SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a multi-functional bridge girder erection machine solves the technical problem that the bridge girder erection machine counter weight among the prior art is inconvenient, influence the efficiency of construction.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the multifunctional bridge girder erection machine comprises a front supporting device and a rear supporting device, wherein traveling mechanisms capable of moving left and right on a track are respectively arranged at the bottoms of the front supporting device and the rear supporting device, two longitudinal main bearing beams are arranged on the front supporting device and the rear supporting device at intervals, a front lifting crown block and a rear lifting crown block are arranged on the main bearing beams, each lifting crown block comprises a transverse bearing beam, longitudinal moving wheel groups are respectively arranged on two sides of the bottom of each transverse bearing beam, a longitudinal track is arranged on each main bearing beam, the longitudinal moving wheel groups are correspondingly arranged on the longitudinal tracks, and each longitudinal moving wheel group is connected with a driving motor; two ends of the transverse bearing beam respectively extend to the outer sides of the two main bearing beams, and two ends of the transverse bearing beam are respectively provided with an edge side fixed lifting trolley; and a transverse track is arranged on the transverse bearing beams in a section between the two main bearing beams, and a movable lifting trolley is arranged on the transverse track and connected with a driving motor.
Preferably, the front end and the rear end of the main bearing beam are respectively provided with a front auxiliary supporting leg and a rear auxiliary supporting leg, and the front auxiliary supporting leg and the rear auxiliary supporting leg are connected with the main bearing beam through a detachable assembly.
Preferably, the detachable assembly comprises a sleeve and a lifting mechanism, the lifting mechanism comprises a supporting cross column at the bottom, a first hydraulic cylinder is arranged on the supporting cross column, and the top of the first hydraulic cylinder is connected with the sleeve; the sleeve pipe corresponds the cover and is established preceding auxiliary leg or back auxiliary leg go up along upper and lower direction interval arrangement connecting hole in preceding auxiliary leg and back auxiliary leg, just also be equipped with the connecting hole on the support spreader, make the support spreader passes through the round pin hub connection and is in correspond the position on preceding auxiliary leg or the back auxiliary leg.
Preferably, a plurality of pedals are arranged at the lower parts of the front auxiliary supporting leg and the rear auxiliary supporting leg.
Preferably, the middle part of main spandrel girder is connected with interim supporting leg, interim supporting leg includes the second pneumatic cylinder, the second pneumatic cylinder bottom is connected with the supporting legs.
Preferably, the front supporting device or/and the rear supporting device is/are provided with a jacking mechanism for adjusting the supporting height of the main bearing beam.
Preferably, the tops of the front supporting device and the rear supporting device are connected with the main bearing beam through wheel boxes, supporting wheels and hanging wheels driven by a motor are arranged in the wheel boxes, longitudinal supporting rods at the bottom of the main bearing beam are supported on the supporting wheels, when the front supporting device or the rear supporting device needs to move on the main bearing beam, the front supporting device or the rear supporting device is hung on the longitudinal supporting rods at the bottom of the main bearing beam through the hanging wheels in the corresponding wheel boxes, and the front supporting device or the rear supporting device can move along the main bearing beam under the driving of the motor.
Compared with the prior art, the beneficial effects of the utility model are that:
1. this multi-functional bridge girder erection machine can hoist and mount middle part precast beam and side precast beam, and is efficient, and occupation space is little: the multifunctional bridge girder erection machine comprises a front supporting device and a rear supporting device, wherein the front supporting device and the rear supporting device are provided with two longitudinal main bearing beams, the main bearing beams are provided with a front lifting overhead traveling crane and a rear lifting overhead traveling crane, the lifting overhead traveling cranes comprise transverse bearing beams, two ends of each transverse bearing beam respectively extend to the outer sides of the two main bearing beams, and two ends of each transverse bearing beam are respectively provided with a side fixing lifting trolley; the section between two main spandrel girders is provided with a movable lifting trolley on the transverse spandrel girder, and three lifting trolleys are arranged on the lifting crown block, so that the bridge girder erection machine can hoist the middle prefabricated girder and the side prefabricated girder, has a self-balancing function, and avoids influencing the bridge girder erection efficiency due to the need of balancing weight when the side prefabricated girder is hoisted.
2. Because the hoist and mount in-process of side precast beam, this multi-functional frame bridge crane need not remove the space beyond the bridge side, and the desire can be built a bridge under the constrictive operating mode in existing circuit space such as highway, urban rail, can not influence the traffic normal operating.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1:
a multifunctional bridge erecting machine, please refer to fig. 1 to 10.
As shown in fig. 1, the multifunctional bridge girder erection machine comprises a front supporting device 1 and a rear supporting device 2, wherein traveling mechanisms capable of moving left and right on a track are respectively arranged at the bottoms of the front supporting device 1 and the rear supporting device 2, two longitudinal main bearing beams 3 are arranged on the front supporting device and the rear supporting device at intervals, and a front lifting crown block and a rear lifting crown block 4 are arranged on the main bearing beams 3. The front supporting device 1 and the rear supporting device 2 play a role in supporting the main bearing beam 3, and the front supporting device 1 and the rear supporting device 2 can drive the main bearing beam 3 to move left and right, namely move transversely; as shown in fig. 2, the main girder 3 is triangular as a whole when viewed from the end, the main girder 3 functions to support the lifting crown block 4, and the lifting crown block 4 can be shifted in position, i.e. longitudinally, along the main girder 3. The two hoisting crown blocks 4 are used for hoisting the precast beam, particularly, the front end and the rear end of the precast beam are respectively connected to the bottoms of the two hoisting crown blocks 4 through steel cables, and the two hoisting crown blocks 4 move synchronously to carry the precast beam to move along the main bearing beam 3.
In this embodiment, the front supporting device 1 is provided with a jacking mechanism for adjusting the supporting height of the main bearing beam 3, the rear supporting device 2 is not provided with a jacking mechanism, and the balance of the main bearing beam 3 can be adjusted by the jacking mechanism of the front supporting device 1, for example, in fig. 1, the front supporting device 1 is supported on a rail arranged on a pier 4, the rear supporting device 2 is supported on a rail arranged on a bridge construction section 5, and the height difference between the pier 4 and the bridge construction section 5 can be adjusted by the jacking mechanism of the front supporting device 1.
The structure of the front support 1 will be described in detail below. As shown in fig. 3, the front supporting device 1 includes a first cross beam 11, first vertical beams 12 are disposed on two sides of the first cross beam 11, the first cross beam 11 is connected with the first vertical beams 12 on two sides through a jacking mechanism 13, as shown in fig. 6, the jacking mechanism 13 includes a connecting short beam 131 at the bottom, a plurality of rows of connecting holes are arranged along the vertical direction on the first vertical beam 12, the connecting short beam 131 is also provided with connecting holes, so that the connecting short beam 131 is connected to the first vertical beam 12 through bolts, the height of the connecting short beam 131 can be adjusted, jacking cylinders 132 in a vertical state are disposed on two sides of the connecting short beam 131, the top ends of the jacking cylinders 132 are connected with the first cross beam 11, and the jacking cylinders 132 can drive the first cross beam 11 to ascend and descend in a telescopic manner. The bottom parts of the two first vertical beams 12 are respectively provided with a traveling mechanism 14, the traveling mechanism 14 comprises a wheel frame, steel wheels are arranged in the wheel frame, the wheel frame is connected with a speed reducer through a motor and is connected with the steel wheels through the speed reducer in a driving mode, and the traveling mechanism 14 is a mature structure in a bridge girder erection machine and is not described in detail here. The steel wheels of the traveling mechanism 14 are supported on rails 15, and the rails 15 are laid on the bridge-built section or pier so that the front support 1 can move along the rails 15.
The top of the front supporting device 1 and the top of the rear supporting device 2 are connected to the main bearing beam 3 through wheel boxes, as the front supporting device 1 is taken as an example, as shown in fig. 3, two ends of the top of the first cross beam 11 are respectively provided with the wheel boxes 16, as shown in fig. 7, the wheel boxes 16 are provided with the carrying wheels 161 and the hanging wheels 162 driven by the motors 163, the motors 163 are connected with the speed reducers in a driving manner, the speed reducers are connected with the driving gears 164 located in the wheel boxes 16 in a driving manner, one sides of the carrying wheels 161 and the hanging wheels 162 close to the driving gears 164 are respectively provided with the gear parts in an integrated manner, so that the driving gears 164 can drive the carrying wheels 161 and the hanging wheels 162, the longitudinal supporting rod 31 at the bottom of the main bearing beam 3 is supported on the carrying wheels 161, and the motors 163 can drive the carrying wheels 161 to rotate, thereby driving the main bearing beam 3 to move longitudinally.
As shown in fig. 4, the rear supporting device 2 includes a second cross member 21, the second cross member 21 is directly mounted on the bottom running gear 22, and the main bearing beam 3 is connected with the front supporting device 1 in the same manner, which is not described herein again. When the main bearing beam 3 moves along the longitudinal direction, the wheel boxes on the front supporting device 1 and the rear supporting device 2 need to be driven synchronously.
The front supporting device 1 and the rear supporting device 2 may also be moved to positions on the main bearing beam 3, and as shown in fig. 7 by taking the front supporting device 1 as an example, when the front supporting device 1 needs to be moved to positions on the main bearing beam 3, the traveling mechanism 14 at the lower end of the front supporting device 1 is suspended, the hanging wheels 162 in the wheel boxes 16 on the front supporting device 1 are hung on the longitudinal supporting rods 31 at the bottom of the main bearing beam 3, and the front supporting device 1 can be moved along the main bearing beam 3 under the driving of the motor 163. The movement principle of the rear support device 2 is the same as that of the front support device 1, and the description thereof is omitted.
As shown in fig. 5, the hoisting overhead traveling crane 4 includes a transverse bearing beam 41, longitudinal moving wheel sets are respectively disposed on two sides of the bottom of the transverse bearing beam 41, and as shown in fig. 8, each longitudinal moving wheel set includes a roller 33, a longitudinal rail 321 is disposed on the longitudinal support rod 32 at the top of the main bearing beam 3, the rollers 33 on the longitudinal moving wheel sets are correspondingly disposed on the longitudinal rail 321, and the longitudinal moving wheel sets are connected to a driving motor 331, so that the rollers 33 can be driven to rotate, and the hoisting overhead traveling crane 4 can move along the main bearing beam 3.
As shown in fig. 5, two ends of the transverse bearing beam 41 extend to the outer sides of the two main bearing beams 3, the top of the two ends of the transverse bearing beam 41 are respectively provided with a side fixed lifting trolley 42 and a side fixed lifting trolley 43,
a transverse rail 441 is arranged on the transverse bearing beam 41 at a section between the two main bearing beams 3, two sides of the transverse rail 441 are provided with stop plates 442, the transverse rail 441 is provided with a movable lifting trolley 44, the movable lifting trolley 44 is connected with a driving motor so as to be capable of moving along the transverse rail 441, and the stop plates 442 prevent the movable lifting trolley 44 from derailing.
As shown in the combined figure 1, the front and rear ends of the main bearing beam 3 are respectively provided with a front auxiliary supporting leg 34 and a rear auxiliary supporting leg 35, the front auxiliary supporting leg 34 and the rear auxiliary supporting leg 35 are connected with the main bearing beam 3 through a detachable assembly 36, and when the multifunctional bridge girder erection machine is installed in place, the front and rear ends of the main bearing beam 3 are supported through the front auxiliary supporting leg 34 and the rear auxiliary supporting leg 35 so as to keep the stability of the main bearing beam 3 with the length of dozens of meters.
As shown in fig. 9, the detachable assembly 36 includes a sleeve 361 and a lifting mechanism, the lifting mechanism includes a supporting cross-post 362 at the bottom, two sides of the supporting cross-post 362 are respectively provided with a first hydraulic cylinder 363, the top of the first hydraulic cylinder 363 is connected with the sleeve 361, the sleeve 361 is correspondingly sleeved on the front auxiliary supporting leg 34, connecting holes are arranged on the front auxiliary supporting leg 34 at intervals along the vertical direction, and the supporting cross-post 362 is also provided with connecting holes, so that the supporting cross-post 362 can be connected with the corresponding position on the front auxiliary supporting leg 34 through a pin shaft.
The removable assembly on the rear auxiliary leg 35 is identical in structure to the removable assembly on the front auxiliary leg 34 and will not be described in detail.
In addition, as shown in fig. 2, a plurality of foot supports 341 are provided at the lower portion of the front auxiliary leg 34, and the height of the detachable assembly 36 can be adjusted by climbing the foot supports 341. Similarly, the lower portion of the rear auxiliary leg 35 is provided with a foot pedal.
As shown in figure 1, the middle part of the main bearing beam 3 is also connected with two temporary supporting legs 6, as shown in figure 10, the temporary supporting legs 6 comprise second hydraulic cylinders 61, supporting feet 62 are connected to the bottoms of the second hydraulic cylinders 61, the temporary supporting legs 6 play a temporary supporting role when the multifunctional bridge girder erection machine moves, and the support of the front supporting device and the rear supporting device on the main bearing beam 3 can be temporarily loosened through the temporary supporting legs 6.
The utility model discloses multi-functional bridging machine is a brand-new equipment of building a bridge, and this multi-functional bridging machine has the self-balancing function, can build a bridge under the constrictive operating mode of existing circuit space such as highway, urban rail, can hoist and mount middle part precast beam and side precast beam, can not influence the traffic normal operating.
When the bridge girder erection machine needs to move, the front supporting device and the rear supporting device for supporting the double-truss main bearing girder can run along the main bearing girder in a self-balancing way, so that the bridge girder erection machine is more convenient to move. When the precast beam is hoisted, the front supporting device and the rear supporting device can be anchored with the main bearing beam through the double-headed bolts, and the stability is ensured.
According to the erection requirement of the precast beam, whether the hoisting overhead traveling crane 4 is adopted for lateral hoisting or middle hoisting is determined, and when the lateral hoisting is carried out, the movable hoisting trolley 44 and the fixed hoisting trolley at the side edge of the other side can be used for carrying out counterweight, so that the main bearing beam at the other side is anchored without additionally increasing site counterweight. When the precast beam is erected, the front auxiliary supporting leg 34 and the rear auxiliary supporting leg 35 are anchored with the main bearing beam through the stud bolts, and the stability of the whole bridge erecting machine is ensured.
The front auxiliary supporting leg 34 and the rear auxiliary supporting leg 35 achieve the function of jacking the main bearing beam through the reciprocating expansion of the oil cylinders on the detachable assembly 36 and the position change of the pin shafts.
The multifunctional bridge girder erection machine is used in the following way:
(1) arranging the bridge girder erection machine in place:
(1.1) as shown in fig. 1, transverse rails are arranged on the built piers 4 and the built sections 5 of the bridge, and the rails are arranged at positions which enable the bridge girder erection machine to hoist the precast girders 7 to be movably installed on the corresponding piers through hoisting crown blocks 4.
(1.2) the front supporting device 1 and the rear supporting device 2 are arranged on the corresponding rails.
When the bridge girder erection machine is arranged at the beginning, the front supporting device 1 and the rear supporting device 2 are installed by means of crane hoisting.
(1.3) the two main bearing beams 3 are respectively and fixedly arranged on the two sides of the top of the front supporting device 1 and the two sides of the top of the rear supporting device 2.
In this step (1.3), a front auxiliary leg and a rear auxiliary leg are further respectively provided at the front and rear ends of the two main bearing beams 3, so that the main bearing beam with a large length is kept stable.
(1.4) as shown in fig. 5, the transverse bearing beams of the front and rear hoisting crown blocks 4 are arranged on the two main bearing beams 3, and the longitudinal moving wheel set at the bottom of the transverse bearing beam of the hoisting crown block 4 is supported on the longitudinal rail on the main bearing beam 3.
(1.5) As shown in FIG. 5, the side-fixed lifting trolley 42 and the side-fixed lifting trolley 43 are mounted above both ends of the transverse bearing beam 41, and the movable lifting trolley 44 is disposed on a transverse rail 441 on the transverse bearing beam 41.
(2) Erecting a middle precast beam:
(2.1) lifting the middle precast beam: the middle precast beam to be erected is hoisted by the movable hoisting trolleys 44 on the front hoisting crown block 4 and the rear hoisting crown block 4 on the bridge girder erection machine.
The middle precast beam is a precast beam in the middle of the bridge as compared with the whole bridge when the bridge is formed by splicing a plurality of precast beams side by side in the width direction.
(2.2) moving the middle precast beam to the position: longitudinal moving wheel sets of the front and the rear lifting crown blocks synchronously move along a longitudinal rail on the main bearing beam, and after the front and the rear lifting crown blocks 4 carry the middle prefabricated beam to be in place along the longitudinal direction, the two movable lifting trolleys 4 synchronously move left and right to enable the middle prefabricated beam to be in place along the transverse direction.
The longitudinal position refers to that the middle precast beam moves to the position needing to be installed in the length direction of the whole bridge, namely the middle precast beam is located between two selected bridge piers in the longitudinal direction. The transverse positioning means that the middle precast beam is moved to the position where the middle precast beam needs to be installed in the width direction of the whole bridge.
(2.3) the middle precast beam falls: the two movable lifting trolleys 4 synchronously lower the middle precast beam, so that the two ends of the middle precast beam fall on the corresponding positions of the bridge piers.
(3) Erecting a side precast beam:
(2.1) lifting the side precast beam: the side precast beam to be erected is hoisted by the fixed hoisting trolley on the side of the same side on the front hoisting crown block 4 and the rear hoisting crown block 4 on the bridge girder erection machine, and meanwhile, the movable hoisting trolley on the front hoisting crown block and the movable hoisting trolley on the rear hoisting crown block move to the side far away from the side precast beam, so that the movable hoisting trolley on the hoisting crown blocks and the fixed hoisting trolley on the side of the other side can be used for carrying out counterweight on the side precast beam together.
Here, the side precast beam means a precast beam located at a side with respect to the entire bridge when the bridge is formed by a plurality of precast beams arranged side by side in the width direction.
Because the movable lifting trolley on the lifting crown block 4 and the rest side fixed lifting trolley can be used for balancing weight, when the side precast beam is lifted, additional balancing weight does not need to be carried out on the bridge girder erection machine, the situation that the project progress is delayed by the balancing weight operation is avoided, and the bridge girder erection efficiency is improved.
Of course, if the weight of the side precast beam is too large, the counterweight can be hoisted by the movable hoisting trolley on the hoisting crown block 4 or the remaining side fixed hoisting trolley, and the counterweight can be hoisted quickly and can still be counterweighted quickly because the movable hoisting trolley and the remaining side fixed hoisting trolley can operate in real time.
(2.2) moving the lateral precast beam to the position: the longitudinal moving wheel sets of the front and the rear lifting crown blocks synchronously move along a longitudinal rail on the main bearing beam, and after the front and the rear lifting crown blocks carry the lateral precast beams to the position along the longitudinal direction, the front supporting device and the rear supporting device synchronously move left and right on the corresponding rails, so that the lateral precast beams are in place along the transverse direction.
(2.3) side precast beam falling: the two movable lifting trolleys synchronously lower the lateral precast beams, so that the two ends of the lateral precast beams fall on corresponding positions on the bridge pier.
(3) And (3) passing through a hole by a bridge girder erection machine:
after all the precast beams in the current section are hoisted, the bridge girder erection machine needs to pass through holes to hoist the precast beam in the next section, and the passing through holes refer to that the main bearing beam of the bridge girder erection machine spans to the next pier.
(3.1) setting transverse tracks: and newly arranging transverse rails on the bridge piers after the built sections and the through holes of the bridge in advance.
The new arrangement of the transverse rails is to support the front and rear supporting devices which are moved into position. The position of the newly arranged transverse rails is required to enable the bridge girder erection machine to movably mount the precast girders of the next section on the corresponding piers by lifting the crown blocks 4.
(3.2) temporary support: as shown in fig. 1, the middle part of the main bearing beam is connected with a temporary support leg 6, after the prefabricated beam on the current bridge pier is erected, the temporary support leg 6 extends to jack up the main bearing beam 3, and the temporary support leg 6 is supported on the erected bridge section.
After the temporary supporting legs 6 are supported, the front supporting device 1 and the rear supporting device 2 can be released, so that the bottoms of the front supporting device and the rear supporting device are suspended, and the front supporting device and the rear supporting device can move along the main bearing beam 3.
(3.3) moving positions of the front supporting device 1 and the rear supporting device 2: as shown in fig. 3, 4 and 7, the front supporting device 1 and the rear supporting device 2 are connected to the main bearing beam 3 through a wheel box, hanging wheels driven by a motor are arranged in the wheel box, the bottoms of the front supporting device 1 and the rear supporting device 2 are suspended, the hanging wheels in the wheel box are hung on a longitudinal supporting rod 31 at the bottom of the main bearing beam 3, the longitudinal supporting rod 31 is equivalent to a rail, and the front supporting device 1 and the rear supporting device 2 move towards the direction of the bridge girder erection machine needing through holes under the driving of the motor.
(3.4) the front supporting device and the rear supporting device are located: after current strutting arrangement 1, back strutting arrangement 2 remove to target in place, interim supporting leg 6 descends gradually for preceding strutting arrangement 1, back strutting arrangement 2 correspond and fall on the horizontal track of newly arranging, make main spandrel girder 3 stable support in the front on strutting arrangement 1, back strutting arrangement 2.
(3.5) adjusting the position of the main bearing beam: under the drive of a motor, the supporting wheels of wheel boxes at the tops of the front supporting device 1 and the rear supporting device 2 drive the main bearing beam 3 to move towards one side of the through hole, namely to move towards the direction of a section needing to hoist the precast beam, so that the gravity center of the main bearing beam 3 is positioned in the middle position between the front supporting device 1 and the rear supporting device 2, and the rear auxiliary supporting legs are supported on the built bridge to keep the stability of the main bearing beam 3.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.