CN114772391A - Electroplating take-up tension adjusting device and adjusting method thereof - Google Patents
Electroplating take-up tension adjusting device and adjusting method thereof Download PDFInfo
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- CN114772391A CN114772391A CN202210597480.9A CN202210597480A CN114772391A CN 114772391 A CN114772391 A CN 114772391A CN 202210597480 A CN202210597480 A CN 202210597480A CN 114772391 A CN114772391 A CN 114772391A
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- pressure regulating
- regulating valve
- tension
- automatic pressure
- take
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- 238000009713 electroplating Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000001105 regulatory effect Effects 0.000 claims abstract description 123
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 35
- 239000010959 steel Substances 0.000 claims abstract description 35
- 230000000007 visual effect Effects 0.000 claims abstract description 10
- 230000001276 controlling effect Effects 0.000 claims description 2
- 238000007747 plating Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004804 winding Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
According to the electroplating take-up tension adjusting device provided by the invention, the automatic pressure regulating valve is adopted to be matched with two sets of combinations of the main gas pipeline to independently control the maximum tension and air pressure of each station on the working surface and the non-working surface respectively so as to limit the tension of a steel wire, so that the tension of the steel wire is kept uniform everywhere, the stable take-up process is effectively ensured, the production quality of the steel wire is greatly improved, meanwhile, the automatic pressure regulating valve is used for automatically regulating the air pressure by utilizing the PLC control cabinet and the visual operating platform, the labor cost investment is reduced, the working efficiency is improved, and the labor safety of workers is ensured. The method for adjusting the tension of the electroplating take-up wire is convenient to operate, safe, reliable, high in automation degree and good in quality of the produced steel wire.
Description
Technical Field
The invention belongs to the technical field of wire collecting equipment of a metal product production line, and particularly relates to an electroplating wire collecting tension adjusting device and an adjusting method thereof.
Background
When tension air pressure is adjusted on a working surface and a non-working surface in the existing electroplating wire-rewinding process, a main air pipeline is commonly used for supplying air, a general manual pressure regulating valve is arranged on the main air pipeline to adjust the maximum air pressure of the supplied air, a manual pressure regulating valve is arranged on each station on the working surface and the non-working surface, and the manual pressure regulating valves are adjusted according to the actual tension of a steel wire on each station during pressure regulation.
However, when the specification of the steel wire is changed, if the tension and air pressure of the working surface and the non-working surface are not consistent, the manual regulating valve at each station needs to be regulated again, the repeated workload is large, the phenomena of uneven tension, large tension and the like of the steel wire caused by regulation leakage can exist, and compressed air is easily wasted.
Disclosure of Invention
Aiming at the technical problems, the invention provides an electroplating take-up tension adjusting device which is used for solving the problems that when tension air pressure is adjusted on a working surface and a non-working surface in an electroplating take-up process, the repeated workload is large, and adjustment is easy to miss so that the tension of a steel wire is uneven and the tension is large.
The invention provides an electroplating take-up tension adjusting device which comprises a take-up working surface, a take-up non-working surface, a PLC control cabinet and a visual operating platform, wherein the take-up working surface comprises a first automatic pressure regulating valve, a first main gas pipeline and a plurality of first manual pressure regulating valves, an air outlet of the first automatic pressure regulating valve is communicated with an inlet of the first main gas pipeline, each first manual pressure regulating valve corresponds to one station on the take-up working surface, the plurality of first manual pressure regulating valves are sequentially arranged along the extension direction of the first main gas pipeline, an air inlet of each first manual pressure regulating valve is communicated with the side part of the first main gas pipeline, the take-up non-working surface comprises a second automatic pressure regulating valve, a second main gas pipeline and a plurality of second manual pressure regulating valves, an air outlet of each second automatic pressure regulating valve is communicated with an inlet of the second main gas pipeline, each second manual pressure regulating valve corresponds to one station on the take-up non-working surface, the plurality of second manual pressure regulating valves are sequentially arranged along the extension direction of the second main air pipeline, the air inlet of each second manual pressure regulating valve is communicated with the side part of the second main air pipeline, the PLC control cabinet is respectively in communication connection with the first automatic pressure regulating valve and the second automatic pressure regulating valve, the PLC control cabinet is used for controlling the tension and air pressure of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve respectively, the PLC control cabinet also comprises a register which is used for storing the tension and air pressure of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve which are required by the diameters of the steel wires in various specifications correspondingly, the visual operating platform is in communication connection with the PLC control cabinet and comprises a touch display screen, the PLC control cabinet is used for manually inputting the diameter specification of the steel wire to be produced and displaying the tension and air pressure of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve, which are required by the diameter specification of the steel wire to be produced, correspondingly.
Optionally, the first main gas duct and the second main gas duct are arranged in parallel.
Optionally, the first automatic pressure regulating valve and the second automatic pressure regulating valve are automatic pressure regulating valves of the same model and specification.
Optionally, the first manual pressure regulating valve and the second manual pressure regulating valve adopt manual pressure regulating valves of the same model and specification.
The invention also provides an electroplating take-up tension adjusting method, which is used for adjusting any electroplating take-up tension adjusting device and comprises the following steps:
s1, firstly, prestoring the tension and air pressure of the air outlets of a first automatic pressure regulating valve and a second automatic pressure regulating valve which are required by the diameters of the steel wires to be produced in various specifications and correspond to the diameters of the steel wires to be produced into a register through a touch display screen;
s2, inputting the diameter specification of the steel wire to be produced, automatically selecting the tension and air pressure values of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve by the PLC control cabinet through a register, and respectively sending communication signals to the first automatic pressure regulating valve and the second automatic pressure regulating valve;
s3, the first automatic pressure regulating valve automatically regulates and controls the air pressure of the first main air pipeline after receiving the communication signal of the PLC control cabinet, and the second automatic pressure regulating valve automatically regulates and controls the air pressure of the second main air pipeline after receiving the communication signal of the PLC control cabinet;
s4: finally, if the tension air pressure at any station of the take-up working surface is deviated, fine adjustment can be performed on the first manual pressure regulating valve at the corresponding station, and if the tension air pressure at any station of the take-up non-working surface is deviated, fine adjustment can be performed on the second manual pressure regulating valve at the corresponding station.
Compared with the prior art, the electroplating take-up tension adjusting device provided by the invention adopts two sets of combinations of the automatic pressure regulating valve and the main air pipeline to respectively and independently control the maximum tension and air pressure at each station on the working surface and the non-working surface so as to limit the tension of the steel wire, so that the tension of the steel wire is kept uniform everywhere, the stable take-up process is effectively ensured, the production quality of the steel wire is greatly improved, meanwhile, the automatic pressure regulating valve is used for automatically regulating the air pressure by utilizing the PLC control cabinet and the visual operating platform, the labor cost investment is reduced, the working efficiency is improved, and the labor safety of workers is ensured.
The method for adjusting the tension of the electroplating take-up wire provided by the invention is convenient to operate, safe and reliable, high in automation degree and good in quality of the produced steel wire.
Drawings
Fig. 1 is a schematic structural view of an electroplating take-up tension adjusting device according to an embodiment of the present invention.
Detailed Description
In order to further understand the objects, structures, features, and functions of the present invention, the following embodiments are described in detail.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1, an electroplating wire take-up tension adjusting device 100 includes a wire take-up working surface 1, a wire take-up non-working surface 2, a PLC control cabinet 3 and a visual operating platform 4.
The wire rewinding working surface 1 comprises a first automatic pressure regulating valve 11, a first main air pipeline 12 and a plurality of first manual pressure regulating valves 13, an air outlet of the first automatic pressure regulating valve 11 is communicated with an inlet of the first main air pipeline 12, each first manual pressure regulating valve 13 corresponds to one station on the wire rewinding working surface 1, the plurality of first manual pressure regulating valves 13 are sequentially arranged along the extending direction of the first main air pipeline 12, and an air inlet of each first manual pressure regulating valve 13 is communicated with the side portion of the first main air pipeline 12. After the specification of the steel wire is generally changed, only the first manual pressure regulating valve 13 at the station with deviation on the wire winding working surface 1 needs to be finely adjusted after the air pressure at the air outlet of the first automatic pressure regulating valve 11 is automatically regulated.
The wire-rewinding non-working surface 2 comprises a second automatic pressure regulating valve 21, a second main air pipeline 22 and a plurality of second manual pressure regulating valves 23, wherein the air outlets of the second automatic pressure regulating valves 21 are communicated with the inlets of the second main air pipeline 22, each second manual pressure regulating valve 23 corresponds to one station of the wire-rewinding non-working surface 2, the plurality of second manual pressure regulating valves 23 are sequentially arranged along the extending direction of the second main air pipeline 22, and the air inlets of the second manual pressure regulating valves 23 are communicated with the side portions of the second main air pipeline 22. After the specification of the steel wire is generally changed, only the second manual pressure regulating valve 23 at the station with deviation on the wire rewinding non-working surface 2 needs to be finely adjusted after the air pressure at the air outlet of the second automatic pressure regulating valve 21 is automatically regulated.
The PLC control cabinet 3 is in communication connection with the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21, and is configured to control the tension and air pressure at the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21, respectively, and the PLC control cabinet 2 further includes a register 31, where the register 31 is configured to store the tension and air pressure at the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21, which are required by the diameters of the steel wires to be produced, and correspond to the diameters of the steel wires.
The visual operating platform 4 is in communication connection with the PLC control cabinet 3 and is used for inputting the diameter specification of the steel wire to the PLC control cabinet 3 and displaying the tension and air pressure of the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21 which are required by the diameter specification of the steel wire to be produced. Optionally, the visual console 4 includes a touch display screen 41, which facilitates manual input and display by a worker, and improves labor safety of the worker.
Optionally, the first and second main gas ducts 12, 22 are arranged in parallel. The reasonable layout of being convenient for of setting like this practices thrift the production place.
Alternatively, the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21 may be automatic pressure regulating valves of the same model and specification. The automatic pressure regulating valve is convenient to purchase and maintain, and cost is saved.
Alternatively, the same model specification for the first manual pressure regulating valve 13 and the second manual pressure regulating valve 23 may be used. The manual pressure regulating valve is convenient to purchase and maintain, and cost is saved.
The invention also provides an electroplating take-up tension adjusting method, which is used for adjusting any electroplating take-up tension adjusting device and comprises the following steps:
s1, firstly, pre-storing the tension and air pressure of the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21 which are required by the diameters of the steel wires to be produced in various specifications into the register 31 through the touch display screen 41; this pre-logging can avoid workers from mistyping the parameters.
S2, manually inputting the diameter specification of the steel wire to be produced through the touch display screen 41, automatically selecting the tension and air pressure values of the air outlets of the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21 through the register 31 by the PLC control cabinet 3, and respectively sending communication signals to the first automatic pressure regulating valve 11 and the second automatic pressure regulating valve 21;
s3, the first automatic pressure regulating valve 11 automatically regulates and controls the air pressure of the first main air pipeline 12 after receiving the communication signal of the PLC control cabinet 3, and the second automatic pressure regulating valve 21 automatically regulates and controls the air pressure of the second main air pipeline 22 after receiving the communication signal of the PLC control cabinet 3; therefore, the automatic pressure regulation can not only ensure the precision and speed of pressure parameter regulation, but also effectively ensure the safety of workers.
S4: finally, if the tension air pressure at any station of the wire winding working surface 1 is deviated, the first manual pressure regulating valve 13 at the corresponding station is finely adjusted, and if the tension air pressure at any station of the wire winding non-working surface 2 is deviated, the second manual pressure regulating valve 23 at the corresponding station is finely adjusted.
The electroplating take-up tension adjusting device provided by the invention adopts two sets of combinations of the automatic pressure adjusting valve and the main air pipeline to respectively and independently control the maximum tension and air pressure at each station on the working surface and the non-working surface so as to limit the tension of the steel wire, so that the tension of the steel wire is kept uniform at each position, the stable take-up process is effectively ensured, the production quality of the steel wire is greatly improved, meanwhile, the automatic pressure adjusting valve is used for automatically adjusting the air pressure by utilizing the PLC control cabinet and the visual operating platform, the labor cost input is reduced, the working efficiency is improved, and the labor safety of workers is ensured.
The method for adjusting the tension of the electroplating take-up wire is convenient to operate, safe, reliable, high in automation degree and good in quality of the produced steel wire.
The present invention has been described in relation to the above embodiments, which are only examples of the implementation of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. Rather, it is intended that the invention be covered by the appended claims without departing from the spirit and scope of the invention.
Claims (5)
1. An electroplating take-up tension adjusting device is characterized by comprising a take-up working surface, a take-up non-working surface, a PLC control cabinet and a visual operating platform;
the wire take-up working surface comprises a first automatic pressure regulating valve, a first main air pipeline and a plurality of first manual pressure regulating valves, wherein the air outlet of the first automatic pressure regulating valve is communicated with the inlet of the first main air pipeline, each first manual pressure regulating valve corresponds to one station on the wire take-up working surface, the plurality of first manual pressure regulating valves are sequentially arranged along the extending direction of the first main air pipeline, and the air inlet of each first manual pressure regulating valve is communicated with the side part of the first main air pipeline;
the wire-rewinding non-working surface comprises a second automatic pressure regulating valve, a second main air pipeline and a plurality of second manual pressure regulating valves, an air outlet of the second automatic pressure regulating valve is communicated with an inlet of the second main air pipeline, each second manual pressure regulating valve corresponds to one station on the wire-rewinding non-working surface, the plurality of second manual pressure regulating valves are sequentially arranged along the extending direction of the second main air pipeline, and an air inlet of each second manual pressure regulating valve is communicated with the side part of the second main air pipeline;
the PLC control cabinet is respectively in communication connection with the first automatic pressure regulating valve and the second automatic pressure regulating valve and is used for respectively controlling the tension air pressure of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve;
the visual operating platform is in communication connection with the PLC control cabinet and comprises a touch display screen which is used for manually inputting the diameter specification of the steel wire to be produced into the PLC control cabinet and displaying the tension and air pressure of the air outlet of the first automatic pressure regulating valve and the air outlet of the second automatic pressure regulating valve, wherein the tension and air pressure are required corresponding to the diameter specification of the steel wire to be produced.
2. The plating take-up tension adjusting device as recited in claim 1, wherein the first main gas duct and the second main gas duct are arranged in parallel.
3. The tension adjusting device for take-up by electroplating as claimed in claim 1, wherein the first automatic pressure regulating valve and the second automatic pressure regulating valve are the same type and specification of automatic pressure regulating valve.
4. The tension adjusting device for take-up line in electroplating as claimed in claim 1, wherein the first and second manual pressure regulating valves are the same type and specification of manual pressure regulating valve.
5. A plating take-up tension adjusting method for adjusting the plating take-up tension adjusting device as claimed in any one of claims 1 to 4, characterized by comprising the steps of:
s1, firstly, prestoring the tension and air pressure of the air outlets of a first automatic pressure regulating valve and a second automatic pressure regulating valve which are required by the diameters of the steel wires to be produced in various specifications and correspond to the diameters of the steel wires to be produced into a register through a touch display screen;
s2, inputting the diameter specification of the steel wire to be produced, the PLC control cabinet automatically selects the tension and air pressure values of the air outlets of the first automatic pressure regulating valve and the second automatic pressure regulating valve through the register, and respectively sends communication signals to the first automatic pressure regulating valve and the second automatic pressure regulating valve;
s3, the first automatic pressure regulating valve automatically regulates and controls the air pressure of the first main air pipeline after receiving the communication signal of the PLC control cabinet, and the second automatic pressure regulating valve automatically regulates and controls the air pressure of the second main air pipeline after receiving the communication signal of the PLC control cabinet;
s4: finally, if the tension air pressure at any station of the take-up working surface is deviated, the first manual pressure regulating valve at the corresponding station is finely adjusted, and if the tension air pressure at any station of the take-up non-working surface is deviated, the second manual pressure regulating valve at the corresponding station is finely adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210597480.9A CN114772391A (en) | 2022-05-30 | 2022-05-30 | Electroplating take-up tension adjusting device and adjusting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210597480.9A CN114772391A (en) | 2022-05-30 | 2022-05-30 | Electroplating take-up tension adjusting device and adjusting method thereof |
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| CN114772391A true CN114772391A (en) | 2022-07-22 |
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| CN202210597480.9A Pending CN114772391A (en) | 2022-05-30 | 2022-05-30 | Electroplating take-up tension adjusting device and adjusting method thereof |
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Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1444141A (en) * | 1965-05-14 | 1966-07-01 | Thermiguides | Sophisticated apparatus for controlling multiple yarn tension regulation stations on textile machines |
| BE760803A (en) * | 1970-12-23 | 1971-05-27 | Scient Et Tech De L Ind Textil | CONSTANT FLOW WIRE SUPPLIER WITH PNEUMATIC TENSION REGULATION |
| CN201236077Y (en) * | 2008-06-12 | 2009-05-13 | 青岛宏大纺织机械有限责任公司 | Pneumatic tension control apparatus of automatic bobbin winder |
| CN202400694U (en) * | 2011-12-11 | 2012-08-29 | 西北机器有限公司 | Constant tension mechanism for winding |
| CN202934716U (en) * | 2012-12-06 | 2013-05-15 | 泉州市海恩德机电科技发展有限公司 | Pneumatic control system for knife board lifting of transverse cutting machine |
| CN209940158U (en) * | 2019-04-01 | 2020-01-14 | 重庆星达铜业有限公司 | Wire tensioning device for wire twisting machine |
| CN110844687A (en) * | 2019-12-11 | 2020-02-28 | 通鼎互联信息股份有限公司 | Beam tube pay-off rack for communication optical cable |
| CN215625859U (en) * | 2021-08-13 | 2022-01-25 | 山东七星电气科技发展有限公司 | Automatic uniform tension control device for support bar |
| CN114229609A (en) * | 2022-01-11 | 2022-03-25 | 广东溢达纺织有限公司 | Tension balancing device for dry area |
| CN216583540U (en) * | 2021-11-15 | 2022-05-24 | 法尔胜泓昇集团有限公司 | Steel wire take-up device with tension control |
| CN217600081U (en) * | 2022-05-30 | 2022-10-18 | 江苏兴达智能制造有限公司 | Electroplating take-up tension adjusting device |
-
2022
- 2022-05-30 CN CN202210597480.9A patent/CN114772391A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1444141A (en) * | 1965-05-14 | 1966-07-01 | Thermiguides | Sophisticated apparatus for controlling multiple yarn tension regulation stations on textile machines |
| BE760803A (en) * | 1970-12-23 | 1971-05-27 | Scient Et Tech De L Ind Textil | CONSTANT FLOW WIRE SUPPLIER WITH PNEUMATIC TENSION REGULATION |
| CN201236077Y (en) * | 2008-06-12 | 2009-05-13 | 青岛宏大纺织机械有限责任公司 | Pneumatic tension control apparatus of automatic bobbin winder |
| CN202400694U (en) * | 2011-12-11 | 2012-08-29 | 西北机器有限公司 | Constant tension mechanism for winding |
| CN202934716U (en) * | 2012-12-06 | 2013-05-15 | 泉州市海恩德机电科技发展有限公司 | Pneumatic control system for knife board lifting of transverse cutting machine |
| CN209940158U (en) * | 2019-04-01 | 2020-01-14 | 重庆星达铜业有限公司 | Wire tensioning device for wire twisting machine |
| CN110844687A (en) * | 2019-12-11 | 2020-02-28 | 通鼎互联信息股份有限公司 | Beam tube pay-off rack for communication optical cable |
| CN215625859U (en) * | 2021-08-13 | 2022-01-25 | 山东七星电气科技发展有限公司 | Automatic uniform tension control device for support bar |
| CN216583540U (en) * | 2021-11-15 | 2022-05-24 | 法尔胜泓昇集团有限公司 | Steel wire take-up device with tension control |
| CN114229609A (en) * | 2022-01-11 | 2022-03-25 | 广东溢达纺织有限公司 | Tension balancing device for dry area |
| CN217600081U (en) * | 2022-05-30 | 2022-10-18 | 江苏兴达智能制造有限公司 | Electroplating take-up tension adjusting device |
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