CN217254975U - Machine tool cutting fluid circulation clean system - Google Patents
Machine tool cutting fluid circulation clean system Download PDFInfo
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- CN217254975U CN217254975U CN202220695660.6U CN202220695660U CN217254975U CN 217254975 U CN217254975 U CN 217254975U CN 202220695660 U CN202220695660 U CN 202220695660U CN 217254975 U CN217254975 U CN 217254975U
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Abstract
The utility model discloses a lathe cutting fluid circulation clean system, including backwash tank, clear solution groove and centrifuge, the inlet of backwash tank and the cutting fluid delivery pipe intercommunication of lathe group, the liquid outlet of clear solution groove and the cutting fluid input tube intercommunication of lathe group, centrifuge's inlet through first pipeline with the backwash tank intercommunication, centrifuge's liquid outlet through the second pipeline with clear solution groove intercommunication, be provided with first pump package on the first pipeline, be provided with the second pump package on the cutting fluid input tube of lathe group. The utility model discloses a lathe cutting fluid circulation clean system, the circulation cutting fluid of many equipment of centralized processing has improved the recovery efficiency of waste material.
Description
Technical Field
The utility model relates to a smear metal liquid cyclic utilization technical field, in particular to lathe cutting fluid circulation clean system.
Background
In the process of processing infrared optical materials, in order to ensure the productivity of products, a plurality of sets of processing equipment with the same model and specification are often used for processing simultaneously, and the number of the processing equipment can reach more than ten or dozens of processing equipment according to different productivity requirements. Although the supplier of these devices will design a set of cutting fluid circulation purification system. However, when the productivity of a workshop is full, the situation that the waste materials generated by machining are doped in the circulating cutting fluid of the equipment often occurs, and when the filtering load of a filtering system designed by a factory is not enough to filter the waste materials in the cutting fluid, the cutting fluid doped with impurities can not only reduce the cooling effect of the cutting fluid, but also damage a machining cutter, so that the precision of material machining is affected, and the production cost is greatly increased.
The cutting fluid circulating system designed by the current supplier needs to regularly and quantitatively clean the waste materials generated by processing in the cutting fluid circulating system, and the cleaning process needs to be stopped, so that the production efficiency of a workshop is influenced. And moreover, processing waste materials need to be recovered after processing some precious metals, and the precious metals need to be manually recovered one by one under the condition that the number of processing equipment is large, so that the waste material recovery efficiency of the circulating cutting fluid purification system is low.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a lathe cutting fluid circulation clean system, the circulation cutting fluid of many equipment of centralized processing has improved the recovery efficiency of waste material.
In order to achieve the above object, the utility model provides a following technical scheme:
a machine tool cutting fluid circulation purification system, comprising:
the liquid inlet of the reflux groove is communicated with the cutting liquid discharge pipe of the machine tool set;
a liquid outlet of the clear liquid tank is communicated with a cutting liquid input pipe of the machine tool set;
a liquid inlet of the centrifugal machine is communicated with the reflux groove through a first pipeline, and a liquid outlet of the centrifugal machine is communicated with the clear liquid groove through a second pipeline;
the first pipeline is provided with a first pump set, and the cutting fluid input pipe of the machine tool set is provided with a second pump set.
Optionally, a first liquid level sensor is arranged on the backflow tank, and the first liquid level sensor is electrically connected with the controller.
Optionally, a second liquid level sensor is arranged on the clear liquid tank, the second liquid level sensor is electrically connected with the controller, and an output end of the controller is electrically connected with the centrifuge.
Optionally, the first pump group and the second pump group are both centrifugal pump groups, the first pump group includes a first centrifugal pump and a second centrifugal pump which are arranged in parallel, and the second pump group includes a third centrifugal pump and a fourth centrifugal pump which are arranged in parallel.
Optionally, a first overflow port is arranged at a position of the backflow tank close to the top end, and a second overflow port is arranged at a position of the clear liquid tank close to the top end.
Optionally, the cutting fluid input pipe comprises a main conveying pipe and a branch conveying pipe which are arranged in a communicating manner, the branch conveying pipes comprise a plurality of branch conveying pipes which are arranged in parallel, and each branch conveying pipe is communicated with a cutting fluid inlet of one machine tool;
the second pump group is arranged on the main conveying pipe.
Optionally, a pneumatic ball valve is arranged on the delivery branch pipe, and the pneumatic ball valve is electrically connected with the controller.
Optionally, a liquid outlet is arranged at the bottom end of the clear liquid tank.
Optionally, a position of the reflux tank close to the top end is communicated with a position of the clear liquid tank close to the top end through a third pipeline, and a control valve is arranged on the third pipeline.
Optionally, the cutting fluid discharge pipe comprises a main discharge pipe and a branch discharge pipe, the branch discharge pipe comprises a plurality of branch discharge pipes, the branch discharge pipes are arranged in parallel, and each branch discharge pipe is communicated with a cutting fluid outlet of one machine tool;
the discharge branch pipe is fixedly connected or lapped with the discharge main pipe.
According to the above technical scheme, the utility model provides a lathe cutting fluid circulation clean system, the inlet of backward flow groove and the cutting fluid delivery pipe intercommunication of lathe group to the whole of the cutting fluid after the use of many equipment among the realization to prior art is retrieved, centrifuge carries out solid-liquid separation with the cutting fluid in the backward flow groove, separates out the solid waste material of the cutting in the cutting fluid, has realized the separation to the unified solid waste material of many equipment cutting fluids, the cutting fluid behind the separation impurity goes into recycle behind the clear liquid groove. The utility model discloses a lathe cutting fluid circulation clean system adopts the mode of the circulation cutting fluid of many equipment of centralized processing, carries out solid-liquid separation to the cutting fluid that thoughtlessly has the processing waste material of concentrated collection, and the problem that the filtration load of single equipment self-contained circulation cutting fluid system is not enough when effectively having solved the productivity peak does not influence the normal work of equipment during the solid impurity clearance such as smear metal, does not need the artifical smear metal of retrieving one by one, has improved the recovery efficiency of waste material.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a machine tool cutting fluid circulating and purifying system provided by an embodiment of the present invention;
fig. 2 is a schematic partial structural view of an opening position of the discharge main pipe according to an embodiment of the present invention;
fig. 3 is a schematic sectional view at a-a in fig. 2.
Wherein:
1. the device comprises a reflux tank, 2, a centrifugal machine, 3, a clear liquid tank, 4, a machine tool, 5, a first overflow port, 6, a first liquid level sensor, 7, a first pump set, 701, a first centrifugal pump, 702, a second centrifugal pump, 8, a third pipeline, 9, a control valve, 10, a liquid discharge port, 11, a second overflow port, 12, a second pump set, 1201, a third centrifugal pump, 1202, a fourth centrifugal pump, 13, a second pipeline, 14, a first pipeline, 15, a pneumatic ball valve, 16, a discharge branch pipe, 17, a second liquid level sensor, 18, a main conveying pipe, 19, a branch conveying pipe, 20, a main discharge pipe, 21 and an opening.
Detailed Description
The utility model discloses a lathe cutting fluid circulation clean system, the circulation cutting fluid of many equipment of centralized processing has improved the recovery efficiency of waste material.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the utility model discloses a lathe cutting fluid circulation clean system, including backwash tank 1, clear solution groove 3 and centrifuge 2, the inlet of backwash tank 1 and the cutting fluid delivery pipe intercommunication of lathe group, the liquid outlet of clear solution groove 3 and the cutting fluid input tube intercommunication of lathe group, centrifuge 2's inlet is through first pipeline 14 and backwash tank 1 intercommunication, centrifuge 2's liquid outlet passes through second pipeline 13 and clear solution groove 3 intercommunication.
The reflux tank 1 is used for storing the cutting fluid which flows back in a high position after the auxiliary processing of the machine tool set. The centrifuge 2 is used for solid-liquid separation to separate processing waste in the cutting fluid which is difficult to treat. The clear liquid tank 3 is used for storing the cutting liquid which is processed by solid-liquid separation of the centrifuge 2. The first pump set 7 is provided on the first pipe 14, and the first pump set 7 pumps the return cutting fluid in the return tank 1 to the centrifuge 2 for solid-liquid separation treatment. And a second pump set 12 is arranged on a cutting fluid input pipe of the machine tool set. The second pump group 12 pumps the cutting fluid processed by the centrifuge 2 to the fluid consumption site of each machine tool 4. The machine tool group comprises a plurality of machine tools 4. The utility model discloses a lathe cutting fluid circulation clean system uses the same equipment of many sets of model specifications, or under the same circumstances of the same material of the same and processing of the cutting fluid model that equipment is different but equipment uses, can show to improve work efficiency, improves the efficiency of retrieving some noble metal materials.
The utility model discloses a lathe cutting fluid circulation clean system, the inlet of backward flow groove 1 and the cutting fluid delivery pipe intercommunication of lathe group to the realization is to the whole recovery of the cutting fluid after the use of many equipment among the prior art, centrifuge 2 carries out solid-liquid separation with the cutting fluid in the backward flow groove 1, separates out the solid waste material of the cutting in the cutting fluid, has realized the separation to the unified solid waste material of many equipment cutting fluid, the cutting fluid behind the separation impurity goes into recycle behind clear solution groove 3. The utility model discloses a lathe cutting fluid circulation clean system adopts the mode of the circulation cutting fluid of many equipment of centralized processing, carries out solid-liquid separation to the cutting fluid that thoughtlessly has the processing waste material of concentrated collection, and the problem that the filtration load of single equipment self-contained circulation cutting fluid system is not enough when effectively having solved the productivity peak does not influence the normal work of equipment during the solid impurity clearance such as smear metal, does not need the artifical smear metal of retrieving one by one, has improved the recovery efficiency of waste material.
In order to monitor the liquid level height in the reflux tank 1, a first liquid level sensor 6 is arranged on the reflux tank 1, and the first liquid level sensor 6 is electrically connected with the controller. When the first liquid level sensor 6 detects that the liquid level in the reflux tank 1 reaches a set high level, the controller controls the alarm device to give an alarm. When the first liquid level sensor 6 detects that the liquid level in the reflux tank 1 reaches a set low value, the controller controls the alarm device to alarm, and simultaneously the controller controls the first pump group 7 to stop running. The alarm here includes, but is not limited to, an audible alarm, a light flashing alarm. The audible alarm may be a voice play alarm.
Further, a second liquid level sensor 17 is arranged on the clear liquid tank 3, the second liquid level sensor 17 is electrically connected with a controller, and the output end of the controller is electrically connected with the centrifuge 2. When the second liquid level sensor 17 detects that the liquid level in the liquid tank 3 reaches a set high level, the controller controls the alarm device to alarm, and simultaneously the controller controls the first pump unit 7 to stop running, and when the second liquid level sensor 17 detects that the liquid level in the liquid tank 3 reaches a set low level, the controller controls the alarm device to alarm, and the second pump unit 12 stops running. The alarm here includes but is not limited to an audible alarm, a light flashing alarm. The audible alarm may be a voice play alarm.
In particular, the first pump group 7 and the second pump group 12 are both centrifugal pump groups. The first pump group 7 comprises a first centrifugal pump 701 and a second centrifugal pump 702 arranged in parallel, and the second pump group 12 comprises a third centrifugal pump 1201 and a fourth centrifugal pump 1202 arranged in parallel. The parallel arrangement here means that the first centrifugal pump 701 and the second centrifugal pump 702 are respectively arranged on two pipelines arranged in parallel so as to facilitate the respective operations of the two. The first pump set 7 is operated, namely one of the first centrifugal pump 701 and the second centrifugal pump 702 is operated, and the other one is not operated, so that the centrifugal pumps in the pump set are used for one by one, and the system is prevented from being stopped due to the problems of the centrifugal pumps. The specific arrangement of the second pump group 12 is referred to the first pump group 7 and will not be described in detail here.
In order to facilitate the discharge of excessive cutting fluid in the return channel 1, the position of the return channel 1 close to the top end is provided with a first overflow port 5, the position of the first overflow port 5 is set according to actual needs, and the first overflow port 5 is communicated with a container through a pipeline so as to store the cutting fluid at the overflow position for later use. In order to discharge excessive cutting fluid in the clear solution tank 3, a second overflow port 11 is arranged at a position of the clear solution tank 3 close to the top end, and the second overflow port 11 is communicated with another container through a pipeline so as to store the cutting fluid at the overflow position for later use.
Further, in order to facilitate the delivery of the cutting fluid to each machine tool 4, the cutting fluid input pipe comprises a main delivery pipe 18 and a branch delivery pipe 19 which are arranged in a communicating manner, the branch delivery pipe 19 comprises a plurality of branch delivery pipes 19, the plurality of branch delivery pipes 19 are arranged in parallel, and each branch delivery pipe 19 is communicated with a cutting fluid inlet of one machine tool 19. It will be understood that the number of delivery manifolds 19 corresponds to the number of machine tools 4. The second pump group 12 is arranged on the main conveying pipe 18. Correspondingly, the cutting fluid discharge pipe comprises a main discharge pipe 20 and a plurality of branch discharge pipes 16, the branch discharge pipes 16 are arranged in parallel, and each branch discharge pipe 16 is communicated with a cutting fluid outlet of one machine tool 4. The number of discharge branch pipes 16 corresponds to the number of machine tools 4. The discharge branch pipe 16 is fixedly connected or overlapped with the discharge main pipe 20. One specific example of the lapping method is: the discharge main 20 is provided with an opening 21 at a position corresponding to the discharge branch pipe 16, the opening being provided at an upper side position of the discharge main 20, as shown in fig. 2 and 3, and the outlet end of the discharge branch pipe 16 is directly lapped on the discharge main 20, saving the work of pipe connection. In order to facilitate the cutting fluid in the main discharge pipe 20 to smoothly flow into the return tank 1, the main discharge pipe 20 is disposed at a higher height than the return tank 1, and the branch discharge pipe 16 is disposed at a higher height than the main discharge pipe 20.
In order to control whether the cutting fluid is delivered to the corresponding machine tool 4, a pneumatic ball valve 15 is provided on each delivery branch pipe 19, and the pneumatic ball valve 15 is electrically connected to the controller. The controller controls the opening and closing of the pneumatic ball valve 15. When the machine tool 4 is started, the pneumatic ball valve 15 is opened, and when the machine tool 4 is stopped, the pneumatic ball valve 15 is closed.
In the above embodiments, the manner of controlling the valve, the alarm device, the centrifuge 2, and other devices by the controller is a common technical means for those skilled in the art, and is not described herein again.
In order to facilitate liquid drainage during cleaning, a liquid drainage port 10 is formed in the bottom end of the clear liquid tank 3, and a valve is arranged at the position of the liquid drainage port 10, so that the opening and closing of the liquid drainage port 10 are controlled.
In an embodiment, the position of the reflux tank 1 near the top end is communicated with the position of the clear liquid tank 3 near the top end through a third pipeline 8, a control valve 9 is arranged on the third pipeline 8, and the control valve 9 can be a one-way valve or other valves. When the control valve 9 is a check valve, the check valve is communicated from the clear solution tank 3 to the return tank 1.
The utility model discloses a lathe cutting fluid circulation clean system, system installation is simple, and it is convenient to maintain, and is with low costs, and easy operation is convenient, and the processing waste material centralized processing in the circulation cutting fluid of many equipment is efficient.
In the description of the present solution, it is to be understood that the terms "upper", "lower", "vertical", "inside", "outside", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present solution.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a lathe cutting fluid circulation clean system which characterized in that includes:
the liquid inlet of the reflux groove is communicated with the cutting liquid discharge pipe of the machine tool set;
a liquid outlet of the clear liquid tank is communicated with a cutting liquid input pipe of the machine tool group;
a liquid inlet of the centrifugal machine is communicated with the reflux groove through a first pipeline, and a liquid outlet of the centrifugal machine is communicated with the clear liquid groove through a second pipeline;
the first pipeline is provided with a first pump set, and the cutting fluid input pipe of the machine tool set is provided with a second pump set.
2. The machine tool cutting fluid circulating and purifying system according to claim 1, wherein a first liquid level sensor is arranged on the return tank, and the first liquid level sensor is electrically connected with the controller.
3. The machine tool cutting fluid circulating and purifying system according to claim 1, wherein a second fluid level sensor is arranged on the cleaning fluid tank, the second fluid level sensor is electrically connected with a controller, and an output end of the controller is electrically connected with the centrifuge.
4. The machine tool cutting fluid circulating and purifying system according to claim 1, wherein the first pump set and the second pump set are both centrifugal pump sets, the first pump set comprises a first centrifugal pump and a second centrifugal pump which are arranged in parallel, and the second pump set comprises a third centrifugal pump and a fourth centrifugal pump which are arranged in parallel.
5. The cutting fluid circulation and purification system for machine tools as claimed in claim 1, wherein the return tank is provided with a first overflow port near the top end, and the clear tank is provided with a second overflow port near the top end.
6. The cutting fluid circulation and purification system for the machine tool as claimed in claim 1, wherein the cutting fluid input pipe comprises a main delivery pipe and a branch delivery pipe which are arranged in a communication manner, the branch delivery pipe comprises a plurality of branch delivery pipes, the branch delivery pipes are arranged in parallel, and each branch delivery pipe is communicated with a cutting fluid inlet of one machine tool;
the second pump group is arranged on the main conveying pipe.
7. The machine tool cutting fluid circulating and purifying system according to claim 6, wherein a pneumatic ball valve is arranged on the delivery branch pipe, and the pneumatic ball valve is electrically connected with the controller.
8. The machine tool cutting fluid circulating and purifying system according to claim 1, wherein a liquid discharge port is arranged at the bottom end of the cleaning fluid tank.
9. The machine tool cutting fluid circulating and purifying system according to claim 1, wherein the position of the return tank near the top end is communicated with the position of the clear tank near the top end through a third pipeline, and a control valve is arranged on the third pipeline.
10. The cutting fluid circulation and purification system for machine tools as claimed in claim 1, wherein the cutting fluid discharge pipe comprises a main discharge pipe and a branch discharge pipe, the branch discharge pipe comprises a plurality of branch discharge pipes, the branch discharge pipes are arranged in parallel, and each branch discharge pipe is communicated with a cutting fluid outlet of one machine tool;
the discharge branch pipe is fixedly connected or lapped with the discharge main pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220695660.6U CN217254975U (en) | 2022-03-28 | 2022-03-28 | Machine tool cutting fluid circulation clean system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220695660.6U CN217254975U (en) | 2022-03-28 | 2022-03-28 | Machine tool cutting fluid circulation clean system |
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| CN217254975U true CN217254975U (en) | 2022-08-23 |
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| CN202220695660.6U Active CN217254975U (en) | 2022-03-28 | 2022-03-28 | Machine tool cutting fluid circulation clean system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115284069A (en) * | 2022-09-28 | 2022-11-04 | 山东豪迈数控机床有限公司 | Machine tool cutting fluid circulating device and control method thereof |
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2022
- 2022-03-28 CN CN202220695660.6U patent/CN217254975U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115284069A (en) * | 2022-09-28 | 2022-11-04 | 山东豪迈数控机床有限公司 | Machine tool cutting fluid circulating device and control method thereof |
| CN115284069B (en) * | 2022-09-28 | 2022-12-27 | 山东豪迈数控机床有限公司 | Machine tool cutting fluid circulating device and control method thereof |
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