CN217600081U - Electroplating take-up tension adjusting device - Google Patents
Electroplating take-up tension adjusting device Download PDFInfo
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- CN217600081U CN217600081U CN202221315270.8U CN202221315270U CN217600081U CN 217600081 U CN217600081 U CN 217600081U CN 202221315270 U CN202221315270 U CN 202221315270U CN 217600081 U CN217600081 U CN 217600081U
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- pressure regulating
- regulating valve
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- manual pressure
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Abstract
The utility model provides a pair of receive line tension adjusting device is electroplated, including receiving the line working face, receive line non-working face, PLC switch board and visual operation panel, receive the line working face and include first automatic air-vent valve, first main gas line and a plurality of first manual air-vent valve, receive the line non-working face and include the automatic air-vent valve of second, the main gas line of second and the manual air-vent valve of a plurality of seconds, the PLC switch board respectively with the automatic air-vent valve of first automatic air-vent valve and the automatic air-vent valve communication connection of second, visual operation panel and PLC switch board communication connection. The utility model discloses a maximum tension atmospheric pressure of each station department on two sets of combinations difference independent control working face of automatic air-vent valve cooperation main gas pipeline and the non-working face makes steel wire tension keep each department even in order to inject steel wire tension, has guaranteed to receive the line process and has gone on steadily, has improved the production quality of steel wire, utilizes PLC switch board and visual operation panel to realize two automatic air-vent valve automatically regulated atmospheric pressure simultaneously, has reduced the human cost and has dropped into, has guaranteed workman labour safety.
Description
Technical Field
The utility model belongs to the technical field of the line equipment is received to the metal product production line, especially, relate to an electroplate and receive line tension adjusting device.
Background
When the tension air pressure is adjusted on a working surface and a non-working surface in the existing electroplating wire-rewinding process, a main air pipeline is generally used for supplying air, a general manual pressure adjusting valve is arranged on the main air pipeline to adjust the maximum air pressure of the supplied air, a manual pressure adjusting valve is arranged on each working position on the working surface and each non-working surface, and the manual pressure adjusting valves are adjusted according to the actual tension of a steel wire on each working position during pressure adjustment.
However, when the specification of the steel wire is changed, if the tension and air pressure of the working surface and the non-working surface are not consistent, the manual regulating valve at each station needs to be regulated again, the repeated workload is large, the phenomena of uneven tension, large tension and the like of the steel wire caused by regulation leakage can exist, and compressed air is easily wasted.
SUMMERY OF THE UTILITY MODEL
To the technical problem, the utility model provides an electroplate and receive line tension adjusting device for when solving and electroplate and receive line technology and adjust tension atmospheric pressure on working face and non-working face, the big and easy hourglass of repetitive work volume transfers the problem that makes steel wire tension uneven, tension big partially.
The utility model provides an electroplate and receive line tension adjusting device, include: the wire rewinding working surface comprises a first automatic pressure regulating valve, a first main gas pipeline and a plurality of first manual pressure regulating valves, an air outlet of the first automatic pressure regulating valve is communicated with an inlet of the first main gas pipeline, each first manual pressure regulating valve corresponds to one station on the wire rewinding working surface, the plurality of first manual pressure regulating valves are sequentially arranged along the extending direction of the first main gas pipeline, an air inlet of each first manual pressure regulating valve is communicated with the side portion of the first main gas pipeline, the wire rewinding non-working surface comprises a second automatic pressure regulating valve, a second main gas pipeline and a plurality of second manual pressure regulating valves, an air outlet of the second automatic pressure regulating valve is communicated with an inlet of the second main gas pipeline, each second manual pressure regulating valve corresponds to one station on the non-working face of the take-up line, the second manual pressure regulating valves are sequentially arranged along the extension direction of the second main air pipeline, an air inlet of each second manual pressure regulating valve is communicated with the side portion of the second main air pipeline, the PLC control cabinet is respectively in communication connection with the first automatic pressure regulating valve and the second automatic pressure regulating valve and used for respectively controlling the tension air pressure of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve, the PLC control cabinet further comprises a register which is used for storing the tension air pressure of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve, required by the diameters of the steel wires to be produced, and the visual operating platform is in communication connection with the PLC control cabinet and used for inputting the diameter specifications of the steel wires to the PLC control cabinet.
Optionally, the first main gas duct and the second main gas duct are arranged in parallel.
Preferably, each first manual pressure regulating valve is located on a different side of the first main air duct than the second main air duct.
Preferably, the plurality of first manual pressure-regulating valves are arranged in sequence at equal intervals along the extending direction of the first main air duct.
Preferably, each first manual pressure regulating valve is vertically connected to the first main air duct.
Preferably, each second manual pressure regulating valve is located on a side of the second main gas duct different from the first main gas duct.
Preferably, the plurality of second manual pressure regulating valves are arranged in sequence at equal intervals along the extending direction of the second main air duct.
Preferably, each second manual pressure regulating valve is vertically connected to the second main gas duct.
Optionally, the first automatic pressure regulating valve and the second automatic pressure regulating valve adopt automatic pressure regulating valves of the same model and specification.
Optionally, the first manual pressure regulating valve and the second manual pressure regulating valve are manual pressure regulating valves of the same model and specification.
Compared with the prior art, the utility model discloses a maximum tension atmospheric pressure of each station department on two sets of combinations difference independent control working face of automatic air-vent valve cooperation main gas pipeline and the non-working face is in order to inject steel wire tension, it is even everywhere to make steel wire tension keep, it goes on steadily to have effectively guaranteed to receive the line process, the production quality of steel wire has greatly been improved, utilize PLC switch board and visual operation panel to realize automatic air-vent valve automatically regulated atmospheric pressure simultaneously, the human cost input has been reduced, the work efficiency is improved, the labor safety of workers has been guaranteed.
Drawings
Fig. 1 is a schematic structural view of an electroplating wire take-up tension adjusting device according to an embodiment of the present invention.
Detailed Description
In order to further understand the objects, structures, features, and functions of the present invention, the following embodiments are described in detail.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1, an electroplating take-up tension adjusting device 100 comprises a take-up working surface 1, a take-up non-working surface 2, a PLC control cabinet 3 and a visual operating platform 4.
The wire rewinding working surface 1 comprises a first automatic pressure regulating valve 11, a first main air pipeline 12 and a plurality of first manual pressure regulating valves 13, an air outlet of the first automatic pressure regulating valve 11 is communicated with an inlet of the first main air pipeline 12, each first manual pressure regulating valve 13 corresponds to one station on the wire rewinding working surface 1, the plurality of first manual pressure regulating valves 13 are sequentially arranged along the extending direction of the first main air pipeline 12, and an air inlet of each first manual pressure regulating valve 13 is communicated with the side portion of the first main air pipeline 12. After the specification of the steel wire is generally changed, only the first manual pressure regulating valve 13 at a station with deviation on the wire rewinding working surface 1 needs to be finely adjusted after the air pressure at the air outlet of the first automatic pressure regulating valve 11 is automatically adjusted.
The wire-rewinding non-working surface 2 comprises a second automatic pressure regulating valve 21, a second main air pipeline 22 and a plurality of second manual pressure regulating valves 23, an air outlet of the second automatic pressure regulating valve 21 is communicated with an inlet of the second main air pipeline 22, each second manual pressure regulating valve 23 corresponds to one station of the wire-rewinding non-working surface 2, the plurality of second manual pressure regulating valves 23 are sequentially arranged along the extending direction of the second main air pipeline 22, and an air inlet of each second manual pressure regulating valve 23 is communicated with the side portion of the second main air pipeline 22. After the specification of the steel wire is generally changed, only the second manual pressure regulating valve 23 at a station with deviation on the wire rewinding non-working surface 2 needs to be finely adjusted after the air pressure at the air outlet of the second automatic pressure regulating valve 21 is automatically regulated.
The PLC control cabinet 3 is in communication connection with the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21, and is configured to control the tension and air pressure at the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21, respectively, and the PLC control cabinet 2 further includes a register 31, where the register 31 is configured to store the tension and air pressure at the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21, which are required for each diameter of the steel wire to be produced and correspond to each specification.
The visual operating platform 4 is in communication connection with the PLC control cabinet 3 and is used for inputting the diameter specification of the steel wire to the PLC control cabinet 3 and displaying the tension and air pressure of the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21 which are required by the diameter specification of the steel wire to be produced. Optionally, the visual console 4 includes a touch display screen 41, which facilitates manual input and display.
Optionally, the first and second main gas ducts 12, 22 are arranged in parallel. The reasonable layout of being convenient for of setting like this practices thrift the production place.
Preferably, each first manual pressure regulating valve 13 is located on a different side of the first main air duct 12 than the second main air duct 22. The arrangement can lead the layout of each station on the wire collecting working surface 1 to be uniform and not to be interfered mutually.
Preferably, the plurality of first manual pressure-regulating valves 13 are arranged in series at equal intervals along the extending direction of the first main air duct 12. The arrangement is convenient for balancing the tension of each station on the wire take-up working surface 1.
Preferably, each first manual pressure regulating valve 13 is vertically connected to the first main air duct 12. The arrangement is reasonable, and the loss of the compressed air in the first main air pipeline 12 can be reduced.
Preferably, each second manual pressure regulating valve 23 is located on a different side of the second main air duct 22 than the first main air duct 12. The arrangement can lead the layout of each station on the non-working surface 2 of the wire take-up to be uniform and not to be interfered mutually.
Preferably, the plurality of second manual pressure-regulating valves 23 are arranged in series at equal intervals along the extending direction of the second main air duct 22. The arrangement is convenient for balancing the tension of each station on the non-working surface 2 for taking up the wire.
Preferably, each second manual pressure regulating valve is connected 23 perpendicularly to the second main gas duct 22. This arrangement is reasonable and reduces the loss of compressed air in the secondary main air duct 22.
Alternatively, the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21 may be automatic pressure regulating valves of the same model and specification. The automatic pressure regulating valve is convenient to purchase and maintain, and cost is saved.
Alternatively, the first manual pressure regulating valve 13 and the second manual pressure regulating valve 23 may be manual pressure regulating valves of the same model and specification. The manual pressure regulating valve is convenient to purchase and maintain, and cost is saved.
The utility model discloses an embodiment's electroplating receipts line tension adjusting device 100's application method as follows:
s1, firstly, the tension and air pressure of the air outlets of a first automatic pressure regulating valve 11 and a second automatic pressure regulating valve 21 which are required by the diameters of steel wires to be produced in various specifications are stored in a register 31 in advance through a visual operating platform 4;
s2, manually inputting the diameter specification of the steel wire to be produced through the visual operating platform 4, automatically selecting tension and air pressure values of air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21 through the register 31 by the PLC control cabinet 3, and respectively communicating the tension and air pressure values to the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21;
s3, adjusting and controlling the air pressure of the first main air pipeline 12 after the first automatic pressure regulating valve 11 receives the communication signal of the PLC control cabinet 3, and adjusting and controlling the air pressure of the second main air pipeline 22 after the second automatic pressure regulating valve 21 receives the communication signal of the PLC control cabinet 3;
s4: finally, if the tension air pressure at any station of the wire winding working surface 1 is deviated, the first manual pressure regulating valve 13 at the corresponding station is finely adjusted, and if the tension air pressure at any station of the wire winding non-working surface 2 is deviated, the second manual pressure regulating valve 23 at the corresponding station is finely adjusted.
The utility model discloses a two sets of combinations of automatic air-vent valve cooperation main gas pipeline are the biggest tension atmospheric pressure of each station department on independent control working face and the non-working face respectively in order to inject steel wire tension, it is even everywhere to make steel wire tension keep, it goes on steadily to have effectively guaranteed to receive the line process, the production quality of steel wire has greatly been improved, utilize PLC switch board and visual operation panel to realize automatic air-vent valve automatically regulated atmospheric pressure simultaneously, the human cost input has been reduced, the work efficiency is improved, the labor safety of workman has been guaranteed.
The present invention has been described in relation to the above embodiments, which are only examples for implementing the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, all changes and modifications which do not depart from the spirit and scope of the present invention are deemed to fall within the scope of the present invention.
Claims (10)
1. An electroplating take-up tension adjusting device is characterized by comprising a take-up working surface, a take-up non-working surface, a PLC control cabinet and a visual operating platform;
the wire take-up working surface comprises a first automatic pressure regulating valve, a first main air pipeline and a plurality of first manual pressure regulating valves, wherein the air outlet of the first automatic pressure regulating valve is communicated with the inlet of the first main air pipeline, each first manual pressure regulating valve corresponds to one station on the wire take-up working surface, the plurality of first manual pressure regulating valves are sequentially arranged along the extending direction of the first main air pipeline, and the air inlet of each first manual pressure regulating valve is communicated with the side part of the first main air pipeline;
the wire-rewinding non-working surface comprises a second automatic pressure regulating valve, a second main air pipeline and a plurality of second manual pressure regulating valves, an air outlet of the second automatic pressure regulating valve is communicated with an inlet of the second main air pipeline, each second manual pressure regulating valve corresponds to one station on the wire-rewinding non-working surface, the plurality of second manual pressure regulating valves are sequentially arranged along the extending direction of the second main air pipeline, and an air inlet of each second manual pressure regulating valve is communicated with the side part of the second main air pipeline;
the PLC control cabinet is respectively in communication connection with the first automatic pressure regulating valve and the second automatic pressure regulating valve and is used for respectively controlling the tension and air pressure of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve;
the visual operating platform is in communication connection with the PLC control cabinet and is used for inputting the diameter specification of the steel wire to the PLC control cabinet.
2. The plating take-up tension adjusting device as recited in claim 1, wherein the first main gas duct and the second main gas duct are arranged in parallel.
3. The tension adjusting device for take-up line after electroplating as claimed in claim 2, wherein each of the first manual pressure regulating valves is located on a side of the first main air duct other than the second main air duct.
4. The tension adjusting device for take-up line after plating as claimed in claim 3, wherein the plurality of first manual pressure regulating valves are arranged in series at equal intervals along the extending direction of the first main gas pipe.
5. An electroplating take-up tension adjusting device as claimed in claim 4, wherein each first manual pressure regulating valve is vertically connected to the first main air duct.
6. The plating take-up tension adjusting device as claimed in claim 2, wherein each second manual pressure regulating valve is located on a side of the second main gas duct other than the first main gas duct.
7. The plating take-up tension adjusting device as claimed in claim 6, wherein the plurality of second manual pressure regulating valves are arranged in series at equal intervals along the extending direction of the second main gas duct.
8. The electroplating take-up tension adjusting device as recited in claim 7, wherein each second manual pressure regulating valve is vertically connected to the second main gas pipe.
9. The tension adjusting device for take-up by electroplating as claimed in claim 1, wherein the first automatic pressure regulating valve and the second automatic pressure regulating valve are the same type and specification of automatic pressure regulating valve.
10. The tension adjusting device for take-up line in electroplating as claimed in claim 1, wherein the first and second manual pressure regulating valves are the same type and specification of manual pressure regulating valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221315270.8U CN217600081U (en) | 2022-05-30 | 2022-05-30 | Electroplating take-up tension adjusting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221315270.8U CN217600081U (en) | 2022-05-30 | 2022-05-30 | Electroplating take-up tension adjusting device |
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| CN217600081U true CN217600081U (en) | 2022-10-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221315270.8U Active CN217600081U (en) | 2022-05-30 | 2022-05-30 | Electroplating take-up tension adjusting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114772391A (en) * | 2022-05-30 | 2022-07-22 | 江苏兴达智能制造有限公司 | Electroplating take-up tension adjusting device and adjusting method thereof |
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2022
- 2022-05-30 CN CN202221315270.8U patent/CN217600081U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114772391A (en) * | 2022-05-30 | 2022-07-22 | 江苏兴达智能制造有限公司 | Electroplating take-up tension adjusting device and adjusting method thereof |
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