Bright straightening equipment for titanium and titanium alloy wires
Technical Field
The utility model belongs to the technical field of titanium alloy processing, concretely relates to titanium and titanium alloy silk material straightening equipment.
Background
The titanium alloy has the characteristics of low density, high specific strength, good corrosion resistance, low thermal conductivity, no toxicity, no magnetism, weldability, good biocompatibility, strong surface decoration property and the like, and is widely applied to the fields of aviation, aerospace, chemical industry, petroleum, electric power, medical supplies and the like. In recent years, the use amount of titanium alloy wires is rapidly increased, the requirement on surface finish is higher and higher, however, the existing straightening equipment is that a plurality of fixed straightening modules are arranged in a cylindrical straightening component in the length direction, a wire groove is formed in the plane of each straightening module along the length direction of the cylinder, the titanium alloy wires are straightened when passing through the groove, as the straightening modules are fixed and made of metal materials, scratches are scratched on the surfaces of the titanium alloy wires when passing through the wire grooves of the modules, the finish of the surfaces of products is poor, and therefore, various manufacturers polish the titanium alloy wires by grinding machines, the process is large in labor amount and low in efficiency, and the processing cost of the wires is remarkably increased.
Chinese patent ' a bright titanium silk straightener ' of patent number CN201922386196.3, improve above-mentioned technique, this equipment includes the workstation, a fixed base, casing and connecting plate, the fixing base is installed in the outer wall of workstation, the bearing is installed to the inboard of fixing base, the inboard of bearing is provided with the connecting axle, the left side of connecting axle links up there is driving belt, the motor is installed to driving belt's bottom, the casing is installed on the right side of connecting axle, the draw-in groove has been seted up to the inner wall of casing, the fixture block is installed to the inboard of draw-in groove, the bottom of fixture block is provided with the oak piece, the wire casing has been seted up at the middle part of oak piece, the oak piece is fixed through fixture block and casing, casing outer wall erection joint board, the connecting plate mid-mounting has the screw rod. During wire straightening, the bending degree of the wire is adjusted by rotating the screw rod and adjusting the distance between the screw rod and the wire groove, and then the shell is rotated to realize the straightening of the titanium wire. The equipment changes the straightening die from steel to oak, and reduces wire abrasion and scratches. However, when the wire passes through the slot of the oak block, the wire still has sliding friction, the friction force is large, the surface quality of the wire is affected, the wearing speed of the slot is high, the die needs to be replaced frequently, the production efficiency is reduced, and the production cost is increased. In addition, the bending degree of the wire is controlled by manually adjusting the distance between the screw rod and the wire groove, so that inconvenience is brought to production, and the production efficiency is reduced.
Disclosure of Invention
The utility model aims at solving the problem that titanium alloy silk material produced wearing and tearing and mar when the aligning on the surface, the utility model discloses a second purpose is to solve frequently to change alignment mould and manual regulation silk material crookedness, reduces production efficiency's problem.
The utility model aims at realizing through the following technical scheme:
the utility model provides a bright straightening equipment of titanium and titanium alloy silk material, includes the connecting axle, fixing base, the straightening roller support body includes straightening roller crossbeam and straightening roller positioning plate, the straightening roller crossbeam level is arranged, and one end welding is on left connecting axle side disc, and the other end welding is on support body right side disc side, the straightening roller positioning plate is located the straightening roller crossbeam outside, and one end welding is on support body left side disc, and the other end passes the slotted hole of support body right side disc, and can remove in the slotted hole, left side connecting axle is adjacent with support body left side disc, the inboard system of straightening roller positioning plate has trapezoidal groove and trapezoidal platform, the vertical direction system of straightening roller crossbeam has the hole groove, and the straightening roller dead lever passes the hole groove, can reciprocate, be equipped with the straightening roller on the straightening roller dead lever.
Preferably, the two ends of the straightening roll fixing rod are conical, a slotted hole is formed in the middle of the straightening roll fixing rod along the longitudinal direction, a straightening roll is arranged in the slotted hole, the straightening roll is cylindrical, a circular hole is formed in the center of the circular hole, a semicircular wire slot is formed in the side face of the cylindrical body, a straightening roll screw penetrates through the slotted hole of the straightening roll fixing rod and the circular hole in the center of the circular hole of the straightening roll, a nut is used for positioning the straightening roll fixing rod, and the straightening roll can rotate around the straightening roll screw.
Preferably, the disc is a cylinder with two high sides and a low middle part, the middle of the cylinder is a groove, one end of the disc driving block is arranged in the groove, a through threaded hole is formed in the side face of the other end of the disc driving block, a thread is formed in the thread lead screw, the threaded hole of the disc driving block is matched with the thread of the thread lead screw, one end of the thread lead screw is connected with the thread lead screw reducer, and the other end of the thread lead screw penetrates through the threaded hole of the disc driving block.
Further preferably, the straightening roller is made of nylon material.
The utility model discloses a following beneficial effect:
1. the utility model discloses a titanium and titanium alloy silk material's bright straightening equipment's straightening roller 6 is the cylinder, the centre of a circle department has the round hole, system has semi-circular wire casing on the cylinder side, the screw rod passes the slotted hole of straightening roller dead lever 5 and straightening roller 6 centre of a circle round hole, fix a position on straightening roller dead lever 5 with the nut, the round hole diameter in the centre of a circle of straightening roller 6 is greater than the screw rod diameter, straightening roller 6 can rotate along the screw rod, form the rotational friction, the straightening roller is made by the nylon materials, therefore can not cause mar and defect to the silk material surface, the silk material surface of producing is bright, the problem that the silk material surface that has solved the prior art production produced produces wearing and tearing and mar;
2. support body left side disc drive motor 11 drives screw lead screw 10 through screw lead screw reduction gear 12 and rotates, connect and carry out horizontal migration along straightening roller crossbeam 13 in disc drive block 9 drive support body left side disc 7 of screw lead screw 10, make the welding control about straightening roller positioning plate 4 on support body left side disc 7, then, make 5 one end of straightening roller dead lever slide in the dovetail groove of straightening roller positioning plate 4, other end roll-off dovetail groove, support on trapezoidal bench, realize the vertical movement of straightening roller and the automatically regulated of silk material crookedness, it adopts the manual regulation silk material crookedness and frequently changes the alignment mould and the manual regulation silk material crookedness to have solved prior art, the problem of production efficiency is reduced, the production efficiency is improved, the production cost is reduced.
Drawings
FIG. 1 is a top view of the bright straightening device for titanium and titanium alloy wires of the present invention.
FIG. 2 is a front cross-sectional view of a straightening roll frame of a bright straightening device for titanium and titanium alloy wires of the present invention.
FIG. 3 is a cross-sectional view of the straightening roll fixing rod A-A of the straightening apparatus for titanium and titanium alloy wire of the present invention.
In the figure:
1-straightening roller frame body driving motor, 2-left connecting shaft conveying chain end, 3-left side bearing, 4-straightening roller position adjusting plate, 5-straightening roller fixing rod, 6-straightening roller, 7-frame body left side disc, 8-right side bearing, 9-disc driving block, 10-threaded screw rod, 11-frame body left side disc driving motor, 12-threaded screw rod reducer, 13-straightening roller cross beam, 14-transmission chain, 15-wire material, 16-fixing seat screw rod, 17-right connecting shaft, 18-left connecting shaft, 19-frame body right side disc and 20-straightening roller screw rod.
The following describes embodiments of the present invention with reference to the drawings
Detailed Description
The utility model provides a bright straightening equipment of titanium and titanium alloy silk material, includes the connecting axle, the fixing base, the straightening roller support body, the centre of a circle system of connecting axle has the silk material hole, the fixing base has two, and one is left fixing base, and one is right fixing base, is located the equipment both sides, and left fixing base and right fixing base are fixed in the axis of workstation with connecting axle and straightening roller support body symmetry through fixing base screw rod 16. The straightening roll frame body driving motor 1 drives the connecting shaft through the transmission chain 14, the connecting shaft comprises a left connecting shaft 18 and a right connecting shaft 17, a wire hole is formed in the axis of the connecting shaft, the left connecting shaft 18 penetrates through a left side bearing 3 on the inner side of a left fixing seat, and the right connecting shaft 17 penetrates through a right side bearing 8 on the inner side of a right fixing seat to drive the straightening roll frame body to rotate. And one end face of the left connecting shaft 18 is adjacent to the frame body left disc 7, and the other end of the left connecting shaft is fixedly connected with the left connecting shaft transmission chain end 2. The end 2 of the left connecting shaft transmission chain is a disc with two high sides and a low middle part, the transmission chain 14 is arranged in a groove of the end 2 of the left connecting shaft transmission chain, and the transmission chain 14 drives the connecting shaft to rotate. The straightening roll frame body comprises two straightening roll cross beams 13 and two straightening roll positioning plates 4, the two straightening roll cross beams 13 are located on the inner sides of the straightening roll positioning plates 4 and are adjacent to the straightening roll positioning plates 4 and horizontally arranged, one ends of the straightening roll cross beams are welded on the left connecting shaft 18, the other ends of the straightening roll cross beams are welded on the right side disc 19 of the frame body, and the right side disc 19 is provided with two slotted holes. The two straightening roll positioning plates 4 are positioned on the outer side of the straightening roll beam 13 and are horizontally arranged, one end of each straightening roll positioning plate is welded on the left disc 7 of the frame body, and the other end of each straightening roll positioning plate penetrates through the slotted hole of the right disc 19 of the frame body and can move along the slotted hole of the right disc 19. The left disc 7 of the frame body welded with the straightening roll positioning plate 4 passes through the straightening roll beam 13, is adjacent to the left connecting shaft 18 and can move along the straightening roll beam 13. The frame body right side disc 19 is welded on the right connecting shaft 17. The inner side of the straightening roll positioning plate 4 is provided with a trapezoidal groove and a trapezoidal platform, the inner side of the upper straightening roll positioning plate 4 is provided with a trapezoidal groove, the corresponding position of the lower straightening roll positioning plate 4 is provided with a trapezoidal platform, and the trapezoidal groove and the trapezoidal platform of the straightening roll positioning plate 4 are arranged in parallel. The cross beam 13 of the straightening roll is provided with 5 vertical through-penetrating holes which are distributed at equal intervals in the length direction. The number of the straightening roll fixing rods 5 is also five, the straightening roll fixing rods 5 penetrate through the vertical through perforated slots of the straightening roll cross beams 13, one end of each straightening roll fixing rod is abutted to the bottom of the trapezoidal slot of the straightening roll positioning plate 4, and the other end of each straightening roll fixing rod is abutted to the top of the trapezoidal table of the straightening roll positioning plate 4. In the embodiment, two ends of the straightening roll fixing rod 5 are conical, a slotted hole is formed in the middle of the straightening roll fixing rod 5, the straightening roll 6 is arranged in the slotted hole, the straightening roll 6 is cylindrical, a circular hole is formed in the center of the circular hole, a semicircular wire slot is formed in the middle of the side face of the cylindrical body, the straightening roll screw rod 20 penetrates through the slotted hole of the straightening roll fixing rod 5 and the circular hole in the center of the circular hole of the straightening roll 6, and the straightening roll 6 is positioned in the slotted hole in the middle of the straightening roll fixing rod 5 through a nut. The diameter of a circular hole at the circle center of the straightening roll 6 is larger than that of the straightening roll screw rod 20, and the straightening roll 6 can rotate along the straightening roll screw rod 20. The straightening roller 6 can also be adjusted up and down along a slotted hole in the middle of the straightening roller fixing rod 5. The disc 7 on the left side of the rack body is a cylinder with two high sides and a low middle part, the middle of the cylinder is provided with a groove, one end of a disc driving block 9 is arranged in the groove, and the side surface of the other end is provided with a through threaded hole. The threaded screw rod 10 is provided with threads, and a threaded hole formed in the disk driving block 9 is matched with the threads formed in the threaded screw rod 10. One end of the threaded screw rod 10 is connected with the threaded screw rod speed reducer 12, and the other end of the threaded screw rod penetrates through a threaded hole of the disc driving block (9) to drive the disc 7 on the left side of the frame body welded with the straightening roller positioning plate 4 to move left and right. The straightening roller 6 is made of nylon material, so that the surface of the straightened wire cannot be scratched.
The utility model discloses a titanium alloy silk material straightening equipment is applicable to the processing of titanium and titanium alloy silk material that the diameter is less than or equal to 8 mm. During straightening, the wire 15 is connected to a traction roller of a traction mechanism through a pushing rod of the pushing mechanism, and a controller starts a straightening roller frame body driving motor 1 and a frame body left side disc driving motor 11. The straightening roll frame body driving motor 1 drives the connecting shaft and the straightening roll frame body to rotate through the transmission chain 14. Meanwhile, a disc driving motor 11 on the left side of the frame body drives a threaded lead screw 10 to rotate through a threaded lead screw speed reducer 12, the threaded lead screw 10 drives a disc 7 on the left side of the frame body welded with the straightening roller position adjusting plate 4 to move left and right, one end of a straightening roller fixing rod 5 slides into a trapezoidal groove of the straightening roller position adjusting rod 4, the other end slides out of the trapezoidal groove, and vertical movement of the straightening roller and automatic adjustment of wire curvature are achieved. Finally, the propelling movement that the propelling movement rod of the propelling movement mechanism that is used in on the silk material produced, the traction force that the drive mechanism carry over pinch rolls produced, the revolving force that straightening roller support body produced around self axis rotation and resultant force that straightening roller dead lever 5 reciprocated make titanium alloy silk material 15 realize the straightening.