CN217096456U - Butt welding device for steel pipe components - Google Patents
Butt welding device for steel pipe components Download PDFInfo
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- CN217096456U CN217096456U CN202221010315.0U CN202221010315U CN217096456U CN 217096456 U CN217096456 U CN 217096456U CN 202221010315 U CN202221010315 U CN 202221010315U CN 217096456 U CN217096456 U CN 217096456U
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Abstract
The utility model discloses a steel pipe class component butt welding device relates to pipeline manufacture equipment technical field. The welding machine comprises a base, the base is provided with a reduction gearbox, the reduction gearbox is provided with a control box, one side of the reduction gearbox is provided with a main spindle box, the control box and the main spindle box are both connected with the reduction gearbox, the main spindle box is provided with a chuck, one side of the main spindle box is provided with an adjusting seat, the adjusting seat is provided with an adjusting support, the adjusting support is multiple, the top end of the adjusting support is provided with a rolling wheel, one side of the adjusting support is provided with a welding machine, the welding machine is provided with a main welding gun and a positioning welding gun, adjusting devices are arranged among the main welding gun, the positioning welding gun and the welding machine, and the welding machine and the adjusting seat are both in sliding connection with the base. The beneficial effects of the utility model reside in that: the automatic butt welding operation process of the components is simplified, and the automatic butt welding device can be suitable for welding steel pipes with different pipe diameters.
Description
Technical Field
The utility model relates to a pipeline manufacture equipment technical field specifically is a steel pipe class component butt welding device.
Background
When steel pipe members are butt-welded by existing steel structure enterprises, spot welding is carried out on a certain position mostly after manual butt joint is roughly aligned, then correction is carried out, spot welding fixing is carried out again, and finally manual welding is carried out. The welding position changes all the time during steel pipe welding, and it is difficult to carry out multistage welding and quality assurance, and the steel pipe straightness is big on the contrary easily appears, and welding quality hangs down the scheduling problem, influences the normal butt joint of steel pipe and uses work efficiency low.
In the search of related subjects, patent CN215091759U discloses an automatic pipe butt welding machine, which includes a pipeline rotating platform and a movable welding table, wherein a set of slide rails is arranged on a table top of the pipeline rotating platform along a length direction, the slide rails are connected with a plurality of pipeline supporting tables in a sliding manner, the pipeline supporting tables are used for supporting a transverse pipeline and driving the pipeline to rotate relative to the pipeline, the movable welding table and the pipeline rotating platform are placed in parallel, a welding gun head on the movable welding table is aligned with an area above the pipeline supporting tables, and when more than two close equal-diameter pipelines rotate on the pipeline supporting tables at the same time, the welding gun head can perform welding operation on the pipeline joints; the automatic welding can be carried out on the pipeline at one time. However, the method is complex to operate, time-consuming and labor-consuming when the pipeline is fixed, narrow in application range and poor in application flexibility.
SUMMERY OF THE UTILITY MODEL
For solving prior art's not enough, the utility model provides a steel pipe class component butt welding device, it has simplified the operation of the automatic butt welding of component, can be applicable to the welding of different pipe diameter steel pipes.
The utility model discloses a realize above-mentioned purpose, realize through following technical scheme:
the utility model provides a steel pipe class component butt welding device, includes the base, set up the reducing gear box on the base, set up the control box on the reducing gear box, reducing gear box one side sets up the headstock, control box and headstock all are connected with the reducing gear box, set up the chuck on the headstock, headstock one side sets up adjusts the seat, it adjusts the support to set up on the seat, it is a plurality of to adjust the support, and is a plurality of it all sets up the wheel that rolls to adjust the support top, it sets up the welding machine to adjust support one side, set up main welder and location welder on the welding machine, all set up adjusting device between main welder, location welder and the welding machine, adjust the seat all with base sliding connection.
The adjusting support comprises a first support and a second support, the first support and the second support are hinged, a first nut is arranged at the bottom of the first support, a second nut is arranged at the bottom of the second support, the first nut and the first support are hinged, the second nut and the second support are hinged, a screw rod is arranged in the base, the first nut and the second nut are connected with the screw rod in a threaded mode, when the screw rod rotates, the first nut and the second nut can drive linearly along the screw rod, and threads at positions of the first nut and the second nut on the screw rod are opposite in rotating direction.
Set up the stopper in the base, the stopper can carry on spacingly to first nut and second nut.
The welding machine is characterized in that a first guide rail is arranged on the base, a welding travelling mechanism is arranged at the bottom of the welding machine, and the welding travelling mechanism and the base slide through the first guide rail.
The base is provided with a second guide rail, and the adjusting seat and the base slide through the second guide rail.
The adjusting device is a push rod motor.
Contrast prior art, the beneficial effects of the utility model are that:
this device is when welding steel pipe class component, place the component on adjusting the support, and adjust main welder and location welder to the position of component welding department through adjusting device, location welder and main welder weld the component when welding, can effectively fix the component, the automatic butt welding's of component operation process has been simplified, and it is adjustable to adjust the support, can bear the component that adapts to different pipe diameters, the welding machine is portable with the regulation support, be convenient for weld the component in different positions on the base, make things convenient for the component of different diameters of welding, the welded suitability of device and flexibility have been improved.
Drawings
FIG. 1 is a schematic structural view of the utility model in use;
figure 2 is the utility model discloses adjust support structure sketch map.
Reference numerals shown in the drawings: 1. a base; 2. a reduction gearbox; 3. a control box; 4. a main spindle box; 5. a chuck; 6. an adjusting seat; 7. adjusting the bracket; 8. a rolling wheel; 9. a welding machine; 10. a main welding gun; 11. positioning a welding gun; 12. an adjustment device; 71. a first bracket; 72. a second bracket; 13. a first nut; 14. a second nut; 15. a screw; 16. a limiting block; 17. a first guide rail; 18. welding a travelling mechanism; 19. a second guide rail; 21. a first member; 22. a second member.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope defined in the present application.
The utility model discloses the standard part that uses in all can purchase from the market, dysmorphism piece all can be ordered according to the description with the record of attached drawing, the concrete connection mode of each part all adopts conventional means such as ripe bolt, rivet, welding, pasting among the prior art, the circuit connection component that adopts is conventional model among the prior art, and simultaneously, in order to express the relation of connection and theory of operation between each component clearly, the description attached drawing adopts the mode of the sketch of mechanism's motion to arrange in order and draw, no longer detailed here.
The utility model provides a steel pipe class component butt welding device, includes base 1, set up reducing gear box 2 on the base 1, set up control box 3 on the reducing gear box 2, reducing gear box 2 one side sets up headstock 4, control box 3 and headstock 4 all are connected with reducing gear box 2, set up chuck 5 on the headstock 4, as shown in the attached drawing, the chuck is types such as current three-jaw chuck, pneumatic chuck for the centre gripping fixed component, can control the component rotation under the control of control box, reducing gear box and headstock. The welding machine is characterized in that an adjusting seat 6 is arranged on one side of the spindle box 4, an adjusting support 7 is arranged on the adjusting seat 6, the adjusting support 7 is multiple and multiple, rolling wheels 8 are arranged at the top end of the adjusting support 7, a welding machine 9 is arranged on one side of the adjusting support 7, a main welding gun 10 and a positioning welding gun 11 are arranged on the welding machine 9, the positioning welding gun and the main welding gun firstly carry out positioning spot welding before the chuck drives a component to rotate and operate, two sections of steel pipe components are ensured to rotate simultaneously along with the spindle, and the stability of component rotation is ensured. Adjusting devices 12 are arranged among the main welding gun 10, the positioning welding gun 11 and the welding machine 9, and the welding machine 9 and the adjusting seat 6 are connected with the base 1 in a sliding mode. The adjusting bracket is connected with the base in a sliding manner, so that the requirements of different lengths of the components can be met. The height and the width can be adjusted according to the size of the component, and the straightness of the steel pipe and the concentricity of the steel pipe and the main shaft are ensured. This device is when welding steel pipe class component, place the component on adjusting the support, and adjust main welder and location welder to the position of component welding department through adjusting device, location welder and main welder weld the component when welding, can effectively fix the component, the automatic butt welding's of component operation process has been simplified, and it is adjustable to adjust the support, can bear the component that adapts to different pipe diameters, the welding machine is portable with the regulation support, be convenient for weld the component in different positions on the base, make things convenient for the component of different diameters of welding, the welded suitability of device and flexibility have been improved.
Preferably, the adjusting bracket 7 comprises a first bracket 71 and a second bracket 72, the first bracket 71 and the second bracket 72 are hinged to each other, a first nut 13 is arranged at the bottom of the first bracket 71, a second nut 14 is arranged at the bottom of the second bracket 72, the first nut 13 is hinged to the first bracket 71, the second nut 14 is hinged to the second bracket 72, a screw 15 is arranged in the base 1, the first nut 13 and the second nut 14 are both in threaded connection with the screw 15, when the screw 15 rotates, the first nut 13 and the second nut 14 can linearly drive along the screw 15, the first nut and the second nut can be slidably connected with the adjusting seat along a sliding way by arranging a sliding way, the shape of the nut can also be set to be square, the bottom of the nut is in contact with the inner wall of the adjusting seat, and the linear drive of the first nut and the second nut can be realized by limiting the square shape, the screw 15 has opposite thread directions at the positions of the first nut 13 and the second nut 14. The angle of first support and second support is controlled through the operation of first nut and second nut to this device to the adaptation bears the weight of the component of different diameters, adjusts in a flexible way, and the support is stable after the adjustment, is applicable to the welding support to the component.
Preferably, a limiting block 16 is arranged in the base 1, and the limiting block 16 can limit the first nut 13 and the second nut 14. The limiting block can limit the stroke of the first nut and the second nut, the maximum stroke of the first nut and the second nut is controlled, and the stability of adjusting the support is enhanced.
Further, set up first guide rail 17 on the base 1, welding machine 9 bottom sets up welding running gear 18, and welding running gear can be ball screw drive or rack and pinion drive, is connected with welding machine bottom or lateral part, as optimizing, realize sliding through first guide rail 17 between welding running gear 18 and the base 1, simple structure, the adjustment of being convenient for, it is nimble to use.
As optimization, set up second guide rail 19 on the base 1, adjust and realize sliding through second guide rail 19 between seat 6 and the base 1, be convenient for adjust, it is nimble to use.
Preferably, the adjusting device 12 is a push rod motor. The push rod motor has mature technology and stable control, and can flexibly adjust the main welding gun and position the welding gun to the component.
The using method comprises the following steps:
when the device is used, the positions of the adjusting support, the main welding gun and the positioning welding gun are adjusted, the first component and the second component are placed on the adjusting support, the chuck clamps the first component, the main welding gun and the positioning welding gun are aligned to the welding positions of the two components, then the main welding gun and the positioning welding gun perform spot welding on the two components and fix the two components, after spot welding is completed, the adjusting device controls the positioning welding gun to be far away from the components, then the control box controls the main shaft box and the chuck to drive the first component and the second component to rotate, and welding can be completed after one circle of rotation.
Claims (6)
1. The utility model provides a steel pipe class component butt welding device, includes base (1), its characterized in that: the welding machine is characterized in that a reduction gearbox (2) is arranged on a base (1), a control box (3) is arranged on the reduction gearbox (2), a spindle box (4) is arranged on one side of the reduction gearbox (2), the control box (3) and the spindle box (4) are both connected with the reduction gearbox (2), a chuck (5) is arranged on the spindle box (4), an adjusting seat (6) is arranged on one side of the spindle box (4), an adjusting support (7) is arranged on the adjusting seat (6), the adjusting support (7) is multiple, rolling wheels (8) are arranged on the top of the adjusting support (7), a welding machine (9) is arranged on one side of the adjusting support (7), a main welding gun (10) and a positioning welding gun (11) are arranged on the welding machine (9), an adjusting device (12) is arranged between the main welding gun (10), the positioning welding gun (11) and the welding machine (9), and the welding machine (9), The adjusting seats (6) are connected with the base (1) in a sliding way.
2. The butt welding device for steel pipe members according to claim 1, characterized in that: the adjusting support (7) comprises a first support (71) and a second support (72), the first support (71) and the second support (72) are hinged to each other, a first nut (13) is arranged at the bottom of the first support (71), a second nut (14) is arranged at the bottom of the second support (72), the first nut (13) and the first support (71) are hinged to each other, the second nut (14) and the second support (72) are hinged to each other, a screw rod (15) is arranged in the base (1), the first nut (13) and the second nut (14) are in threaded connection with a screw rod (15), when the screw rod (15) rotates, the first nut (13) and the second nut (14) can linearly transmit along the screw rod (15), and the threads at the positions of the first nut (13) and the second nut (14) on the screw rod (15) are oppositely screwed.
3. The butt welding device for steel pipe members according to claim 2, characterized in that: a limiting block (16) is arranged in the base (1), and the limiting block (16) can limit the first nut (13) and the second nut (14).
4. The butt welding device for steel pipe members according to claim 1, characterized in that: the welding machine is characterized in that a first guide rail (17) is arranged on the base (1), a welding travelling mechanism (18) is arranged at the bottom of the welding machine (9), and the welding travelling mechanism (18) and the base (1) slide through the first guide rail (17).
5. The butt welding device for steel pipe members according to claim 1, characterized in that: the base (1) is provided with a second guide rail (19), and the adjusting seat (6) and the base (1) slide through the second guide rail (19).
6. The butt welding device for steel pipe members according to claim 1, characterized in that: the adjusting device (12) is a push rod motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221010315.0U CN217096456U (en) | 2022-04-28 | 2022-04-28 | Butt welding device for steel pipe components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221010315.0U CN217096456U (en) | 2022-04-28 | 2022-04-28 | Butt welding device for steel pipe components |
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| CN217096456U true CN217096456U (en) | 2022-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221010315.0U Active CN217096456U (en) | 2022-04-28 | 2022-04-28 | Butt welding device for steel pipe components |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117506321A (en) * | 2024-01-04 | 2024-02-06 | 西安奥若特材料技术有限公司 | Pipeline welding positioning device for aero-engine |
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2022
- 2022-04-28 CN CN202221010315.0U patent/CN217096456U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117506321A (en) * | 2024-01-04 | 2024-02-06 | 西安奥若特材料技术有限公司 | Pipeline welding positioning device for aero-engine |
| CN117506321B (en) * | 2024-01-04 | 2024-05-03 | 西安奥若特材料技术有限公司 | Pipeline welding positioning device for aero-engine |
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