CN217180628U - Energy-saving gravure printing roller detects uses workstation - Google Patents
Energy-saving gravure printing roller detects uses workstation Download PDFInfo
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- CN217180628U CN217180628U CN202123437476.6U CN202123437476U CN217180628U CN 217180628 U CN217180628 U CN 217180628U CN 202123437476 U CN202123437476 U CN 202123437476U CN 217180628 U CN217180628 U CN 217180628U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The application relates to the technical field of gravure roller production, and discloses an energy-saving gravure roller detects and uses workstation, and it includes base, lighting mechanism, detection mechanism and the supporting mechanism who is used for placing version roller, supporting mechanism connects one side on ground is kept away from to the base, lighting mechanism with the base is connected, lighting mechanism is located supporting mechanism keeps away from one side of base, detection mechanism with the base is connected, whether detection mechanism is used for detecting and has placed version roller on the supporting mechanism, detection mechanism with the lighting mechanism electricity is connected. The method and the device have the effect of reducing the waste of power resources.
Description
Technical Field
The application relates to the field of gravure roller production, in particular to an energy-saving workbench for gravure roller detection.
Background
The printing roller is generally divided into a hollow roller and a solid roller, and a shaft roller and a non-shaft roller; the production and processing process of the plate roller comprises the steps of firstly plating copper on the surface of a roller, then engraving patterns on the surface of a copper layer through an electronic gravure engraving machine, finally plating a layer of chromium to obtain a finished product of the plate roller, and delivering the finished product of the plate roller to a printing factory after the finished product of the plate roller is manufactured. The plate roller is commonly used for plastic packaging printing of pesticides, foods and the like.
At present, chinese utility model patent that bulletin number is CN202101946U discloses a version roller verifying attachment, including the support body, its characterized in that the support body on set up a set of crosspiece, the position interval that corresponds on every crosspiece sets up two gyro wheels, the support body sets up a fluorescent lamp stand through the support cooperation at the back, is equipped with the fluorescent lamp tube in the lamp stand.
Aiming at the related technologies, the inventor thinks that in the process of detecting the plate roller, a worker inevitably has the defect of wasting power resources due to the fact that the fluorescent lamp cannot be turned off in time.
SUMMERY OF THE UTILITY MODEL
In order to alleviate the problem that power resources are wasted because a worker cannot turn off a fluorescent lamp in time, the application provides an energy-saving workbench for detecting a gravure roller.
The application provides a pair of energy-saving gravure roller detects uses workstation adopts following technical scheme:
the utility model provides an energy-saving gravure printing roller detects uses workstation, includes base, lighting mechanism, detection mechanism and is used for placing the supporting mechanism of version roller, the supporting mechanism is connected one side on ground is kept away from to the base, lighting mechanism with the base is connected, lighting mechanism is located the supporting mechanism is kept away from one side of base, detection mechanism with the base is connected, whether detection mechanism has placed version roller on being used for detecting the supporting mechanism, detection mechanism with the lighting mechanism electricity is connected.
By adopting the technical scheme, the base is connected with the detection mechanism, the detection mechanism is utilized to detect whether the printing roller is placed on the supporting mechanism, and when a worker places the printing roller on the supporting mechanism, the detection mechanism transmits a signal to the illumination mechanism to enable the illumination mechanism to be started; after the detection of the worker is finished and the printing roller is moved away, the detection mechanism transmits a signal to the illumination mechanism to enable the illumination mechanism to be closed, and the possibility of power resource waste is reduced.
Optionally, the supporting mechanism includes a first supporting component, a second supporting component and an adjusting component, the first supporting component and the second supporting component are both connected to the base in a sliding manner, the adjusting component is connected to the base, the first supporting component and the second supporting component are both connected to the adjusting component, and the detecting mechanism is located between the first supporting component and the second supporting component.
By adopting the technical scheme, when a worker detects the surface processing quality of the printing roller, the printing roller is supported by the first supporting component and the second supporting component, the first supporting component and the second supporting component are connected on the base in a sliding mode, and the movement of the first supporting component and the movement of the second supporting component are limited by the adjusting component, so that the distance between the first supporting component and the second supporting component can be adjusted, the first supporting component and the second supporting component can support printing rollers with different diameters, and the applicability of the workbench is improved.
Optionally, the first support assembly includes a first connecting rod and a plurality of first rollers, the first connecting rod is slidably connected to the base, the plurality of first rollers are rotatably connected to one end of the first connecting rod away from the base, the rotation axes of the plurality of first rollers are collinear, and the rotation axis of the first roller is parallel to the length direction of the first connecting rod; the second support assembly comprises a second connecting rod and a plurality of second rollers, the second connecting rod is connected with the base in a sliding mode, the second connecting rod is parallel to the first connecting rod, the second rollers are rotatably connected to one end, away from the base, of the first connecting rod, the rotating axes of the second rollers are collinear, and the rotating axes of the second rollers are parallel to the length direction of the second connecting rod; the first connecting rod and the second connecting rod are connected with the adjusting component.
By adopting the technical scheme, the first connecting rods are rotatably connected with the first rollers, the second connecting rods are rotatably connected with the second rollers, the printing roller is supported by the first rollers and the second rollers, when a worker rotates the printing roller, the first rollers and the second rollers rotate along with the first rollers, rolling friction is formed between the printing roller and the first rollers as well as between the printing roller and the second rollers, and the friction force applied to the printing roller is small, so that the abrasion applied to the printing roller in the rotating process is reduced.
Optionally, a rubber layer is sleeved on the side wall of the roller.
By adopting the technical scheme, the rubber layer is sleeved on the side wall of the roller, so that the rubber layer is abutted against the printing roller, and the abrasion of the printing roller in the rotating process is further reduced.
Optionally, the adjusting part includes two-way lead screw and two nuts, two-way lead screw rotate connect in on the base, two-way lead screw's axis of rotation with the axis of rotation of first gyro wheel is perpendicular, two the nut all with two-way lead screw threaded connection, two the nut removes to the direction that is close to each other or keeps away from, one of them the nut with head rod fixed connection, another the nut with second connecting rod fixed connection.
Through adopting above-mentioned technical scheme, one of them screw and head rod fixed connection, another screw and second connecting rod fixed connection, the staff rotates two-way lead screw and makes two screws move to the direction that is close to each other or keeps away from to adjust the distance between first supporting component and the second supporting component.
Optionally, the detection mechanism includes an infrared distance detection sensor, the infrared distance detection sensor is fixedly connected with the base, and the infrared distance detection sensor is located at a position close to one end of the first connecting rod in the length direction.
By adopting the technical scheme, the base is fixedly connected with the infrared distance detection sensor, the infrared distance detection sensor is positioned between the first supporting component and the second supporting component, when a worker places the printing roller on the first supporting component and the second supporting component, data detected by the infrared distance detection sensor is changed, and the infrared distance detection sensor transmits a signal to the illuminating mechanism to enable the illuminating mechanism to be started; through setting up infrared distance detection sensor in the position that is close to first connecting rod length direction one end, when the staff detects version roller, place the one end that sets up infrared distance detection sensor with version roller, reduce the influence of the size of version roller to infrared distance detection sensor work effect.
Optionally, one side fixedly connected with mounting panel on ground is kept away from to the base, the mounting panel is located one side of supporting mechanism, the mounting panel with the length direction of first link is parallel, lighting mechanism connects the mounting panel is kept away from the position of base, be provided with on the mounting panel and be used for restricting version roller pivoted positioning mechanism.
Through adopting above-mentioned technical scheme, set up positioning mechanism on the mounting panel, when the staff detects version roller, can utilize positioning mechanism to carry out the restriction to the rotation of version roller, improve the convenience of staff's operation.
Optionally, positioning mechanism includes bracing piece, slide bar, stopper, spring and is used for restricting version roller pivoted butt piece, the bracing piece rotates with the mounting panel to be connected, the rotation axis of bracing piece with the base is perpendicular, the slide bar wears to establish the bracing piece is kept away from the one end of mounting panel, the slide bar with bracing piece sliding connection, the axis of slide bar with the base is perpendicular, stopper fixed connection be in the slide bar is kept away from the one end of base, the spring housing is established on the slide bar, spring one end with stopper fixed connection, the spring other end with bracing piece fixed connection, butt piece fixed connection be in the slide bar is close to the one end of base.
By adopting the technical scheme, the supporting rod is rotatably connected with the mounting plate, and the sliding rod is connected to one end of the supporting rod away from the mounting plate in a sliding manner; when the rotation of the printing roller needs to be limited, the support rod is rotated to enable the abutting block to be located above the printing roller, and the abutting block abuts against the printing roller under the action of the elastic force of the spring, so that the rotation of the printing roller is limited.
In summary, the present application includes at least one of the following beneficial technical effects:
the infrared distance detection sensor is connected to the base, whether the printing roller is placed on the supporting mechanism or not is detected by the infrared distance detection sensor, and when the printing roller is placed on the supporting mechanism, the infrared distance detection sensor transmits a signal to the illuminating mechanism to enable the illuminating mechanism to be started; when the printing roller is moved away from the supporting mechanism, the infrared distance detection sensor transmits a signal to the illuminating mechanism to close the illuminating mechanism, so that the possibility of electric power resource waste is reduced;
the rubber layer is sleeved on the side wall of the roller, so that the rubber layer is abutted against the printing roller, and the abrasion of the printing roller in the rotating process is reduced;
through connecting positioning mechanism on the mounting panel, when the staff detects the version roller, can utilize positioning mechanism to carry out the restriction to the rotation of version roller, improve the convenience of staff's operation.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;
fig. 2 is a schematic structural view of a support mechanism portion and a positioning mechanism portion in an embodiment of the present application.
Reference numerals: 100. a base; 110. mounting a plate; 200. an illumination mechanism; 210. a lamp shade; 220. an LED lamp tube; 300. an infrared distance detection sensor; 400. a support mechanism; 410. a first support assembly; 411. a first connecting rod; 412. a first roller; 420. a second support assembly; 421. a second connecting rod; 422. a second roller; 430. an adjustment assembly; 431. a bidirectional lead screw; 432. a nut; 440. a rubber layer; 500. a positioning mechanism; 510. a support bar; 520. a slide bar; 530. a limiting block; 540. a spring; 550. and a butt joint block.
Detailed Description
The present application is described in further detail below with reference to figures 1-2.
The embodiment of the application discloses energy-saving gravure printing roller detects and uses workstation. Referring to fig. 1, the energy-saving type worktable for detecting the gravure roller comprises a base 100, wherein the base 100 is of a cuboid structure. The upper end of the base 100 is vertically and fixedly connected with a mounting plate 110, and the mounting plate 110 is positioned near one end of the base 100 in the width direction. The upper end of the base 100 is provided with a supporting mechanism 400 for placing the printing roller, when the surface processing quality of the printing roller is checked, a worker firstly places the printing roller on the supporting mechanism 400, uses the supporting mechanism 400 to support the printing roller, and then checks the printing roller.
The side wall of the mounting plate 110 close to the supporting mechanism 400 is provided with the illuminating mechanism 200, and the printing roller is irradiated by the illuminating mechanism 200, so that the checking efficiency of workers is improved. The base 100 is also provided with a detection mechanism for detecting whether the support mechanism 400 is provided with a printing roller or not, the detection mechanism is electrically connected with the illumination mechanism 200, and when a worker places the printing roller on the support mechanism 400, the detection mechanism transmits a signal to the illumination mechanism 200 to turn on the illumination mechanism 200; after the detection of the worker is finished and the plate roller is moved away, the detection mechanism transmits a signal to the illumination mechanism 200 to turn off the illumination mechanism 200, so that the possibility of power resource waste is reduced. The side wall of the mounting plate 110 close to the support mechanism 400 is also provided with a positioning mechanism 500, and the rotation of the plate roller is limited by the positioning mechanism 500.
Referring to fig. 1, the supporting mechanism 400 includes an adjusting assembly 430, and the adjusting assembly 430 is installed on a side wall of one end of the base 100 in a length direction; the upper end of the base 100 is provided with a first supporting component 410 and a second supporting component 420, and the first supporting component 410 and the second supporting component 420 are both connected with an adjusting component 430; the roll is supported by the first and second support assemblies 410 and 420, and the adjustment assembly 430 adjusts the distance between the first and second support assemblies 410 and 420.
Referring to fig. 1 and 2, the first supporting member 410 includes a first connecting rod 411, a length direction of the first connecting rod 411 is parallel to a length direction of the base 100, and the first connecting rod 411 is slidably connected to the base 100; the upper end of the first connecting rod 411 is rotatably connected with a plurality of first rollers 412, the plurality of first rollers 412 are arranged at equal intervals along the length direction of the first connecting rod 411, the rotation axes of the plurality of first rollers 412 are collinear, and the rotation axis of the first rollers 412 is parallel to the length direction of the first connecting rod 411.
Referring to fig. 1 and 2, the second support assembly 420 includes a second connection rod 421, and a length direction of the second connection rod 421 is parallel to a length direction of the first connection rod 411; the second connecting rod 421 is located one side of the first connecting rod 411 far away from the mounting plate 110, the second connecting rod 421 is connected with the base 100 in a sliding manner, the second connecting rod 421 is connected with a plurality of second rollers 422 in a rotating manner, the plurality of second rollers 422 are arranged along the length direction of the second connecting rod 421 at equal intervals, the rotating axes of the plurality of second rollers 422 are collinear, the rotating axes of the second rollers 422 are parallel to the length direction of the second connecting rod 421, and the plurality of first rollers 412 and the plurality of second rollers 422 are arranged in a one-to-one correspondence manner. The first roller 412 and the second roller 422 are sleeved with a rubber layer 440.
Referring to fig. 1 and 2, the adjusting assembly 430 includes a bidirectional screw 431, and the bidirectional screw 431 is rotatably connected to a sidewall of one end of the base 100 in a length direction, and a rotation axis of the bidirectional screw 431 is parallel to a width direction of the base 100. The bidirectional screw 431 is in threaded connection with two nuts 432 moving in opposite directions, the two nuts 432 are in butt joint with the base 100, the rotation of the nuts 432 is limited by the base 100, one of the nuts 432 is fixedly connected with the first connecting rod 411, and the other nut 432 is fixedly connected with the second connecting rod 421. And a handwheel is coaxially and fixedly connected to one end of the bidirectional screw 431 far away from the mounting plate 110.
Referring to fig. 2, before the plate roller is detected, the screw is rotated to move the two nuts 432 in a direction approaching or separating from each other according to the diameter of the detected plate roller, and the two nuts 432 respectively drive the first connecting rod 411 and the second connecting rod 421 to move in a direction approaching or separating from each other, so that the distance between the correspondingly arranged first roller 412 and the correspondingly arranged second roller 422 is adjusted, and the applicability of the supporting mechanism 400 is improved. The roller is supported by the first roller 412 rotationally connected to the first connecting rod 411 and the second roller 422 rotationally connected to the second connecting rod 421, and the rubber layer 440 is sleeved on each of the first roller 412 and the second roller 422, so that the abrasion of the roller in the process of rotating the roller is reduced.
Referring to fig. 1 and 2, the detection mechanism includes an infrared distance detection sensor 300, the infrared distance detection sensor 300 is fixedly connected to the base 100, the infrared distance detection sensor is located at a middle position between the first connection rod 411 and the second connection rod 421, and the infrared distance detection sensor 300 is located at a position close to one end of the first connection rod 411 in the length direction. The lighting mechanism 200 includes a plurality of LED lamps 220, the plurality of LED lamps 220 are fixedly connected to the sidewall of the mounting plate 110 through the lamp cover 210, and the plurality of LED lamps 220 are electrically connected to the infrared distance detecting sensor 300.
After the plate roller is abutted against the first roller 412 and the second roller 422, the data detected by the infrared distance detection sensor 300 changes, and the infrared distance detection sensor 300 transmits a signal to the LED lamp tube 220 to turn on the LED lamp tube 220; when the plate roller moves away, the data detected by the infrared distance detection sensor 300 changes, and the infrared distance detection sensor 300 transmits a signal to the LED lamp 220, so that the LED lamp 220 is turned off. By arranging the infrared distance detection sensor 300 at a position close to one end of the first connecting rod 411 in the length direction, when detecting a plate roller, a worker places the plate roller at the end where the infrared distance detection sensor 300 is installed, and the influence of the size of the plate roller on the working effect of the infrared distance detection sensor 300 is reduced.
Referring to fig. 1 and 2, the positioning mechanism 500 includes a support rod 510, the support rod 510 is rotatably connected to the mounting plate 110, and a rotation axis of the support rod 510 is perpendicular to the base 100. The slide bar 520 of vertical setting is worn to be equipped with by the one end that the mounting panel 110 was kept away from to bracing piece 510, slide bar 520 and bracing piece 510 sliding connection, slide bar 520 upper end fixedly connected with stopper 530, the cover is equipped with spring 540 on the slide bar 520, spring 540 one end and stopper 530 fixed connection, the spring 540 other end and bracing piece 510 fixed connection, slide bar 520 lower extreme fixedly connected with be used for with the butt piece 550 of version roller butt. When a worker needs to carefully inspect a certain position of the plate roller, the support rod 510 is rotated to enable the abutting block 550 to be located above the plate roller, and the abutting block 550 abuts against the plate roller under the action of the elastic force of the spring 540, so that the rotation of the plate roller is limited, and the checking convenience of the worker is improved.
The implementation principle of the working table for detecting the energy-saving intaglio roller in the embodiment of the application is as follows: the infrared distance detection sensor 300 is connected to the base 100, the infrared distance detection sensor 300 is used for detecting whether a printing roller is placed on the supporting mechanism 400 or not, and when the printing roller is placed on the supporting mechanism 400, the infrared distance detection sensor 300 transmits a signal to the illuminating mechanism 200 to enable the illuminating mechanism 200 to be started; when the plate roller is removed from the support mechanism 400, the infrared distance detection sensor 300 transmits a signal to the illumination mechanism 200 to turn off the illumination mechanism 200, thereby reducing the possibility of wasting power resources.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides an energy-saving gravure printing roller detects uses workstation which characterized in that: including base (100), lighting mechanism (200), detection mechanism and supporting mechanism (400) that are used for placing version roller, supporting mechanism (400) are connected one side on ground is kept away from in base (100), lighting mechanism (200) with base (100) are connected, lighting mechanism (200) are located supporting mechanism (400) are kept away from one side of base (100), detection mechanism with base (100) are connected, whether detection mechanism is used for detecting and has placed version roller on supporting mechanism (400), detection mechanism with lighting mechanism (200) electricity is connected.
2. The energy-saving gravure roller detection workbench according to claim 1, characterized in that: the supporting mechanism (400) comprises a first supporting component (410), a second supporting component (420) and an adjusting component (430), wherein the first supporting component (410) and the second supporting component (420) are connected to the base (100) in a sliding mode, the adjusting component (430) is connected with the base (100), the first supporting component (410) and the second supporting component (420) are connected with the adjusting component (430), and the detecting mechanism is located between the first supporting component (410) and the second supporting component (420).
3. The energy-saving gravure roller detection workbench according to claim 2, characterized in that: the first supporting assembly (410) comprises a first connecting rod (411) and a plurality of first rollers (412), the first connecting rod (411) is connected with the base (100) in a sliding mode, the first rollers (412) are all rotatably connected to one end, away from the base (100), of the first connecting rod (411), the rotating axes of the first rollers (412) are collinear, and the rotating axis of the first roller (412) is parallel to the length direction of the first connecting rod (411); the second support assembly (420) comprises a second connecting rod (421) and a plurality of second rollers (422), the second connecting rod (421) is connected with the base (100) in a sliding manner, the second connecting rod (421) is parallel to the first connecting rod (411), the plurality of second rollers (422) are rotatably connected to one end, away from the base (100), of the first connecting rod (411), the rotating axes of the plurality of second rollers (422) are collinear, and the rotating axis of the second roller (422) is parallel to the length direction of the second connecting rod (421); the first connecting rod (411) and the second connecting rod (421) are both connected with the adjusting component (430).
4. The energy-saving gravure roller detection workbench according to claim 3, characterized in that: the side wall of the roller is sleeved with a rubber layer (440).
5. The energy-saving gravure roller detection workbench according to claim 3, characterized in that: the adjusting assembly (430) comprises a bidirectional screw rod (431) and two nuts (432), the bidirectional screw rod (431) is rotatably connected to the base (100), the rotating axis of the bidirectional screw rod (431) is perpendicular to the rotating axis of the first roller (412), the two nuts (432) are both in threaded connection with the bidirectional screw rod (431), the two nuts (432) move towards or away from each other, one of the nuts (432) is fixedly connected with the first connecting rod (411), and the other nut (432) is fixedly connected with the second connecting rod (421).
6. The energy-saving gravure roller detection workbench according to claim 3, characterized in that: the detection mechanism comprises an infrared distance detection sensor (300), the infrared distance detection sensor (300) is fixedly connected with the base (100), and the infrared distance detection sensor (300) is located at a position close to one end of the length direction of the first connecting rod (411).
7. The energy-saving gravure roller detection workbench according to claim 3, characterized in that: one side fixedly connected with mounting panel (110) on ground is kept away from in base (100), mounting panel (110) are located one side of supporting mechanism (400), mounting panel (110) with the length direction of head rod (411) is parallel, lighting mechanism (200) are connected mounting panel (110) are kept away from the position of base (100), be provided with on mounting panel (110) and be used for restricting version roller pivoted positioning mechanism (500).
8. The energy-saving gravure roller detection workbench according to claim 7, characterized in that: the positioning mechanism (500) comprises a supporting rod (510), a sliding rod (520), a limiting block (530), a spring (540) and a butting block (550) for limiting the rotation of the printing roller, the supporting rod (510) is rotatably connected with the mounting plate (110), the rotation axis of the supporting rod (510) is perpendicular to the base (100), the sliding rod (520) is arranged at one end of the supporting rod (510) far away from the mounting plate (110), the sliding rod (520) is slidably connected with the supporting rod (510), the axis of the sliding rod (520) is perpendicular to the base (100), the limiting block (530) is fixedly connected at one end of the sliding rod (520) far away from the base (100), the spring (540) is sleeved on the sliding rod (520), one end of the spring (540) is fixedly connected with the limiting block (530), and the other end of the spring (540) is fixedly connected with the supporting rod (510), the abutting block (550) is fixedly connected to one end, close to the base (100), of the sliding rod (520).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123437476.6U CN217180628U (en) | 2021-12-31 | 2021-12-31 | Energy-saving gravure printing roller detects uses workstation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123437476.6U CN217180628U (en) | 2021-12-31 | 2021-12-31 | Energy-saving gravure printing roller detects uses workstation |
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| CN217180628U true CN217180628U (en) | 2022-08-12 |
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| CN202123437476.6U Active CN217180628U (en) | 2021-12-31 | 2021-12-31 | Energy-saving gravure printing roller detects uses workstation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116593483A (en) * | 2023-07-18 | 2023-08-15 | 泉州市天宝卫生用品有限公司 | Gravure plate roller detection device and detection method thereof |
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2021
- 2021-12-31 CN CN202123437476.6U patent/CN217180628U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116593483A (en) * | 2023-07-18 | 2023-08-15 | 泉州市天宝卫生用品有限公司 | Gravure plate roller detection device and detection method thereof |
| CN116593483B (en) * | 2023-07-18 | 2023-09-22 | 泉州市天宝卫生用品有限公司 | Gravure plate roller detection device and detection method thereof |
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