CN205762660U - Ultrasonic washing unit with defecator - Google Patents

Ultrasonic washing unit with defecator Download PDF

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Publication number
CN205762660U
CN205762660U CN201620514431.4U CN201620514431U CN205762660U CN 205762660 U CN205762660 U CN 205762660U CN 201620514431 U CN201620514431 U CN 201620514431U CN 205762660 U CN205762660 U CN 205762660U
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CN
China
Prior art keywords
water tank
cyclic water
oil
ultrasonic
defecator
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Expired - Fee Related
Application number
CN201620514431.4U
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Chinese (zh)
Inventor
潘斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Tuobang Hydraulic Technology Co Ltd
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Zhejiang Tuobang Hydraulic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201620514431.4U priority Critical patent/CN205762660U/en
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Publication of CN205762660U publication Critical patent/CN205762660U/en
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Abstract

nullThis utility model relates to the ultrasonic washing unit with defecator,Including power-driven roller、Closed organism frame、Lifting transfer device、Ultrasonic cleaner、Compressed air spraying groove、Cyclic water tank and burner,Ultrasonic cleaner and compressed air spraying groove are adjacent in being fixed on closed organism frame,Ultrasonic cleaner is connected with cyclic water tank by pipeline respectively with compressed air spraying groove,Burner is cyclic water tank heat supply,Power-driven roller for feeding or blanking is separately fixed at the two ends of closed organism frame,Power-driven roller extends in closed organism frame,And the power-driven roller at two ends is connected mutually with ultrasonic cleaner and compressed air spraying groove respectively,It is provided with Multistage filtering device in cyclic water tank of the present utility model,Can be effectively by oil slick、The centralized collection discharges such as spot reduce environmental pollution,Liquid after simultaneously filtering recycles in being recovered to ultrasonic cleaner,Reduce the consumption of resource.

Description

Ultrasonic washing unit with defecator
Technical field
This utility model belongs to cleaning equipment field, particularly relates to the ultrasonic washing unit with defecator.
Background technology
In the industrial production, some parts to product, such as screw, nut or screw rod etc., owing to its quantity is more and shape and structure all differs, often it cannot be cleaned by common cleaning equipment fast and effectively, it usually needs uses ultrasonic washing unit, when propagating in a liquid due to ultrasound wave, its acoustic pressure drastic change, makes liquid that strong cavitation and emulsion, the small cavitation bubble of the millions of meter of generation the most per second to occur.These bubbles produce under acoustic pressure effect the most in a large number, and constantly fierce explosion, produce strong impulsive force and negative-pressure sucking, cause dirt to be peeled off.Ul-trasonic irradiation is to occur in whole liquid, so the object in gaps complex-shaped, many is had unique cleaning performance.
Existing ultrasonic waves for cleaning is generally only with two grooves, and matting is simple, does not washes clean clearly;Ultrasonic washing unit work process is reach optimal cleaning effect to also need to ensure that cleanout fluid long term maintenance is in certain temperature, current ultrasonic washing unit does not the most possess such function, and the consumption of clear water and cleanout fluid is bigger during current cleaning machine use, use device without any filtration cycle, easily cause the wasting of resources and environmental pollution.
Summary of the invention
In order to solve above-mentioned technical problem, the purpose of this utility model is to provide the ultrasonic washing unit with defecator that a kind of cleaning performance is good, resource utilization is high and low in the pollution of the environment.
To achieve these goals, this utility model have employed following technical scheme:
nullUltrasonic washing unit with defecator,Including power-driven roller、Closed organism frame、Lifting transfer device、Ultrasonic cleaner、Compressed air spraying groove、Cyclic water tank and burner,Described ultrasonic cleaner and compressed air spraying groove are adjacent in being fixed on closed organism frame,Described ultrasonic cleaner is connected with cyclic water tank by pipeline respectively with compressed air spraying groove,Described burner is cyclic water tank heat supply,Power-driven roller for feeding or blanking is separately fixed at the two ends of closed organism frame,Power-driven roller extends in closed organism frame,And the power-driven roller at two ends is connected mutually with ultrasonic cleaner and compressed air spraying groove respectively,Described ultrasonic cleaner is interior is separated into ultrasonic gross rinse groove successively by feeding end towards discharge end、Ultrasound wave fine purifiation groove and ultrasonic rinsing groove,Throw-in type ultrasound wave shake box it is equipped with in three grooves,Each groove is respectively connected with a cyclic water tank,It is fixed with circulating pump in described cyclic water tank,Two road defecators it are equipped with in each cyclic water tank,First defecator is to be arranged on the Magnetic filtration device frame at refluxing opening,The drainage screen of described Magnetic filtration device frame uses 80 mesh stainless steel filtering nets to make;nullSecond defecator is the board plug type filter frame before being arranged on pump entry,The drainage screen of described board plug type filter frame uses 100 mesh stainless steel filtering nets to make,It is additionally provided with the 3rd road defecator in the cyclic water tank being connected with ultrasonic rinsing groove,3rd road defecator is the fine filter being arranged on all steel pocket type at circulating-pump outlet,And on fine filter, it is additionally provided with blocking warner,It is further fixed in described cyclic water tank for removing the oil water separator of oil slick in cleanout fluid,Rustless steel burner hearth and heat exchanger tube it is also equipped with in described cyclic water tank,Clear rinsing liquid is indirectly heated by described burner by rustless steel burner hearth and heat exchanger tube,It is additionally provided with inlet on described cyclic water tank、Leakage fluid dram、Overfall and liquid level controller,The bottom of described cyclic water tank becomes inclined-plane,It is provided with by the compressed air spray head of shower nozzle air cylinder driven in described compressed air spraying groove.
Preferably: described oil water separator includes reductor, oil suction band, oil scraping plate and oil dish, described reductor is fixed on the top of cyclic water tank, one end of described oil suction band is set on the driving wheel of reductor, the other end is enclosed within the rotating shaft being fixed in cyclic water tank, described oil scraping plate and oil dish are each attached to cyclic water tank top, and the side down moved of one end of oil scraping plate and oil suction band against, the other end of oil scraping plate is connected mutually with oil dish, described oil scraping plate is obliquely installed, and one end height that oil scraping plate is connected mutually with oil dish is relatively low.
Preferably: the top of described closed organism frame is further fixed on the suction nebelwind machine for discharging water vapour, after the power-driven roller at the discharge end of described closed organism frame, also linking has non-maneuver raceway platform to be expected.
Preferably: described closed organism frame uses shaped steel or stainless steel wire drawing plate to make, and offering multiple glass window on closed organism frame, the position of glass window is corresponding with the position of ultrasonic gross rinse groove, ultrasound wave fine purifiation groove, ultrasonic rinsing groove and compressed air spraying groove respectively.
Preferably: the cleaning frequency of described throw-in type ultrasound wave shake box is 28KHz, and power is 1500w, throw-in type ultrasound wave shake box includes shaking plate and supersonic generator, and described supersonic generator is internal uses power to promote integrated circuit.
Ultrasonic cleaner of the present utility model is also associated with cyclic water tank, Multistage filtering device it is provided with in cyclic water tank, effectively the discharge of the centralized collection such as oil slick, spot can be reduced environmental pollution, liquid after simultaneously filtering recycles in being recovered to ultrasonic cleaner, reduces the consumption of resource.The filtering accuracy of three-level filter device of the present utility model is incremented by successively; the defecator of first second level has filtered out most of spot; spot is avoided to enter circulating pump; affect the service life of circulating pump; the defecator filtering accuracy of the third level is higher, it is ensured that the liquid of recovery can normally use, and does not affect cleaning efficiency; and the alarm on the defecator of the third level can effectively remind staff to change in time, improve work efficiency.
Ultrasonic cleaner of the present utility model is divided into three so that workpiece basket can sequentially pass through ultrasonic gross rinse, ultrasound wave fine purifiation and ultrasonic rinsing three process, improves the effect of cleaning.This utility model is additionally provided with burner cleanout fluid is heated, can effectively reduce distributing of cleanout fluid heat so that cleanout fluid plays maximum cleaning effect.
Accompanying drawing explanation
Fig. 1 is Facad structure schematic diagram of the present utility model.
Fig. 2 is plan structure schematic diagram of the present utility model.
Fig. 3 is side structure schematic diagram of the present utility model.
Fig. 4 is the structural representation of oil water separator of the present utility model.
Detailed description of the invention
Of the present utility model embodiment is described below in detail, and the example of described embodiment is shown in the drawings, and the most same or similar label represents same or similar element or has the element of same or like function.The embodiment described below with reference to accompanying drawing is exemplary, it is intended to be used for explaining this utility model, and it is not intended that to restriction of the present utility model.
In description of the present utility model, it will be appreciated that, term " " center ", " longitudinally ", " laterally ", " length ", " width ", " thickness ", on " ", D score, " front ", " afterwards ", " left ", " right ", " vertically ", " level ", " push up ", " end " " interior ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of description this utility model and simplifies description, rather than indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.
Additionally, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or implicitly include one or more this feature.In description of the present utility model, except as otherwise noted, " multiple " are meant that two or more, unless otherwise clear and definite restriction.
In this utility model, unless otherwise clearly defined and limited, term " is installed ", " being connected ", " connection ", the term such as " fixing " should be interpreted broadly, and connects for example, it may be fixing, it is also possible to be to removably connect, or be integrally connected;Can be to be mechanically connected, it is also possible to be electrical connection;Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, can be the connection of two element internals.For the ordinary skill in the art, above-mentioned term concrete meaning in this utility model can be understood as the case may be.
In this utility model, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can include that the first and second features directly contact, it is also possible to include that the first and second features are not directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " include that fisrt feature directly over second feature and oblique upper, or is merely representative of fisrt feature level height higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " include that fisrt feature immediately below second feature and obliquely downward, or is merely representative of fisrt feature level height less than second feature.
The ultrasonic washing unit with defecator as shown in Figure 1-Figure 3, including power-driven roller 1, closed organism frame 18, lifting transfer device, ultrasonic cleaner, compressed air spraying groove, cyclic water tank and burner 13, described ultrasonic cleaner and compressed air spraying groove are adjacent in being fixed on closed organism frame 18, described ultrasonic cleaner is connected with cyclic water tank by pipeline respectively with compressed air spraying groove, described burner 13 is cyclic water tank heat supply, the described power-driven roller 1 for feeding or blanking is separately fixed at the two ends of closed organism frame 18, power-driven roller 1 extends in closed organism frame 18, and the power-driven roller 1 at two ends is connected mutually with ultrasonic cleaner and compressed air spraying groove respectively.
Described lifting transfer device includes movable lifting frame 3, mobile framework dolly, motor 4 and lifting cylinder 5, described movable lifting frame 3 is fixed on closed organism frame 18 internal upper part, the described mobile framework dolly for level transfer workpiece basket 12 is arranged on movable lifting frame 3, described motor 4 is fixed on movable lifting frame 3 and drives mobile framework dolly left and right batch (-type) to move, and multiple lifting cylinders 5 for vertical lifting workpiece basket 12 are fixed on the top of movable lifting frame 3.
The cell body of described ultrasonic cleaner is double-decked insulation, internal layer uses SUS304 stainless steel material to make, and outer layer uses stainless steel wire drawing plate to make, middle filling aluminum silicate insulation material, the bottom land of described ultrasonic cleaner becomes inclined-plane, it is simple to the hydrops foul in removal slot;Refluxing opening and sewage draining exit it is additionally provided with on the cell body of ultrasonic cleaner, described ultrasonic cleaner is interior is separated into ultrasonic gross rinse groove 8, ultrasound wave fine purifiation groove 9 and ultrasonic rinsing groove 10 successively by feeding end towards discharge end, throw-in type ultrasound wave shake box 11 it is equipped with in three grooves, each groove is respectively connected with a cyclic water tank, is fixed with circulating pump 15 in described cyclic water tank.
Being equipped with two road defecators in each cyclic water tank, first defecator is to be arranged on the Magnetic filtration device frame at refluxing opening, and the drainage screen of described Magnetic filtration device frame uses 80 mesh stainless steel filtering nets to make;Second defecator is the board plug type filter frame before being arranged on circulating pump 15 entrance, the drainage screen of described board plug type filter frame uses 100 mesh stainless steel filtering nets to make, it is additionally provided with the 3rd road defecator in the cyclic water tank being connected with ultrasonic rinsing groove 10,3rd road defecator is to be additionally provided with blocking warner on the fine filter 16 of all steel pocket type being arranged on circulating pump 15 exit, and fine filter 16.When fine filter 16 blocks, pressure raises and reports to the police, and reminds operative employee clean in time and change filter bag.
It is fixed with the oil water separator 14 for removing oil slick in cleanout fluid also by connecting plate 146 on described cyclic water tank medial wall, it is as follows that purification process is filtered in the cleaning of this utility model equipment, by time liquid to filter frame again to oil-water separation again to plate filter screen again to filter pump again to fine filter (10um) finally to ultrasonic cleaning case.Rustless steel burner hearth and heat exchanger tube it is also equipped with in described cyclic water tank, clear rinsing liquid is indirectly heated (three-tank shares a heater) by described burner 13 by rustless steel burner hearth and heat exchanger tube, inlet, leakage fluid dram, overfall and liquid level controller it is additionally provided with on described cyclic water tank, the bottom of described cyclic water tank becomes inclined-plane, the compressed air spray head 6 driven by shower nozzle cylinder 17 it is provided with in described compressed air spraying groove, compressed air spray head 6 is under the control of shower nozzle cylinder 17, workpiece movable type in workpiece basket is scanned winding-up, accelerates drying up of workpiece.
Described oil water separator includes reductor 141, oil suction band 142, rotating shaft 143, connecting plate 146, oil scraping plate 144 and oil dish 145, described reductor 141 is fixed on the top of connecting plate 146, one end of described oil suction band 142 is set on the driving wheel of reductor 141, the other end is enclosed within the rotating shaft 143 of the bottom being fixed on connecting plate 146, described oil scraping plate 144 and oil dish 145 are each attached to the top of connecting plate 146, and the side down moved of one end of oil scraping plate 144 and oil suction band 142 against, the other end of oil scraping plate 144 is connected with oil dish 145 phase, described oil scraping plate 144 is obliquely installed, and oil scraping plate 144 is relatively low with one end height that oil dish 145 phase is connected.Described oil scraping plate 144 and oil suction band 142 against the cross section triangularity of one end.Driving oil suction tape travel to be taken out of by oil slick by reductor, greasy dirt is scraped uniform effluent in oil dish by oil scraping plate, can effectively automatically remove oil slick in cleanout fluid, and rinsing water tank does not set oil slick removal system.
Oil water separator drives oil suction tape travel to be taken out of by oil slick by reductor, oil slick is adsorbed at oil suction belt surface, oil scraping plate is arranged on the side that oil suction band down moves, under oil slick just can be hung during oil suction tape travel by oil scraping plate without any action, simple in construction is cost-effective, and oil scraping plate is obliquely installed so that oil slick uniform effluent in landing enters oil dish voluntarily, effectively automatically removes oil slick in cleanout fluid, reduce environmental pollution.
The top of described closed organism frame 18 is further fixed on the suction nebelwind machine 7 for discharging water vapour, cleaning machine can produce certain water vapour during heating water tanks and spray, water vapour is excessive can affect environment and operator, for the working environment that holding is good, be conducive to carrying out production strictly in line with rules and regulations, therefore water vapour must be discharged workshop.After power-driven roller 1 at the discharge end of described closed organism frame 18, also linking has non-maneuver raceway platform to be expected 2.Described closed organism frame 18 uses shaped steel or stainless steel wire drawing plate to make, and offering multiple glass window on closed organism frame 18, the position of glass window is corresponding with the position of ultrasonic gross rinse groove 8, ultrasound wave fine purifiation groove 9, ultrasonic rinsing groove 10 and compressed air spraying groove respectively.The cleaning frequency of described throw-in type ultrasound wave shake box is 28KHz, and power is 1500w, and throw-in type ultrasound wave shake box includes shaking plate and supersonic generator, and described supersonic generator is internal uses power to promote integrated circuit.
Equipment of the present utility model uses immersion ultrasonic waves for cleaning, by manually dress basket work piece being rolled in the motor-driven of feeding end, the conveying of cleaning basket is put in place by conveyer automatically, workpiece basket is promoted and is transported in rinse bath by mechanical elevating mechanism, respectively through ultrasonic waves for cleaning, rinse, blow the operations such as water after automatically workpiece basket is hung on the power-driven roller of discharging end, and join non-maneuver raceway platform to be expected manually by workpiece taking-up, thus complete whole cleaning process, enter next clean cycle.This equipment uses Mitsubishi PLC to combine and automatically controls, and scavenging period user can be adjusted according to actually used situation.
Apparatus and process flow process of the present utility model is as follows, workpiece basket is blown water then in turn through ultrasonic gross rinse, ultrasound wave fine purifiation, ultrasonic rinsing and compressed air and is proceeded to raceway platform to be expected after automatic blanking again by manually going up part (automatic in-position), whole process is in addition to loading and unloading manual operation, remaining process all realizes automatization, greatly reduces the labor intensity of workman.
Supersonic generator of the present utility model is internal uses power to promote integrated circuit, and transducer uses Germany's Sai Langdeke wafer energy transducer, transducing head to use screw and glue special firmly to couple with shake box.
It should be pointed out that, that above example is only representative example of the present utility model.This utility model can also have many deformation.Every any simple modification, equivalent variations and modification made above example according to essence of the present utility model, is all considered as belonging to protection domain of the present utility model.

Claims (5)

  1. null1. with the ultrasonic washing unit of defecator,It is characterized in that: include power-driven roller (1)、Closed organism frame (18)、Lifting transfer device、Ultrasonic cleaner、Compressed air spraying groove、Cyclic water tank and burner (13),Described ultrasonic cleaner and compressed air spraying groove are adjacent in being fixed on closed organism frame (18),Described ultrasonic cleaner is connected with cyclic water tank by pipeline respectively with compressed air spraying groove,Described burner (13) is cyclic water tank heat supply,Power-driven roller (1) for feeding or blanking is separately fixed at the two ends of closed organism frame (18),Power-driven roller (1) extends in closed organism frame (18),And the power-driven roller (1) at two ends is connected mutually with ultrasonic cleaner and compressed air spraying groove respectively,Described ultrasonic cleaner is interior is separated into ultrasonic gross rinse groove (8) successively by feeding end towards discharge end、Ultrasound wave fine purifiation groove (9) and ultrasonic rinsing groove (10),Throw-in type ultrasound wave shake box (11) it is equipped with in three grooves,Each groove is respectively connected with a cyclic water tank,Circulating pump (15) it is fixed with in described cyclic water tank,Two road defecators it are equipped with in each cyclic water tank,First defecator is to be arranged on the Magnetic filtration device frame at refluxing opening,The drainage screen of described Magnetic filtration device frame uses 80 mesh stainless steel filtering nets to make;nullSecond defecator is the board plug type filter frame before being arranged on circulating pump (15) entrance,The drainage screen of described board plug type filter frame uses 100 mesh stainless steel filtering nets to make,It is additionally provided with the 3rd road defecator in the cyclic water tank being connected with ultrasonic rinsing groove (10),3rd road defecator is the fine filter (16) of all steel pocket type being arranged on circulating pump (15) exit,And it is additionally provided with blocking warner on fine filter (16),The oil water separator (14) for removing oil slick in cleanout fluid it is further fixed in described cyclic water tank,Rustless steel burner hearth and heat exchanger tube it is also equipped with in described cyclic water tank,Clear rinsing liquid is indirectly heated by described burner (13) by rustless steel burner hearth and heat exchanger tube,It is additionally provided with inlet on described cyclic water tank、Leakage fluid dram、Overfall and liquid level controller,The bottom of described cyclic water tank becomes inclined-plane,The compressed air spray head (6) driven by shower nozzle cylinder (17) it is provided with in described compressed air spraying groove.
  2. nullUltrasonic washing unit with defecator the most according to claim 1,It is characterized in that: described oil water separator (14) includes reductor (141)、Oil suction band (142)、Oil scraping plate (144) and oil dish (145),Described reductor (141) is fixed on the top of cyclic water tank,One end of described oil suction band (142) is set on the driving wheel of reductor (141),The other end is enclosed within the rotating shaft (143) being fixed in cyclic water tank,Described oil scraping plate (144) and oil dish (145) are each attached to cyclic water tank top,And the side down moved of one end of oil scraping plate (144) and oil suction band (142) against,The other end of oil scraping plate (144) is connected mutually with oil dish (145),Described oil scraping plate (144) is obliquely installed,And oil scraping plate (144) is relatively low with one end height that oil dish (145) is connected mutually.
  3. Ultrasonic washing unit with defecator the most according to claim 1, it is characterized in that: the top of described closed organism frame (18) is further fixed on suction nebelwind machine (7) for discharging water vapour, after the power-driven roller (1) at the discharge end of described closed organism frame (18), also linking has non-maneuver raceway platform to be expected (2).
  4. Ultrasonic washing unit with defecator the most according to claim 1, it is characterized in that: described closed organism frame (18) uses shaped steel or stainless steel wire drawing plate to make, and offering multiple glass window on closed organism frame (18), the position of glass window is corresponding with the position of ultrasonic gross rinse groove (8), ultrasound wave fine purifiation groove (9), ultrasonic rinsing groove (10) and compressed air spraying groove respectively.
  5. Ultrasonic washing unit with defecator the most according to claim 1, it is characterized in that: the cleaning frequency of described throw-in type ultrasound wave shake box is 28KHz, power is 1500w, throw-in type ultrasound wave shake box includes shaking plate and supersonic generator, and described supersonic generator is internal uses power to promote integrated circuit.
CN201620514431.4U 2016-05-30 2016-05-30 Ultrasonic washing unit with defecator Expired - Fee Related CN205762660U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620514431.4U CN205762660U (en) 2016-05-30 2016-05-30 Ultrasonic washing unit with defecator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620514431.4U CN205762660U (en) 2016-05-30 2016-05-30 Ultrasonic washing unit with defecator

Publications (1)

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CN205762660U true CN205762660U (en) 2016-12-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107497785A (en) * 2017-08-01 2017-12-22 株洲中车时代电气股份有限公司 A kind of rail traffic vehicles cabinet cover plate, filter screen automated cleaning system
CN108526131A (en) * 2018-04-08 2018-09-14 天津英创汇智汽车技术有限公司 Parts Washing Equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107497785A (en) * 2017-08-01 2017-12-22 株洲中车时代电气股份有限公司 A kind of rail traffic vehicles cabinet cover plate, filter screen automated cleaning system
CN108526131A (en) * 2018-04-08 2018-09-14 天津英创汇智汽车技术有限公司 Parts Washing Equipment

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161207

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CF01 Termination of patent right due to non-payment of annual fee