the winding mechanism 300 is used for winding the steel wires, a certain distance needs to be reserved between the feeding mechanism 100 and the winding mechanism 300 in the production process, the exposed steel wires are potential safety hazards in the production process, and once problems occur, the production efficiency of steel wire winding is affected, so that the protection mechanism 200 is added, the exposed steel wires are protected by the protection mechanism 200, the personal safety of workers in a production workshop is protected, and the production efficiency is ensured.
The fixing seat 120 is located below the discharge port of the feeding tank 110, and a reinforcing rib plate 121 is arranged below the fixing seat 120. The fixing seat 120 is used for overlapping with a component in the protection mechanism 200, so that the corresponding component is prevented from directly contacting with the steel wire, friction generated between the corresponding component and the steel wire is reduced, and the service life of the corresponding component is prolonged. The reinforcing ribs 121 increase the structural strength of the fixing base 120, thereby preventing the fixing base 120 from deforming during use. The fixing seat 120 is provided with a first roller 122 and a second roller 123, the first roller 122 and the second roller 123 are oppositely arranged, and the steel wire passes through a gap between the first roller 122 and the second roller 123. First gyro wheel 122 and the second gyro wheel 123 on the fixing base 120 are used for carrying out the straightening before coiling with the steel wire, avoid the steel wire to take place the phenomenon that the winding was knotted, and less torsion takes place for the steel wire, and first gyro wheel 122 and second gyro wheel 123 can be straightened the steel wire, and when the phenomenon of knotting takes place for the steel wire, then the steel wire is blocked in the position of first gyro wheel 122 and second gyro wheel 123, and the steel wire can't carry out further winding.
The winding mechanism 300 includes a supporting frame 310, a fixing frame 320, a second guiding wheel 330 and a connecting plate 340, wherein the fixing frame 320 is disposed on the supporting frame 310, and the connecting plate 340 is disposed on the fixing frame 320 for connecting with the protecting sleeve 210. The winding mechanism 300 mainly completes the winding work of the steel wire. The supporting frame 310 is provided with a first power device 311, a synchronous belt 312, a rotating shaft 313 and a spool 314, the rotating shaft 313 is arranged on the supporting frame 310, the spool 314 is sleeved on the rotating shaft 313, the synchronous belt 312 is connected with the rotating shaft 313 and the first power device 311, and one end of the first power device 311 is connected with the supporting frame 310. The spool 314 is used for winding a steel wire, the rotating shaft 313 drives the spool 314 to rotate, the first power device 311 connected with the rotating shaft 313 through the synchronous belt 312 drives the rotating shaft 313 to rotate, the first power device 311 may be a manual handle or a motor, and the transmission is performed through the handle or the motor, and the first power device 311 of the embodiment is a rotary handle as shown in fig. 2. The fixing frame 320 is arranged at one end, close to the protective sleeve 210, of the supporting frame 310, a lead screw 321, a second power device 322, a moving seat 323 and a limiting plate 324 are arranged on the fixing frame 320, one end of the lead screw 321 is connected with the second power device 322, the lead screw 321 is arranged on the fixing frame 320, the lead screw 321 penetrates through the moving seat 323 and is in threaded connection with the moving seat 323, the moving seat 323 is provided with the limiting plate 324, the two limiting plates 324 are respectively arranged on the moving seat 323, and the steel wire penetrates through a gap between the two limiting plates 324.
The fixing frame 320 is used for providing power for the steel wire in a reciprocating motion mode, the second power device 322 provides power, the second power device 322 can be a motor or a handle, power is provided manually or electrically, the first power device 311 drives the screw 321 to rotate, the screw 321 drives the moving body to move, and the moving seat 323 drives the steel wire to move through the limiting plate 324. The second power device 322 is the same as the first power device 311, and the second power device 322 of this embodiment is a rotating handle, and rotates to drive the screw 321 to rotate, so that the moving seat 323 reciprocates, and the steel wire is wound on the spool 314. The limiting plate 324 limits the position of the steel wire and drives the steel wire to move. The guide rod 325 is located outside the screw 321 on the fixed frame 320, and is used for guiding the movable base 323 in the moving process, so as to avoid moving deviation.
The second guide wheel 330 is disposed between the two stopper plates 324 of the moving seat 323, and the wire passes over the second guide wheel 330. The second guide wheel 330 is used for guiding the steel wire before the steel wire is wound on the spool 314, so that the possibility of deviation of the position of the steel wire is reduced. The connecting plate 340 is disposed above the limiting plate 324, and the connecting plate 340 is hinged to the protecting sleeve 210. The connecting rod is connected with the limiting plate 324 and the protective sleeve 210, the connecting plate 340 is hinged with the protective sleeve 210, and in the reciprocating motion process of the moving seat 323, the friction between the connecting plate 340 and the protective sleeve 210 is reduced and the friction between the protective sleeve 210 and the steel wire is reduced through the relative rotation between the connecting plate 340 and the protective sleeve 210.
Example 3
The low friction steel wire winding device of this embodiment is further described and implemented based on embodiment 2.
As shown in fig. 6 to 9, the low-friction wire winding device of the present embodiment includes a feeding mechanism 100, a protection mechanism 200, and a winding mechanism 300, wherein the feeding mechanism 100, the protection mechanism 200, and the winding mechanism 300 are connected in sequence. The feeding mechanism 100 is used for feeding steel wires in a winding mode, the winding mechanism 300 is used for winding the steel wires, a certain distance needs to be reserved between the feeding mechanism 100 and the winding mechanism 300 in the production process, the exposed steel wires are potential safety hazards in the production process, and once problems occur, the production efficiency of steel wire winding is affected, so that the protection mechanism 200 is added, the exposed steel wires are protected by the protection mechanism 200, the personal safety of workers in a production workshop is protected, and the production efficiency is ensured.
The fixing seat 120 is located below the discharge port of the feeding tank 110, and a reinforcing rib plate 121 is arranged below the fixing seat 120. The fixing seat 120 is used for overlapping with a component in the protection mechanism 200, so that the corresponding component is prevented from directly contacting with the steel wire, friction generated between the corresponding component and the steel wire is reduced, and the service life of the corresponding component is prolonged. The reinforcing ribs 121 increase the structural strength of the fixing base 120, thereby preventing the fixing base 120 from deforming during use. The fixing seat 120 is provided with a first roller 122 and a second roller 123, the first roller 122 and the second roller 123 are oppositely arranged, and the steel wire passes through a gap between the first roller 122 and the second roller 123. First gyro wheel 122 and the second gyro wheel 123 on the fixing base 120 are used for carrying out the straightening before coiling with the steel wire, avoid the steel wire to take place the phenomenon that the winding was knotted, and less torsion takes place for the steel wire, and first gyro wheel 122 and second gyro wheel 123 can be straightened the steel wire, and when the phenomenon of knotting takes place for the steel wire, then the steel wire is blocked in the position of first gyro wheel 122 and second gyro wheel 123, and the steel wire can't carry out further winding.
The guiding assembly 220 is disposed on the fixing base 120, the guiding assembly 220 includes a first adjusting column 221 and a first guiding wheel 222, the first adjusting column 221 is connected to the fixing base 120, and the first guiding wheel 222 is disposed on the first adjusting column 221. The guiding assembly 220 is used for guiding the steel wire before the steel wire enters the protective sleeve 210, and is guided by the first guiding wheel 222, and the first guiding wheel 222 is rotatably connected with the first adjusting column 221, so that during the winding process of the steel wire, the first guiding wheel 222 rotates, and the first adjusting column 221 is fixed.
The supporting assembly 230 includes a second adjusting column 231, a receiving seat 232, a first limiting rod 233, a second limiting rod 234 and a third roller 235, one end of the second adjusting column 231 is connected with the receiving seat 232, the other end is hinged with the fixing seat 120, the third roller 235 is disposed on the receiving seat 232, and the protective sleeve 210 is lapped on the third roller 235. The first limiting rod 233 and the second limiting rod 234 are disposed on the bearing seat 232, and the protective sleeve 210 is disposed between the first limiting rod 233 and the second limiting rod 234. The supporting assembly 230 mainly solves the problem of friction between the protecting sleeve 210 and the fixing base 120, and is disposed on the bearing base 232 through the third roller 235, if the steel wire drives the protecting sleeve 210 to move, the sliding friction between the protecting sleeve 210 and the fixing base 120 becomes the rolling friction between the protecting sleeve 210 and the third roller 235, so as to reduce the abrasion of the protecting sleeve 210. The second is adjusted post 231 and is articulated with fixing base 120, the other end meets with accepting seat 232, because the steel wire when twining on I-shaped wheel 314, I-shaped wheel 314 has certain diameter, if twine the steel wire fully on I-shaped wheel 314, the steel wire can carry out the reciprocating skew, steel wire skew in-process can drive protective case 210 and rotate, protective case 210 rotates the in-process and can take place the friction with other parts, use the second to adjust post 231, then shift protective case 210's rotational friction to between second regulation post 231 and fixing base 120, reduce protective case 210's friction, increase its life. When the protective sleeve 210 rotates, the first and second limiting rods 233 and 234 transmit the rotational force of the protective sleeve 210 to the receiving base 232, and the receiving base 232 transmits the rotational force to the second adjusting post 231, thereby completing the transmission of the rotational force.
The winding mechanism 300 includes a supporting frame 310, a fixing frame 320, a second guiding wheel 330 and a connecting plate 340, wherein the fixing frame 320 is disposed on the supporting frame 310, and the connecting plate 340 is disposed on the fixing frame 320 for connecting with the protecting sleeve 210. The winding mechanism 300 mainly completes the winding work of the steel wire. The supporting frame 310 is provided with a first power device 311, a synchronous belt 312, a rotating shaft 313 and a spool 314, the rotating shaft 313 is arranged on the supporting frame 310, the spool 314 is sleeved on the rotating shaft 313, the synchronous belt 312 is connected with the rotating shaft 313 and the first power device 311, and one end of the first power device 311 is connected with the supporting frame 310. The spool 314 is used for winding a steel wire, the rotating shaft 313 drives the spool 314 to rotate, the first power device 311 connected with the rotating shaft 313 through the timing belt 312 drives the rotating shaft 313 to rotate, the first power device 311 may be a manual handle or a motor, and the transmission is performed through the handle or the motor, and the first power device 311 of the embodiment is a rotary handle as shown in fig. 7. The fixing frame 320 is arranged at one end, close to the protective sleeve 210, of the supporting frame 310, a lead screw 321, a second power device 322, a moving seat 323 and a limiting plate 324 are arranged on the fixing frame 320, one end of the lead screw 321 is connected with the second power device 322, the lead screw 321 is arranged on the fixing frame 320, the lead screw 321 penetrates through the moving seat 323 and is in threaded connection with the moving seat 323, the moving seat 323 is provided with the limiting plate 324, the two limiting plates 324 are respectively arranged on the moving seat 323, and the steel wire penetrates through a gap between the two limiting plates 324.
The fixing frame 320 is used for providing power for the steel wire in a reciprocating motion mode, the second power device 322 provides power, the second power device 322 can be a motor or a handle, power is provided manually or electrically, the first power device 311 drives the screw 321 to rotate, the screw 321 drives the moving body to move, and the moving seat 323 drives the steel wire to move through the limiting plate 324. The second power device 322 is the same as the first power device 311, and the second power device 322 of this embodiment is a rotating handle, and rotates to drive the screw 321 to rotate, so that the moving seat 323 reciprocates, and the steel wire is wound on the spool 314. The limiting plate 324 limits the position of the steel wire and drives the steel wire to move. The guide rod 325 is located outside the screw 321 on the fixed frame 320, and is used for guiding the movable base 323 in the moving process, so as to avoid moving deviation.
The second guide wheel 330 is disposed between the two stopper plates 324 of the moving seat 323, and the wire passes over the second guide wheel 330. The second guide wheel 330 is used for guiding the steel wire before the steel wire is wound on the spool 314, so that the possibility of deviation of the position of the steel wire is reduced. The connecting plate 340 is disposed above the limiting plate 324, and the connecting plate 340 is hinged to the protecting sleeve 210. The connecting rod is connected with the limiting plate 324 and the protective sleeve 210, the connecting plate 340 is hinged with the protective sleeve 210, and in the reciprocating motion process of the moving seat 323, the friction between the connecting plate 340 and the protective sleeve 210 is reduced and the friction between the protective sleeve 210 and the steel wire is reduced through the relative rotation between the connecting plate 340 and the protective sleeve 210.
Example 4
The safety warning steel wire winding device of the present embodiment is further described and implemented on the basis of embodiment 1.
The safety warning steel wire winding device of the embodiment comprises a feeding mechanism 100, a protection mechanism 200 and a winding mechanism 300, wherein the feeding mechanism 100, the protection mechanism 200 and the winding mechanism 300 are connected in sequence. The feeding mechanism 100 is used for feeding steel wires in a winding mode, the winding mechanism 300 is used for winding the steel wires, a certain distance needs to be reserved between the feeding mechanism 100 and the winding mechanism 300 in the production process, the exposed steel wires are potential safety hazards in the production process, and once problems occur, the production efficiency of steel wire winding is affected, so that the protection mechanism 200 is added, the exposed steel wires are protected by the protection mechanism 200, the personal safety of workers in a production workshop is protected, and the production efficiency is ensured.
The winding mechanism 300 includes a supporting frame 310, a fixing frame 320, and a connecting plate 340, wherein the fixing frame 320 is disposed on the supporting frame 310, and the connecting plate 340 is disposed on the fixing frame 320 for connecting with the protection sleeve 210. The winding mechanism 300 mainly completes the winding work of the steel wire. The supporting frame 310 is provided with a first power device 311, a synchronous belt 312, a rotating shaft 313 and a spool 314, the rotating shaft 313 is arranged on the supporting frame 310, the spool 314 is sleeved on the rotating shaft 313, the synchronous belt 312 is connected with the rotating shaft 313 and the first power device 311, and one end of the first power device 311 is connected with the supporting frame 310. The spool 314 is used for winding a steel wire, the rotating shaft 313 drives the spool 314 to rotate, the first power device 311 connected with the rotating shaft 313 through the synchronous belt 312 drives the rotating shaft 313 to rotate, the first power device 311 may be a manual handle or a motor, and the transmission is performed through the handle or the motor, and the first power device 311 of the embodiment is a rotary handle as shown in fig. 1.
The fixing frame 320 is arranged at one end, close to the protective sleeve 210, of the supporting frame 310, a lead screw 321, a second power device 322, a moving seat 323 and a limiting plate 324 are arranged on the fixing frame 320, one end of the lead screw 321 is connected with the second power device 322, the lead screw 321 is arranged on the fixing frame 320, the lead screw 321 penetrates through the moving seat 323 and is in threaded connection with the moving seat 323, the moving seat 323 is provided with the limiting plate 324, the two limiting plates 324 are respectively arranged on the moving seat 323, and the steel wire penetrates through a gap between the two limiting plates 324. The fixing frame 320 is used for providing power for the steel wire in a reciprocating motion mode, the second power device 322 provides power, the second power device 322 can be a motor or a handle, power is provided manually or electrically, the first power device 311 drives the screw 321 to rotate, the screw 321 drives the moving body to move, and the moving seat 323 drives the steel wire to move through the limiting plate 324. The second power device 322 is the same as the first power device 311, and the second power device 322 of this embodiment is a rotating handle, and rotates to drive the screw 321 to rotate, so that the moving seat 323 reciprocates, and the steel wire is wound on the spool 314. The limiting plate 324 limits the position of the steel wire and drives the steel wire to move. The guide rod 325 is located outside the screw 321 on the fixed frame 320, and is used for guiding the movable base 323 in the moving process, so as to avoid moving deviation.
The connecting plate 340 is disposed above the limiting plate 324, and the connecting plate 340 is hinged to the protecting sleeve 210. The connecting rod is connected with the limiting plate 324 and the protective sleeve 210, the connecting plate 340 is hinged with the protective sleeve 210, and in the reciprocating motion process of the moving seat 323, the friction between the connecting plate 340 and the protective sleeve 210 is reduced and the friction between the protective sleeve 210 and the steel wire is reduced through the relative rotation between the connecting plate 340 and the protective sleeve 210.
Example 5
The safety warning steel wire winding device of the present embodiment is further described and implemented on the basis of embodiment 3.
The safety warning steel wire winding device of the embodiment comprises a feeding mechanism 100, a protection mechanism 200 and a winding mechanism 300, wherein the feeding mechanism 100, the protection mechanism 200 and the winding mechanism 300 are connected in sequence. The feeding mechanism 100 is used for feeding steel wires in a winding mode, the winding mechanism 300 is used for winding the steel wires, a certain distance needs to be reserved between the feeding mechanism 100 and the winding mechanism 300 in the production process, the exposed steel wires are potential safety hazards in the production process, and once problems occur, the production efficiency of steel wire winding is affected, so that the protection mechanism 200 is added, the exposed steel wires are protected by the protection mechanism 200, the personal safety of workers in a production workshop is protected, and the production efficiency is ensured.
The fixing seat 120 is located below the discharge port of the feeding tank 110, and a reinforcing rib plate 121 is arranged below the fixing seat 120. The fixing seat 120 is used for overlapping with a component in the protection mechanism 200, so that the corresponding component is prevented from directly contacting with the steel wire, friction generated between the corresponding component and the steel wire is reduced, and the service life of the corresponding component is prolonged. The reinforcing ribs 121 increase the structural strength of the fixing base 120, thereby preventing the fixing base 120 from deforming during use. The fixing seat 120 is provided with a first roller 122 and a second roller 123, the first roller 122 and the second roller 123 are oppositely arranged, and the steel wire passes through a gap between the first roller 122 and the second roller 123. First gyro wheel 122 and the second gyro wheel 123 on the fixing base 120 are used for carrying out the straightening before coiling with the steel wire, avoid the steel wire to take place the phenomenon that the winding was knotted, and less torsion takes place for the steel wire, and first gyro wheel 122 and second gyro wheel 123 can be straightened the steel wire, and when the phenomenon of knotting takes place for the steel wire, then the steel wire is blocked in the position of first gyro wheel 122 and second gyro wheel 123, and the steel wire can't carry out further winding.
The guiding assembly 220 is disposed on the fixing base 120, the guiding assembly 220 includes a first adjusting column 221 and a first guiding wheel 222, the first adjusting column 221 is connected to the fixing base 120, and the first guiding wheel 222 is disposed on the first adjusting column 221. The guiding assembly 220 is used for guiding the steel wire before the steel wire enters the protective sleeve 210, and is guided by the first guiding wheel 222, and the first guiding wheel 222 is rotatably connected with the first adjusting column 221, so that during the winding process of the steel wire, the first guiding wheel 222 rotates, and the first adjusting column 221 is fixed.
The supporting assembly 230 includes a second adjusting column 231, a receiving seat 232, a first limiting rod 233, a second limiting rod 234 and a third roller 235, one end of the second adjusting column 231 is connected with the receiving seat 232, the other end is hinged with the fixing seat 120, the third roller 235 is disposed on the receiving seat 232, and the protective sleeve 210 is lapped on the third roller 235. The first limiting rod 233 and the second limiting rod 234 are disposed on the bearing seat 232, and the protective sleeve 210 is disposed between the first limiting rod 233 and the second limiting rod 234. The supporting assembly 230 mainly solves the problem of friction between the protecting sleeve 210 and the fixing base 120, and is disposed on the bearing base 232 through the third roller 235, if the steel wire drives the protecting sleeve 210 to move, the sliding friction between the protecting sleeve 210 and the fixing base 120 becomes the rolling friction between the protecting sleeve 210 and the third roller 235, so as to reduce the abrasion of the protecting sleeve 210. The second is adjusted post 231 and is articulated with fixing base 120, the other end meets with accepting seat 232, because the steel wire when twining on I-shaped wheel 314, I-shaped wheel 314 has certain diameter, if twine the steel wire fully on I-shaped wheel 314, the steel wire can carry out the reciprocating skew, steel wire skew in-process can drive protective case 210 and rotate, protective case 210 rotates the in-process and can take place the friction with other parts, use the second to adjust post 231, then shift protective case 210's rotational friction to between second regulation post 231 and fixing base 120, reduce protective case 210's friction, increase its life. When the protective sleeve 210 rotates, the first and second limiting rods 233 and 234 transmit the rotational force of the protective sleeve 210 to the receiving base 232, and the receiving base 232 transmits the rotational force to the second adjusting post 231, thereby completing the transmission of the rotational force.
The winding mechanism 300 includes a supporting frame 310, a fixing frame 320, a second guiding wheel 330 and a connecting plate 340, wherein the fixing frame 320 is disposed on the supporting frame 310, and the connecting plate 340 is disposed on the fixing frame 320 for connecting with the protecting sleeve 210. The winding mechanism 300 mainly completes the winding work of the steel wire. The supporting frame 310 is provided with a first power device 311, a synchronous belt 312, a rotating shaft 313 and a spool 314, the rotating shaft 313 is arranged on the supporting frame 310, the spool 314 is sleeved on the rotating shaft 313, the synchronous belt 312 is connected with the rotating shaft 313 and the first power device 311, and one end of the first power device 311 is connected with the supporting frame 310. The spool 314 is used for winding a steel wire, the rotating shaft 313 drives the spool 314 to rotate, the first power device 311 connected with the rotating shaft 313 through the timing belt 312 drives the rotating shaft 313 to rotate, the first power device 311 may be a manual handle or a motor, and the transmission is performed through the handle or the motor, and the first power device 311 of the embodiment is a rotary handle as shown in fig. 7. The fixing frame 320 is arranged at one end, close to the protective sleeve 210, of the supporting frame 310, a lead screw 321, a second power device 322, a moving seat 323 and a limiting plate 324 are arranged on the fixing frame 320, one end of the lead screw 321 is connected with the second power device 322, the lead screw 321 is arranged on the fixing frame 320, the lead screw 321 penetrates through the moving seat 323 and is in threaded connection with the moving seat 323, the moving seat 323 is provided with the limiting plate 324, the two limiting plates 324 are respectively arranged on the moving seat 323, and the steel wire penetrates through a gap between the two limiting plates 324.
The fixing frame 320 is used for providing power for the steel wire in a reciprocating motion mode, the second power device 322 provides power, the second power device 322 can be a motor or a handle, power is provided manually or electrically, the first power device 311 drives the screw 321 to rotate, the screw 321 drives the moving body to move, and the moving seat 323 drives the steel wire to move through the limiting plate 324. The second power device 322 is the same as the first power device 311, and the second power device 322 of this embodiment is a rotating handle, and rotates to drive the screw 321 to rotate, so that the moving seat 323 reciprocates, and the steel wire is wound on the spool 314. The limiting plate 324 limits the position of the steel wire and drives the steel wire to move. The guide rod 325 is located outside the screw 321 on the fixed frame 320, and is used for guiding the movable base 323 in the moving process, so as to avoid moving deviation.
The second guide wheel 330 is disposed between the two stopper plates 324 of the moving seat 323, and the wire passes over the second guide wheel 330. The second guide wheel 330 is used for guiding the steel wire before the steel wire is wound on the spool 314, so that the possibility of deviation of the position of the steel wire is reduced. The connecting plate 340 is disposed above the limiting plate 324, and the connecting plate 340 is hinged to the protecting sleeve 210. The connecting rod is connected with the limiting plate 324 and the protective sleeve 210, the connecting plate 340 is hinged with the protective sleeve 210, and in the reciprocating motion process of the moving seat 323, the friction between the connecting plate 340 and the protective sleeve 210 is reduced and the friction between the protective sleeve 210 and the steel wire is reduced through the relative rotation between the connecting plate 340 and the protective sleeve 210.
Example 6
The low-friction steel wire winding device of the embodiment is modified from the embodiments 1 to 5 in that the rotating handles of the first power unit 311 and the second power unit 322 are replaced by motors.
The above examples describe the present invention and its embodiments, and the description is not intended to be limiting. It should be noted that, for those skilled in the art, without departing from the inventive concept of the present invention, the structural modes and embodiments similar to the technical solutions should be designed without creativity, and all shall fall within the protection scope of the present invention.
Claims (10)
1. A low-friction steel wire winding device is characterized in that: the device comprises a feeding mechanism (100), a protection mechanism (200) and a winding mechanism (300), wherein the feeding mechanism (100), the protection mechanism (200) and the winding mechanism (300) are connected in sequence, the feeding mechanism (100) comprises a feeding box (110) and a fixed seat (120), the fixed seat (120) is arranged on the feeding box (110), the protection mechanism (200) comprises a protection sleeve (210), a guide assembly (220) and a support assembly (230), one end of the protection sleeve (210) is lapped on the fixed seat (120), and the other end of the protection sleeve is connected with the winding mechanism (300); the guide assembly (220) is arranged on the fixed seat (120), the guide assembly (220) comprises a first adjusting column (221) and a first guide wheel (222), the first adjusting column (221) is connected with the fixed seat (120), and the first guide wheel (222) is arranged on the first adjusting column (221); the supporting component (230) comprises a bearing seat (232) and a third roller (235), the bearing seat (232) is located on the fixed seat (120), the third roller (235) is arranged on the bearing seat (232), and the protective sleeve (210) is overlapped on the third roller (235).
2. A low-friction steel wire winding device according to claim 1, wherein: the supporting component (230) further comprises a second adjusting column (231), one end of the second adjusting column (231) is connected with the bearing seat (232), and the other end of the second adjusting column is hinged with the fixing seat (120).
3. A low-friction steel wire winding device according to claim 2, wherein: the supporting component (230) further comprises a first limiting rod (233) and a second limiting rod (234), the first limiting rod (233) and the second limiting rod (234) are arranged on the bearing seat (232), and the protective sleeve (210) is arranged between the first limiting rod (233) and the second limiting rod (234).
4. A low-friction steel wire winding device according to claim 3, wherein: a discharge hole is formed in one side, close to the protective sleeve (210), of the feeding box (110), a steel wire is led out from the discharge hole, and the protective sleeve (210) is sleeved on the outer side of the steel wire; an opening is formed in one side of the protective sleeve (210).
5. A low friction steel wire winding device according to claim 4, wherein: and a reinforcing rib plate (121) is arranged below the fixed seat (120).
6. A low friction steel wire winding device according to claim 5, wherein: the fixing seat (120) is provided with a first roller (122) and a second roller (123), the first roller (122) and the second roller (123) are arranged oppositely, and the steel wire passes through a gap between the first roller (122) and the second roller (123).
7. A low friction steel wire winding device according to any one of claims 1 to 6, wherein: the winding mechanism (300) comprises a support frame (310), wherein a spool (314) is arranged on the support frame (310), and the spool (314) is used for winding steel wires.
8. A low friction steel wire winding device according to claim 7, wherein: still be provided with first power device (311), hold-in range (312) and pivot (313) on support frame (310), pivot (313) set up on support frame (310), I-shaped wheel (314) cup joint on pivot (313), pivot (313) and first power device (311) are connected in hold-in range (312), first power device (311) one end links to each other with support frame (310).
9. A low friction steel wire winding device according to claim 8, wherein: the winding mechanism (300) further comprises a fixed frame (320), the fixed frame (320) is arranged at one end, close to the protective sleeve (210), of the supporting frame (310), a lead screw (321), a second power device (322), a movable seat (323) and limiting plates (324) are arranged on the fixed frame (320), one end of the lead screw (321) is connected with the second power device (322), the lead screw (321) is arranged on the fixed frame (320), the lead screw (321) penetrates through the movable seat (323) and is in threaded connection with the movable seat (323), the movable seat (323) is provided with the limiting plates (324), the two limiting plates (324) are respectively arranged on the movable seat (323), and a steel wire penetrates through a gap between the two limiting plates (324); the fixed frame (320) is also provided with a guide rod (325), and the guide rod (325) penetrates through the movable seat (323) and is positioned on two sides of the screw rod (321).
10. A low friction steel wire winding device according to claim 9, wherein: the winding mechanism (300) further comprises a connecting plate (340), the connecting plate (340) is arranged above the limiting plate (324), and the connecting plate (340) is hinged to the protecting sleeve (210).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021880308.7U CN212976328U (en) | 2020-08-31 | 2020-08-31 | Low-friction steel wire winding device |
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| CN202021880308.7U CN212976328U (en) | 2020-08-31 | 2020-08-31 | Low-friction steel wire winding device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113636407A (en) * | 2021-10-14 | 2021-11-12 | 南通银龙钢绳有限公司 | Packaging production line for steel wire rope production and processing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113636407A (en) * | 2021-10-14 | 2021-11-12 | 南通银龙钢绳有限公司 | Packaging production line for steel wire rope production and processing |
| CN113636407B (en) * | 2021-10-14 | 2021-12-14 | 南通银龙钢绳有限公司 | Packaging production line for steel wire rope production and processing |
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