CN217069933U

CN217069933U - Ultrasonic cleaning and derusting device for surface of mechanical part

Info

Publication number: CN217069933U
Application number: CN202123071687.2U
Authority: CN
Inventors: 殷小明; 汤陈怀; 陈艺; 宋友立; 董樑; 张蒲根; 王克; 李响
Original assignee: Shanghai Special Equipment Supervision and Inspection Technology Institute
Current assignee: Shanghai Special Equipment Supervision and Inspection Technology Institute
Priority date: 2021-12-08
Filing date: 2021-12-08
Publication date: 2022-07-29
Anticipated expiration: 2031-12-08

Abstract

The utility model discloses an ultrasonic cleaning and rust cleaning device for machine part surface. The utility model discloses an ultrasonic cleaning and rust cleaning device for machine part surface includes ultrasonic cleaning system and liquid circulation system, and ultrasonic cleaning system includes oscillation tank, supersonic generator and ultrasonic controller, and liquid circulation system includes liquid circulation pipeline and cleaner bottle, and liquid circulation pipeline's one end is connected with the oscillation tank. The utility model discloses a device adopts ultrasonic wave technique, under not destroying the machine part structure, washs and derust the dirt and the oxide on machine part surface high-efficiently, and the surge tank bottom adopts the wave structure, makes area of contact bigger and wash more fully, and the liquid circulated use in the surge tank, has reduced the waste. The utility model discloses a device can realize the high-efficient washing or the rust cleaning to machine part, and can not harm the inside production of machine part.

Description

Ultrasonic cleaning and derusting device for surface of mechanical part

Technical Field

The utility model relates to an ultrasonic cleaning and rust cleaning device for machine part surface belongs to machine part and washs and rust cleaning technical field.

Background

Many mechanical parts are needed on various mechanical equipment, including gears, bearings, bolts, crankshafts and the like, and the parts tend to accumulate much dirt in the long-term use process; in addition, some mechanical parts are exposed in air during use, and the surface of the mechanical parts can be rusted. If the surface oxides and dirt are not treated regularly in time, the energy consumption of mechanical equipment is increased, the service life of the equipment is shortened, and even the performance of the equipment is seriously influenced, so that serious safety accidents are caused.

At present, mechanical parts are cleaned mainly by using a cleaning agent, cotton yarns are used for scrubbing or a hairbrush is used for scrubbing, the method is simple and convenient, no additional equipment is needed, but the efficiency is low, some cleaning solutions with certain pressure and temperature are sprayed on the surfaces of the parts in a spray washing mode to remove dirt, although the cleaning effect is good, the equipment is complex, the energy consumption is high, and the cleaning method is not suitable for cleaning parts with complex shapes and more dirt on the surfaces. For rust removal, mechanical methods such as brushing, grinding, polishing and sand blasting and chemical methods for dissolving oxides on the surface of metal by using an acidic solution are generally adopted to achieve the purpose of rust removal, but the common mechanical methods are either low in efficiency or generate a large amount of dust in the rust removal process, so that the common mechanical methods are harmful to human bodies, if the common mechanical methods are treated by using the acidic solution, chemical pollution is easily generated, and the common mechanical methods need to be carried out under appropriate conditions, so that time and labor are wasted.

Disclosure of Invention

The utility model provides a technical problem be: the problems of low efficiency, time and labor consumption, pollution and the like in the cleaning of mechanical parts in the prior art are solved.

In order to solve the technical problem, the utility model provides an ultrasonic cleaning and rust cleaning device for machine part surface, including ultrasonic cleaning system and liquid circulation system, ultrasonic cleaning system includes vibration groove, supersonic generator and ultrasonic controller, liquid circulation system includes liquid circulation pipeline and cleaner bottle, liquid circulation pipeline's one end is connected with the vibration groove.

Preferably, one end of the liquid circulation pipe is connected with the bottom of the oscillation tank.

Preferably, one end of the liquid circulation pipeline connected with the oscillation tank is sequentially provided with a check valve and a filter; and a cleaning agent bottle is arranged at the other end of the liquid circulation pipeline, and a valve is arranged on the cleaning agent bottle.

Preferably, still be equipped with flow valve and circulating pump on the liquid circulation pipeline, the water inlet and the filter of circulating pump are connected, and the delivery port is connected with the flow valve, the flow valve is connected with the cleaner bottle.

Preferably, the cleaning agent bottle is arranged above the oscillating tank.

Preferably, the inner surface of the bottom of the oscillation groove is provided with a wave-shaped surface.

The inner surface of the bottom of the oscillator is a wavy surface, mechanical parts are placed in the oscillating tank and contact with the bottom, so that the contact surface is larger during ultrasonic cleaning and rust removal, cleaned dirt and oxides can fall into a sliding groove formed by the concave surface of the wavy surface, and liquid in the groove can timely flush objects in the sliding groove.

Preferably, the ultrasonic cleaning system is arranged on a bottom plate with a moving wheel. The device can move along any direction, and is convenient to use.

Preferably, the ultrasonic cleaning system is suspended in the case, support plates for supporting the oscillation tank are arranged on two sides of the case, and a support frame for supporting the case is arranged on the bottom plate with the moving wheels.

Preferably, the oscillating groove is provided with a matched end cover, and the end cover is provided with a handle. The end cover can prevent dust from entering and reduce noise.

Preferably, the ultrasonic generator is arranged on the oscillation tank, the ultrasonic generator is connected with the ultrasonic controller and is externally connected with a power supply, the ultrasonic controller is provided with a display screen and a button, and the ultrasonic generator is controlled by operating the button on the display screen.

The utility model discloses a technical principle that is used for ultrasonic cleaning and rust cleaning device on machine part surface:

the utility model discloses a device is equipped with check valve and filter on the liquid circulation pipeline, when the check valve was closed, the unable outflow of liquid in the vibration groove, when the check valve was opened, liquid can flow in the pipeline, the filter can filter the dirt and the oxide that the vibration inslot erodeed, make liquid reach cyclic utilization, there is the circulating pump in the pipeline, provide power for whole circulation system, the delivery port of circulating pump is provided with the flow valve, the flow of control feed liquor pipe way liquid, the vibration groove top is located to the cleaner bottle, the cleaner can flow into the vibration groove along with pipeline liquid together, the volume of cleaner adopts automatic control, when the liquid flow is flowed through, cleaner bottle valve is opened, the cleaner flows out.

Compared with the prior art, the utility model, following beneficial effect has:

1. the utility model discloses an ultrasonic cleaning and rust cleaning device for machine part surface novel structure is unique, adopts ultrasonic wave technique, under not destroying the machine part structure, washs and derusts the dirt and the oxide on machine part surface high-efficiently, and the wave structure is adopted to the tank bottom portion that shakes, makes area of contact bigger and wash more fully. The liquid in the oscillation tank can be recycled, and the liquid inlet pipeline is additionally provided with a cleaning agent bottle, so that the amount of the cleaning agent can be automatically adjusted along with the liquid in the pipeline, and the mixing ratio of the cleaning agent and the liquid is more controllable;

2. the utility model discloses an ultrasonic cleaning and rust cleaning device for machine part surface utilizes supersonic generator to change the electric energy into mechanical kinetic energy, radiates ultrasonic in the liquid of inslot through the washing tank, and the cavitation that produces through the liquid medium carries out high frequency impact to the object surface again, and this kind of impact can not produce the harm to the object inside, and under the continuous impact of high frequency, dirt and the oxide on object surface drop completely under the effect of cleaner or rust remover, make the surface look new; therefore, the utility model discloses a device can realize washing or the rust cleaning to machine part's high efficiency, and can not harm machine part inside production.

Drawings

FIG. 1 is a schematic structural diagram of an ultrasonic cleaning and derusting device for the surface of a mechanical part according to the present invention;

reference numerals: 1. a base plate with moving wheels; 2. a chassis; 3. a support frame; 4. a flow valve; 5. a liquid circulation line; 6. an oscillation tank; 7. a detergent bottle; 8. an end cap; 9. an ultrasonic generator; 10. an ultrasonic controller; 11. a check valve; 12. a circulation pump; 13. a filter; 14. and a support plate.

Detailed Description

In order to make the present invention more comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.

Examples

The embodiment provides an ultrasonic cleaning and rust removing device for the surface of a mechanical part, which comprises an ultrasonic cleaning system and a liquid circulation system, wherein the ultrasonic cleaning system comprises an oscillation tank 6, an ultrasonic generator 9 and an ultrasonic controller 10, the liquid circulation system comprises a liquid circulation pipeline 5 and a cleaning agent bottle 7, and one end of the liquid circulation pipeline is connected with the oscillation tank.

As an example, one end of the liquid circulation pipe is connected to the bottom of the oscillation tank.

As an example, a check valve 11 and a filter 13 are sequentially arranged at one end of the liquid circulation pipeline connected with the oscillation tank; and a cleaning agent bottle 7 is arranged at the other end of the liquid circulation pipeline, and a valve is arranged on the cleaning agent bottle 7.

As an example, a flow valve 4 and a circulating pump 12 are further arranged on the liquid circulating pipeline, a water inlet of the circulating pump 12 is connected with a filter 13, a water outlet of the circulating pump is connected with the flow valve 4, and the flow valve 4 is connected with the cleaning agent bottle 7.

As an example, the cleaning agent bottle is arranged above the oscillation tank.

As an example, the inner surface of the bottom of the oscillation groove is provided as a wave-shaped surface.

By way of example, the ultrasonic cleaning system is provided on a base plate 1 with moving wheels. The device can move along any direction, and is convenient to use.

As an example, the ultrasonic cleaning system further comprises a case 2, the ultrasonic cleaning system is suspended in the case 2, support plates 14 for supporting the oscillation tank are arranged on two sides of the case, and a support frame 3 for supporting the case is arranged on the bottom plate with the moving wheels.

As an example, the oscillating tank is provided with a matched end cover 8, and the end cover is provided with a handle. The end cover can prevent dust from entering and reduce noise.

Preferably, the ultrasonic generator 9 is arranged on the oscillation tank 6, the ultrasonic generator 9 is connected with the ultrasonic controller 10 and is externally connected with a power supply, the ultrasonic controller is provided with a display screen and a button, and the ultrasonic generator is controlled by operating the button on the display screen.

During the use, will have the bottom plate 1 that removes the wheel fixed, open end cover 8, add liquid in oscillation tank 6, unscrew check valve 11 and flow valve 4, adorn the cleaner (the cleaner can be the rust remover) with cleaner bottle 7, unscrew the valve of cleaner bottle 7, open circulating pump 12, make 6 liquid in oscillation tank and cleaner circulate the homogeneous mixing and obtain the washing liquid, filter the impurity in the washing liquid simultaneously. The method comprises the steps of lightly placing mechanical parts to be cleaned and derusted, closing a circulating pump 12, closing a check valve 11 and a flow valve 4, closing a valve of a cleaning agent bottle 7, switching on a power supply, starting an ultrasonic generator 9 through an ultrasonic controller 10, closing the ultrasonic generator 9 through the ultrasonic controller 10 after the mechanical parts are cleaned and derusted by ultrasonic, taking out the cleaned parts, unscrewing the check valve 11 and the flow valve 4, starting the circulating pump 12, flushing liquid and impurities in an oscillation tank 6 to a filter 13 through circulating liquid, cleaning the filter 13, and recycling the filtered liquid for recycling. In addition to the need to prepare a cleaning solution for the first use, additional fresh cleaning solutions may be required.

The foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the present invention in any way and in any way, and it should be understood that modifications and additions may be made by those skilled in the art without departing from the scope of the present invention.

Claims

1. The utility model provides an ultrasonic cleaning and rust cleaning device for machine part surface, its characterized in that, includes ultrasonic cleaning system and liquid circulation system, ultrasonic cleaning system includes vibration groove, supersonic generator and ultrasonic controller, liquid circulation system includes liquid circulation pipeline and cleaner bottle, liquid circulation pipeline's one end is connected with the vibration groove.

2. An ultrasonic cleaning and descaling apparatus for machine part surfaces as set forth in claim 1, wherein one end of the liquid circulation pipe is connected to the bottom of the oscillation tank.

3. The ultrasonic cleaning and rust removing device for the surfaces of mechanical parts according to claim 1, wherein a check valve and a filter are sequentially arranged at one end of the liquid circulation pipeline connected with the oscillation tank; and a cleaning agent bottle is arranged at the other end of the liquid circulation pipeline, and a valve is arranged on the cleaning agent bottle.

4. An ultrasonic cleaning and de-rusting device for the surfaces of mechanical parts as claimed in claim 3, wherein a circulating pump and a flow valve are further arranged on the liquid circulating pipeline, the water inlet of the circulating pump is connected with the filter, the water outlet of the circulating pump is connected with the flow valve, and the flow valve is connected with the cleaning agent bottle.

5. An ultrasonic cleaning and descaling device for machine part surfaces as set forth in claim 3, wherein the cleaning agent bottle is provided above the oscillation tank.

6. The ultrasonic cleaning and rust removing apparatus for the surface of a machine part as claimed in any one of claims 1 to 5, wherein the inner surface of the bottom of the oscillation tank is provided with a wavy surface.

7. The ultrasonic cleaning and rust removing device for the surfaces of mechanical parts as claimed in any one of claims 1 to 5, wherein the ultrasonic cleaning system is provided on a base plate with moving wheels.