CN216911121U - Intelligent color recognition sorting storage device and bottle sorting, packaging and recycling line - Google Patents
Intelligent color recognition sorting storage device and bottle sorting, packaging and recycling line Download PDFInfo
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- CN216911121U CN216911121U CN202122983617.8U CN202122983617U CN216911121U CN 216911121 U CN216911121 U CN 216911121U CN 202122983617 U CN202122983617 U CN 202122983617U CN 216911121 U CN216911121 U CN 216911121U
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Abstract
The utility model belongs to the technical field of sorting equipment, and particularly relates to an intelligent color identification sorting and storage device and a bottle sorting, packaging and recycling line, which comprise: colour discernment letter sorting mechanism, second conveying mechanism and colour separation receiving assembly, colour separation receiving assembly includes the mounting bracket and accomodates the funnel, the quantity of accomodating the funnel is the multiunit, the mounting bracket sets up the packing subassembly input at bottle letter sorting packing recovery line, the multiunit is accomodate the funnel and is set gradually on the mounting bracket along the direction of delivery of the packing subassembly input of bottle letter sorting packing recovery line, the discharge gate of accomodating the funnel is towards the packing subassembly input of bottle letter sorting packing recovery line, each is accomodate the funnel and is used for collecting the bottle that corresponds the colour classification respectively, the input of accomodating the funnel is connected with second conveying mechanism's output. After will sorting equipment and storage facilities are connected through conveying mechanism, the bottle is carried to storage facilities in time, uses manpower sparingly, and the effectual smoothness nature that has improved this letter sorting packing process is favorable to the enterprise development.
Description
Technical Field
The utility model belongs to the technical field of sorting equipment, and particularly relates to an intelligent color recognition sorting and storage device and a bottle sorting, packaging and recycling line.
Background
Garbage classification generally refers to a general term for a series of activities that store, release and transport garbage classified according to a certain rule or standard, thereby converting the garbage into a common resource.
The garbage classification aims to improve the resource value and the economic value of the garbage, reduce the garbage treatment amount and the use of treatment equipment, reduce the treatment cost, reduce the consumption of land resources and have social, economic, ecological and other benefits.
Bottle letter sorting technology is more common one in the material letter sorting technology, in the equipment according to the colour letter sorting bottle, sorts the bottle of different colours by colour recognition unit cooperation letter sorting unit, and the letter sorting finishes, carries the material unit to transfer the packing unit to do the packing by manual work with the bottle that is fully loaded with, and manual work efficiency is slow, influences the smoothness nature of letter sorting packing flow, is unfavorable for the enterprise development.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent color identification sorting and accommodating device and a bottle sorting, packaging and recycling line, and aims to solve the technical problems that in the bottle color sorting and packaging process in the prior art, bottles with different colors are sorted by matching a color identification unit with a sorting unit, and after sorting is finished, a full-load bottle material carrying unit is transferred to a packaging unit for packaging through manual operation, the manual operation efficiency is low, the smoothness of the sorting and packaging process is influenced, and the development of enterprises is not facilitated.
In order to achieve the above object, an intelligent color identification sorting and receiving device provided by the embodiments of the present invention comprises a color identification sorting mechanism, a second conveying mechanism and a color separation receiving assembly, wherein the color identification sorting mechanism, the second conveying mechanism and the color separation receiving assembly are sequentially connected to a bottle conveying end of a bottle sorting, packaging and recovering line, the color identification sorting mechanism sorts various colors of color mixed bottles and conveys the sorted bottles into the color separation receiving assembly through the second conveying mechanism, the color separation receiving assembly comprises a plurality of sets of receiving funnels, the number of the receiving funnels is multiple, the mounting rack is arranged at an input end of a packaging assembly of the bottle sorting, packaging and recovering line, the plurality of sets of receiving funnels are sequentially arranged on the mounting rack along a conveying direction of the input end of the packaging assembly of the bottle sorting, packaging and recovering line, the discharge port of the storage funnel faces the packing component input end of the bottle sorting and packing recovery line, the storage funnels are used for collecting bottles corresponding to color categories respectively, and the input end of the storage funnel is connected with the output end of the second conveying mechanism.
Optionally, the color identification sorting mechanism comprises a third conveying line and monochrome identification sorting assemblies, the input end of the third conveying line is connected with the bottle conveying end of the bottle sorting, packaging and recycling line, the number of the monochrome identification sorting assemblies is multiple groups, and the multiple groups of the monochrome identification sorting assemblies are arranged in sequence along the conveying direction of the third conveying line and are respectively used for identifying and sorting bottles with preset colors.
Optionally, the monochrome recognition sorting assembly includes a third recognition unit disposed at a conveying end of the third conveyor line and configured to collect and analyze color categories of the bottles conveyed by the third conveyor line, and a third sorting robot disposed at one side of the third conveyor line and located at an output side of the third recognition unit, an input end of the second conveying mechanism extending to one side of the third sorting robot.
Optionally, the number of the monochrome identification sorting assembly and the number of the second conveying mechanisms are three, and the input ends of the three groups of the second conveying mechanisms respectively extend to one side of the output end of the corresponding monochrome identification sorting assembly.
Optionally, the second conveying mechanism includes a second driving source, a second receiving hopper and a second conveying pipe, the second receiving hopper has an input end extending to the third conveying line and one side of the third sorting manipulator, the second conveying pipe has an input end and an output end respectively connected to the second receiving hopper and the color separation receiving assembly, the second driving source is disposed at the input end of the second conveying pipe and used for driving the second receiving hopper to output a bottle body, and the second conveying pipe moves to the color separation receiving assembly.
Optionally, the second driving source is an air blower, a second connection port is arranged on the side wall of the input end of the second conveying pipe, the second driving source is arranged at the limit end of the second conveying pipe, and the second connection port is connected with the output end of the second receiving hopper through a pipeline.
Optionally, the number of the third sorting manipulator and the second receiving hopper is two, two sets of the third sorting manipulator are respectively located at two sides of the conveying path of the third conveying line, two sets of the receiving hopper are respectively located at one side corresponding to the third sorting manipulator, and two sets of the output end of the second receiving hopper is connected with the same input end of the second conveying line.
Optionally, this subassembly is accomodate in colour separation still includes intelligent control portion, the intelligent control portion is in the correspondence by the multiunit setting the switch unit of the discharge gate of accomodating the funnel constitutes, the switch unit is used for controlling the discharge gate switching of accomodating the funnel, only a set of at the same moment the switch unit can open the correspondence the discharge gate.
Optionally, the mounting bracket includes a plurality of sets of mounting posts distributed on both sides of a conveying path of a bottle conveying end of the bottle sorting and packaging recovery line, the storage funnel includes a discharge hopper and a mesh basket, the mesh basket is connected to the mounting posts, the discharge hopper is formed in the mesh basket and serves as a bottom wall of the mesh basket, and a discharge port of the discharge hopper is aligned with the bottle conveying end of the bottle sorting and packaging recovery line.
One or more technical solutions in the intelligent color recognition sorting and storage device provided by the embodiment of the present invention at least have one of the following technical effects: after the color-mixed bottles are sorted according to colors by the color-recognition sorting mechanism, the single-color bottles are conveyed to the corresponding storage hoppers by the second conveying mechanism, and the storage hoppers arranged along the conveying direction of the input end of the packing assembly are fully loaded and then all the bottles can be directly conveyed to the input end of the packing assembly, compared with the prior art of bottle color sorting and packing technology, the color-recognition unit is matched with the sorting unit to sort the bottles with different colors, after the sorting is finished, the fully loaded bottle material-loading unit is transferred to the packing unit for packing by manual operation, the manual operation efficiency is slow, the smoothness of the sorting and packing process is influenced, and the technical problem of being not beneficial to enterprise development is solved. The manpower is saved, the smoothness of the sorting and packaging process is effectively improved, and the enterprise development is facilitated.
In order to achieve the above object, an embodiment of the present invention provides a bottle sorting, packaging and recycling line, which includes the above intelligent color recognition, sorting and storage device.
One or more technical schemes in the bottle sorting, packaging and recycling line provided by the embodiment of the utility model at least have one of the following technical effects: because the bottle sorting, packaging and recycling line adopts the intelligent color recognition, sorting and storing device, the color recognition and sorting mechanism sorts the mixed color bottles according to colors, the single color bottles are conveyed to the corresponding storing hoppers through the second conveying mechanism, and the storing hoppers arranged along the conveying direction of the input end of the packaging assembly are fully loaded and can directly convey all the bottles to the input end of the packaging assembly, compared with the prior art that the bottle color sorting and packaging process is adopted, the color recognition unit is matched with the sorting unit to sort the bottles with different colors, after sorting is finished, the full-loaded bottle loading unit transferring unit is used for packing by manual operation, the manual operation efficiency is slow, the smoothness of the sorting and packaging process is influenced, and the technical problem of enterprise development is not facilitated, the bottle that the letter sorting finishes can be carried to storage facilities in time, uses manpower sparingly, and the effectual smoothness nature that has improved this letter sorting packing process is favorable to the enterprise development.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural view of a bottle sorting, packing and recycling line according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a first sorting device according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a multi-class bottle sorting mechanism according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of the bottle body label-removing, color-separating, recycling and packaging device according to the embodiment of the utility model.
Fig. 5 is a schematic structural diagram of a color separation packaging mechanism according to an embodiment of the present invention.
Fig. 6 is a flowchart of an automatic sorting and packaging process according to an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
10-first sorting device 20-first conveying mechanism 30-color separation packaging mechanism
40-label removing mechanism 50-color identification sorting mechanism 60-second conveying mechanism
11-first sorting mechanism 13-multi-class bottle sorting mechanism 12-air-jet sorting mechanism
14-feeding table 15-supporting frame 111-linear conveying ladder
112-disc sieve 113-supporting seat 131-second conveying line
132-second recognition unit 133-second sorting robot 134-second collection unit
41-first material receiving assembly 42-spiral conveying assembly 43-label removing assembly
44-bar screen 52-monochrome recognition sorting assembly 51-third conveying line
31-color separation storage assembly 32-packing assembly 321-linear feeding belt
322 — automatic packing unit.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to fig. 1-6 are exemplary and intended to be used to illustrate embodiments of the utility model, and should not be construed as limiting the utility model.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixed or detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In one embodiment of the present invention, as shown in fig. 1 to 6, a bottle sorting, packaging and recycling line is provided, which includes a first sorting device 10 and a bottle de-labeling, color-separating, recycling and packaging device, wherein the first sorting device 10 is used for removing non-bottles and performing classification processing on different types of bottles; the bottle label-removing, color-separating, recycling and packaging device comprises a first conveying mechanism 20, a label-removing mechanism 40 and an intelligent color identifying, sorting and storing device, wherein the intelligent color identifying, sorting and storing device comprises a color identifying and sorting mechanism 50, a color-separating packaging mechanism 30 and a second conveying mechanism 60; the input end of the first conveying mechanism 20 is connected to the output end of the first sorting device 10, and the label removing mechanism 40, the color identifying and sorting mechanism 50, the second conveying mechanism 60 and the color separation and packaging mechanism 30 are sequentially connected to the output end of the first conveying mechanism 20; wherein the first sorting device 10 comprises a first sorting mechanism 11, an air injection sorting mechanism 12 and a multi-class bottle body sorting mechanism 13, the input end of the first sorting mechanism 11 is provided with a feeding table 14 for storing bottles, one side of the feeding table 14 is provided with a non-bottle rejecting station, the air-jet sorting mechanism 12 is arranged at the output end of the first sorting mechanism 11, the air-jet sorting mechanism 12 is provided with a first output port and a second output port which are sequentially arranged along the bottle body conveying direction, the input end of the first conveying mechanism 20 is connected with the second output port, the bottles made of the specified materials are blown by the blowing end of the air-jet sorting mechanism 12 and can be output from the second output port to the input end of the first conveying mechanism 20, the input end of the multi-class bottle body sorting mechanism 13 is connected with the first output port, and the multi-class bottle body sorting mechanism 13 is used for sorting bottles of more than two classes.
Specifically, this bottle letter sorting packing recovery line's work flow:
feeding: the conveying personnel dump the materials on the feeding table 14, the sorting personnel screen the materials on the feeding table 14 on the non-bottle-body rejection station, reject the non-bottle-body materials and convey the bottle-body materials to the input end of the first sorting mechanism 11;
sorting pop cans: the first sorting mechanism 11 screens and collects metal pop can bottles in the bottle material, and conveys the residual bottle material to the input end of the air injection sorting mechanism 12;
sorting by category: in this embodiment, the bottle material is PP, HPVC or PET, and the jet-propelled sorting mechanism 12 transports PP plastic bottles and HPVC plastic bottles to the input of the multi-category bottle sorting mechanism 13 through the first output port, and the jet-propelled sorting mechanism 12 blows up the PET plastic bottles and transports the PET plastic bottles to the input of the first transport mechanism 20 through the second output port.
Compared with the technical problems of complex operation, high cost and low sorting efficiency of the traditional multi-class bottle sorting process, the first sorting device 10 provided by the embodiment of the utility model connects two sorting structures of air blowing sorting and mechanical arm sorting, meanwhile, non-bottle materials are manually rejected when the materials are input, the zip-top cans are sorted by a single sorting unit, the multi-class bottles are sorted by integrated equipment, the sorting efficiency is effectively improved, the sorting time is saved, and the sorting effect is improved.
Removing the label of the bottle body: the first conveying mechanism 20 conveys the bottle bodies into the label removing mechanism 40, the label removing mechanism 40 separates labels stuck on the bottle bodies from the bottle bodies, the label removing mechanism 40 blows the labels to be collected independently, and the bottle bodies are conveyed into the color identification sorting mechanism 50;
sorting according to colors: the color identifying and sorting mechanism sorts the bottles according to color categories, and moves the bottles with various colors to corresponding receiving ends of the color separation packaging mechanism 30;
color separation and packaging: the color separation packaging mechanism 30 separately stores and temporarily stores the bottles of different colors, and sequentially packages the bottles of the same color.
Compared with the traditional label removing machine, the sorting device and the packing device which are independently arranged, the bottle bodies after label removing need to be manually collected and then transferred into the sorting device, the operation time is required for transferring, meanwhile, the packing operation after sorting also needs to be manually transferred into the packing assembly 32, and the bottle bodies with the same color need to be put in and packed, the operation is complex, the color separation and collection efficiency of the bottle bodies is seriously influenced, and the technical problem that the enterprise development is not facilitated is solved.
As shown in fig. 1 to 6, another embodiment of the present invention provides an automatic sorting and packaging process, which includes the following steps:
s100: a conveying person pours the materials onto a feeding table, a sorting person screens the materials on the feeding table at a non-bottle-body-removing station, removes the non-bottle-body materials and conveys the bottle-body materials to the input end of a first sorting mechanism;
s200: the first sorting mechanism screens and collects metal pop can bodies in the bottle body materials, and conveys the residual bottle body materials to the input end of the air injection sorting mechanism;
s300: the air injection sorting mechanism conveys the plastic bottles to the input end of the multi-category bottle sorting mechanism through a first output port, and blows up the PET plastic bottles and conveys the PET plastic bottles to the input end of the first conveying mechanism through a second output port;
s400: the first conveying mechanism conveys the bottle bodies into the label removing mechanism, the label removing mechanism separates labels stuck on the bottle bodies from the bottle body, the label removing mechanism blows out the labels to be independently collected, and the bottle bodies are conveyed into the color identification sorting mechanism;
s500: the color identification and sorting mechanism sorts the bottle bodies according to colors and moves the bottle bodies with various colors to corresponding receiving ends of the color separation packaging mechanism;
s600: the color separation packaging mechanism is used for independently storing and temporarily storing various bottle bodies and sequentially packaging the bottle bodies with the same color.
Compared with the traditional sorting device, if the four bottle body structures need to be sorted simultaneously, the conveying line needs to be lengthened to obtain enough identification space, or a plurality of sorting devices are arranged for multi-class sorting, and the lengthened conveying line causes the space occupation ratio of the sorting devices to be increased, the installation is complicated, and the sorting efficiency is low; the bottle sorting, packaging and recycling line provided by the embodiment of the utility model has the technical problems that a plurality of sorting devices are adopted, bottles need to be put into the sorting devices of different types one by one through transfer equipment or manual transfer, the operation is complex, the labor cost is increased, and the sorting efficiency is still very low.
As shown in fig. 1 to 6, in another embodiment of the present invention, the first sorting device 10 further includes a supporting frame 15, the supporting frame 15 is provided with a mounting cavity, the first sorting mechanism 11 is disposed on one side of the supporting frame 15, the feeding table 14 is located at one end of the first sorting mechanism 11 away from the supporting frame 15, the air-jet sorting mechanism 12 is disposed on the supporting frame 15 and above the mounting cavity, and the multi-class bottle sorting mechanism 13 is disposed in the mounting cavity; specifically, adopt bilayer structure installation jet-propelled letter sorting mechanism 12 and multiclass bottle letter sorting mechanism 13, be favorable to saving space, improve letter sorting equipment's space utilization, shorten the material transport distance simultaneously, improve letter sorting efficiency.
As shown in fig. 1 to 6, in another embodiment of the present invention, the first sorting mechanism 11 includes a linear conveying step 111, a tray sieve 112 and a support base 113, the support base 113 is fixedly disposed at one end of the support frame 15, the tray sieve 112 is fixedly disposed at the upper end of the support base 113, a screening track of the tray sieve 112 is disposed obliquely downward toward the support frame 15, the bottles sorted by the tray sieve 112 can move onto the support base 113 under the action of gravity and fall into the input end of the air injection sorting mechanism 12, the input end of the linear conveying step 111 extends onto the feeding table 14, and the output end of the linear conveying step 111 extends obliquely upward onto the support base 113 and is connected to the input end of the tray sieve; the disc screen is a structure formed by technology and mature technology, and is not described in detail in this embodiment, specifically, sorting personnel put bottles into the input end of the linear conveying ladder 111, the linear conveying ladder 111 sequentially puts bottles into the disc screen, pop-top cans meeting the requirements of the disc screen 112 fall into the storage unit of the disc screen 112, the conveying path of the disc screen is obliquely arranged, and other bottles move to the input end of the air injection sorting mechanism 12 along the conveying path of the disc screen 112.
In another embodiment of the present invention, as shown in fig. 1 to 6, the supporting frame 15 includes a plurality of groups of bottom pillars, the plurality of groups of bottom pillars are evenly distributed on both sides of the bottom of the supporting frame, the mounting cavity is formed between the bottom pillars and the supporting frame, the multi-type bottle sorting mechanism 13 is located below the supporting frame and between all the bottom pillars, the air-jet sorting mechanism 12 is disposed on the supporting frame, the first sorting mechanism 11 is disposed on one side of the upper end of the supporting frame, one end of the supporting frame away from the first sorting mechanism 11 is provided with first through holes and second through holes which are sequentially spaced in the bottle moving direction, the first output port is aligned with the first through holes, the second output port is aligned with the second through holes, and the input end of the multi-type sorting mechanism is connected with the first through holes, specifically, a baffle structure is arranged between the first perforation and the second perforation.
As shown in fig. 1 to 6, in another embodiment of the present invention, the air-jet sorting mechanism 12 includes a first conveying line, a first recognition unit and an air blowing assembly, the first conveying line is fixedly disposed on the support table, the first recognition unit is disposed on the first conveying line and is used for collecting and analyzing the category of the bottles conveyed by the first conveying line, the air blowing assembly is disposed at an output end of the first conveying line, and the first output port and the second output port are formed at an output end of the air blowing assembly, in this embodiment, the first conveying line is a belt conveyor, the first recognition unit includes an image acquisition assembly and a visual recognition assembly, the image acquisition assembly is used for collecting image information of the object to be sorted, the visual recognition assembly is used for recognizing material position, contour and material information so as to recognize the bottles meeting the air blowing condition, after the preset bottle body is confirmed, the visual recognition assembly feeds information back to the digital control system of the air injection sorting mechanism 12, and the digital control system drives the air blowing assembly to blow up the preset bottle body.
As shown in fig. 1 to 6, in another embodiment of the present invention, the multi-class bottle sorting mechanism 13 includes a second conveyor line 131, a second recognition unit 132, a second sorting robot 133, and a second collection unit 134, an input end of the second conveyor line 131 is connected to the first output port, the second recognition unit 132 is disposed at a conveying end of the second conveyor line 131 and collects and analyzes classes of bottles conveyed by the second conveyor line 131, the second sorting robot 133 is disposed at one side of the second conveyor line 131 and at an output side of the second recognition unit 132, the second collection unit 134 is disposed at one side of the second sorting robot 133, the second sorting robot 133 is used to move preset classes of bottles into the second collection unit 134, the second conveyor line 131 is a belt conveyor, the second recognition unit 132 is a visual recognition unit and is used for acquiring material information of the bottles, and after the materials of the bottles are confirmed, the visual recognition unit feeds back the information to the digital control system of the multi-class bottle sorting mechanism 13, and the digital control system drives the second sorting manipulator 133 to drive the preset bottles to the preset storage positions.
As shown in fig. 1 to 6, in another embodiment of the present invention, the number of the second recognition units 132 is three, three sets of the second recognition units 132 are sequentially disposed on the second conveying line 131 at intervals along the material conveying direction, the number of the second sorting robots 133 is three, three sets of the second sorting robots 133 are uniformly distributed among the three sets of the second recognition units 132, three sets of the second collection units 134 are three, and three sets of the second collection units 134 are respectively disposed at one side of the corresponding second sorting robot 133, which is beneficial to improve the sorting accuracy and prevent the missing of the picking.
In another embodiment of the present invention, the first conveying mechanism 20 includes a first driving source, a first receiving hopper, and a first conveying pipe, an input end of the first receiving hopper is aligned with an output end of the second output port, an input end and an output end of the first conveying pipe are respectively connected to an output end of the first receiving hopper and an input end of the label removing mechanism 40, and the first driving source is disposed at the input end of the first conveying pipe and is configured to drive the bottle bodies output through the first receiving hopper to move along the first conveying pipe to the input end of the label removing mechanism 40.
As shown in fig. 1 to 6, in another embodiment of the present invention, the first driving source is a blower, a first connection port is disposed on a side wall of an input end of the first conveying pipe, the first driving source is disposed at a limit end of the first conveying pipe, the first connection port is connected to an output end pipe of the first receiving hopper, and the blower is used as the first driving source and is suitable for long-distance bottle conveying, which is consistent with an energy saving concept.
In another embodiment of the present invention, as shown in fig. 1 to 6, the label removing mechanism 40 includes a first material receiving assembly 41, a spiral conveying assembly 42 and a label removing assembly 43, the first material receiving assembly 41 includes a first receiving basket, a first supporting rod and a first discharging hopper, the number of the first supporting rod is multiple, a bottom corner of the first receiving basket is connected to the first supporting rod, the first discharging hopper is disposed in the first receiving basket and serves as a bottom wall of the first receiving basket, the bottoms of the first supporting rod and the first receiving basket form a first receiving cavity for receiving the first discharging hopper, an output end of the first discharging hopper extends into the first receiving cavity, an input end of the spiral conveying assembly 42 extends into the first receiving cavity and is connected to an output end of the first discharging hopper, an input end of the label removing assembly 43 is connected to an output end of the spiral conveying assembly 42, the first storage basket is connected to the output end of the first conveying pipe, and in this embodiment, the label removing assembly 43 is a label removing machine.
Specifically, the first discharging hopper conveys the bottles into the spiral conveying assembly 42 in a centralized manner, the spiral conveying assembly 42 drives the bottles to be pushed through a screw, and the label removing assembly 43 separates labels stuck on the bottles; compared with the conventional device for sorting the bottles according to colors, the label-removing mechanism 40 provided by the embodiment of the utility model combines the spiral conveying assembly 42 and the label-removing assembly 43 to stably convey and remove the labels of the bottles, so that the probability that the bottles are picked by the correct color sorting unit is effectively improved through integrated operation, the interference of the label on the colors of the bottles is prevented, the sorting effect is improved, and the development of enterprises is facilitated.
In another embodiment of the present invention, as shown in fig. 1 to 6, the output end of the label removing assembly 43 is provided with a bar screen 44, the bar screen 44 is used for separating the bottle bodies from the labels, the output end of the bar screen 44 is connected with the input end of the color recognition sorting mechanism 50 and is used for conveying the bottle bodies to the color recognition sorting mechanism 50, and specifically, the bottom of the vibrating bar of the bar screen 44 is provided with a receiving box for collecting the labels.
As shown in fig. 1 to 6, in another embodiment of the present invention, the color identification sorting mechanism 50 includes a third conveying line 51 and monochrome identification sorting assemblies 52, an input end of the third conveying line 51 is connected to an output end of the label removing mechanism 40, the number of the monochrome identification sorting assemblies 52 is multiple, the multiple monochrome identification sorting assemblies 52 are sequentially arranged along a conveying direction of the third conveying line 51 and are respectively used for identifying and sorting the bottles with a preset color, the third conveying line 51 is a belt conveyor, specifically, the third conveying line 51 conveys the bottles along a straight line to sequentially pass through all the monochrome identification sorting assemblies 52, and each monochrome identification sorting assembly 52 sorts and collects the bottles with a corresponding color.
As shown in fig. 1 to 6, the first discharging hopper conveys the bottles into the screw conveying assembly 42 in a centralized manner, the screw conveying assembly 42 conveys the bottles to the label removing assembly 43 by a screw, after the label removing assembly 43 separates the labels stuck on the bottles, the label removing assembly 43 conveys the bottles after label removal to the third conveying line 51, the third conveying line 51 conveys the materials to pass through a plurality of sets of monochrome identification sorting assemblies 52, and the monochrome identification sorting assemblies 52 sort and collect the bottles with corresponding colors; compare in traditional bottle and take off mark structure and letter sorting unit independent setting, the material in the middle of it transfers and is accomplished by manual work, and the manual work transfers inefficiency, influences letter sorting efficiency, is unfavorable for the technical problem of enterprise development, will take off mark structure and color letter sorting structure and directly link to each other, omits the manual work and transfers, has improved the material effectively and has transferred efficiency, and then improves bottle letter sorting efficiency, is favorable to the enterprise development.
As shown in fig. 1 to 6, in another embodiment of the present invention, the monochrome recognition and sorting module 52 includes a third recognition unit disposed at a conveying end of the third conveyor line 51 and used for collecting and analyzing the color class of the bottles conveyed through the third conveyor line 51, and a third sorting robot disposed at one side of the third conveyor line 51 and located at an output side of the third recognition unit, and an input end of the second conveying mechanism 60 extends to one side of the third sorting robot.
As shown in fig. 1 to 6, in another embodiment of the present invention, the monochrome identification sorting assemblies 52 and the second conveying mechanisms 60 are all three sets, and the input ends of the three sets of second conveying mechanisms 60 respectively extend to the side corresponding to the output end of the monochrome identification sorting assembly 52, in this embodiment, the three sets of monochrome identification sorting assemblies 52 are respectively used for collecting red, yellow and blue bottles.
In another embodiment of the present invention, as shown in fig. 1 to 6, the second conveying mechanism 60 includes a second driving source, a second receiving hopper, and a second conveying pipe, an input end of the second receiving hopper extends to one side of the third conveying line 51 and the third sorting robot, an input end and an output end of the second conveying pipe are respectively connected to an output end of the second receiving hopper and an input end of the color separation packing mechanism 30, and the second driving source is disposed at the input end of the second conveying pipe and is configured to drive the bottles output from the second receiving hopper to move along the second conveying pipe to the input end of the color separation packing mechanism 30; specifically, when the second connects hopper output bottle to the second conveyer pipe in time, the second driving source drives the bottle immediately and removes, compares in traditional containing box collection bottle, transmits to packing in the unit by manual work again and packs, consumes the manpower, is unfavorable for the technical problem of enterprise's development, drives the bottle after will sorting through pipeline structure at once to packing in the mechanism, uses manpower sparingly, is favorable to enterprise's development.
In another embodiment of the present invention, as shown in fig. 1 to 6, the second driving source is a blower, a second connection port is provided on a side wall of an input end of the second conveying pipe, the second driving source is provided at a limit end of the second conveying pipe, and the second connection port is connected to an output end pipe of the second receiving hopper.
The bottles sorted by the color recognition sorting mechanism 50 are collected by a second receiving hopper, and a second driving source blows air to a second conveying pipe to move the bottles to a preset position along the second conveying pipe; compare in bottle letter sorting unit among the prior art after the letter sorting, the bottle is placed mostly and is kept in the collecting box, collecting box after full load is carried to the packing unit by manual work, this structure needs the manual work to intervene and forwards, lead to the material to transfer inefficiency, and the bottle structure is merrily and lightheartedly, the manual work shifts and causes the manpower extravagant easily, be unfavorable for the technical problem of enterprise development, adopt air-blast formula transport structure, the bottle very first time after will sorting blows to predetermineeing the station through extending the pipeline, moreover, the steam generator is simple in structure, the effect is obvious, replace manual work, improve letter sorting efficiency effectively, be favorable to enterprise development.
As shown in fig. 1 to 6, in another embodiment of the present invention, the number of the third sorting manipulators and the second receiving hoppers is two, two sets of the third sorting manipulators are respectively located at two sides of the conveying path of the third conveying line 51, two sets of the receiving hoppers are respectively located at one side corresponding to the third sorting manipulators, the output ends of two sets of the second receiving hoppers are both connected to the input end of the same second conveying line, and the adoption of the double-sided sorting manipulator is beneficial to further improve the sorting efficiency.
1-6, in another embodiment of the present invention, a dichroic packaging mechanism 30 includes a dichroic receiving assembly 31 and a packaging assembly 32; the packing assembly 32 comprises a linear feeding belt 321 and an automatic packing unit 322, and the automatic packing unit 322 is arranged at the output end of the linear feeding belt 321; color separation receiving assembly 31 includes the mounting bracket and accomodates the funnel, the quantity of accomodating the funnel is the multiunit, the mounting bracket sets up sharp pay-off area 321, the multiunit accomodate the funnel along sharp pay-off area 321's direction of delivery sets gradually on the mounting bracket, accomodate the discharge gate orientation of funnel the delivery end of sharp pay-off area 321, each accomodate the funnel and be used for collecting the bottle that corresponds the colour classification respectively, accomodate the funnel the input with the output of second conveying mechanism 60 is connected.
After the color identification sorting mechanism 50 sorts the mixed color bottles according to colors, the single color bottles are conveyed to the corresponding receiving hoppers through the second conveying mechanism 60, the receiving hoppers arranged along the conveying direction of the input end of the packing assembly 32 are fully loaded and then all the bottles can be directly conveyed to the input end of the packing assembly 32, compared with the prior art of bottle color sorting and packing process, the label of the bottle is firstly separated, then the color identification unit is matched with the sorting unit to sort the bottles with different colors, after sorting is finished, the fully loaded bottle loading unit is transferred to the packing unit for packing through manual operation, the manual operation efficiency is slow, the smoothness of the sorting and packing process is influenced, and the technical problem which is not beneficial to enterprise development is solved. Use manpower sparingly, the effectual fluency that has improved this letter sorting packing process is favorable to the enterprise development, in this embodiment, colour discernment letter sorting mechanism 50 can also be changed color identification function into brand recognition function to sort according to the brand of bottle, be about to the color recognition unit change into brand recognition unit, this structure is no longer repeated for technical forming and the mature structure this embodiment of technique.
Specifically, after the receiving funnel receives a preset number of bottles, all the bottles inside the receiving funnel are conveyed to the conveying end of the linear feeding belt 321, and in the process that the linear feeding belt 321 conveys the part of the bottles to the packing assembly 32, the discharge ports of the rest receiving funnels are closed; compared with the technical problem that bottles with the same color need to be manually conveyed to the packing assembly 32 in order to classify and pack single-color bottles in the traditional bottle packing process, the color separation packing mechanism 30 provided by the embodiment of the utility model has the advantages that the automation degree is low, the labor is consumed, the bottle packing efficiency is high, and the enterprise development is not facilitated.
As shown in fig. 1 to 6, in another embodiment of the present invention, the color separation receiving assembly 31 further includes an intelligent control portion, the intelligent control portion is composed of a plurality of sets of switch units disposed at the discharge ports corresponding to the receiving hoppers, the switch units are used for controlling the opening and closing of the discharge ports of the receiving hoppers, and only one set of switch units can open the corresponding discharge ports at the same time.
As shown in fig. 1 to 6, in another embodiment of the present invention, the mounting rack includes a plurality of sets of mounting posts distributed on both sides of the conveying path of the linear feeding belt 321, the receiving hopper includes a discharge hopper and a mesh basket, the mesh basket is connected to the mounting posts, the discharge hopper is formed in the mesh basket and serves as a bottom wall of the mesh basket, a discharge port of the discharge hopper is aligned with the conveying end of the linear feeding belt 321, specifically, the mesh basket is formed by weaving stainless steel bars, and a detection sensor for detecting the number of bottles in the mesh basket is disposed on the mesh basket.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides an intelligence colour identification letter sorting storage device which characterized in that includes: the color identification sorting mechanism, the second conveying mechanism and the color separation receiving assembly are sequentially connected at the bottle conveying end of the bottle sorting, packaging and recycling line, the color identification sorting mechanism sorts various colors of color-mixed bottles and conveys the sorted bottles into the color separation receiving assembly through the second conveying mechanism, wherein the color separation receiving assembly comprises a mounting frame and a plurality of groups of receiving funnels, the mounting frame is arranged at the packaging assembly input end of the bottle sorting, packaging and recycling line, the plurality of groups of receiving funnels are sequentially arranged on the mounting frame along the conveying direction of the packaging assembly input end of the bottle sorting, packaging and recycling line, the discharge port of each receiving funnel faces the packaging assembly input end of the bottle sorting, and each receiving funnel is respectively used for collecting bottles corresponding to color categories, the input end of the accommodating funnel is connected with the output end of the second conveying mechanism.
2. The intelligent color recognition, sorting and storage device according to claim 1, wherein the color recognition, sorting and storage mechanism comprises a third conveyor line and a plurality of monochrome recognition, sorting and storage assemblies, an input end of the third conveyor line is connected with a bottle conveying end of the bottle sorting, packaging and recycling line, the number of the monochrome recognition, sorting and storage assemblies is multiple, and the multiple monochrome recognition, sorting and storage assemblies are sequentially arranged along a conveying direction of the third conveyor line and are respectively used for recognizing and sorting bottles with preset colors.
3. The intelligent color identifying, sorting and storing device of claim 2, wherein: the monochrome identification sorting assembly comprises a third identification unit and a third sorting mechanical arm, the third identification unit is arranged at the conveying end of the third conveying line and used for collecting and analyzing the color types of the bottles conveyed by the third conveying line, the third sorting mechanical arm is arranged on one side of the third conveying line and located on the output side of the third identification unit, and the input end of the second conveying mechanism extends to one side of the third sorting mechanical arm.
4. The intelligent color identifying, sorting and storing device of claim 2, wherein: the number of the monochrome identification sorting assemblies and the number of the second conveying mechanisms are three, and the input ends of the three groups of the second conveying mechanisms respectively extend to one side of the output end corresponding to the monochrome identification sorting assemblies.
5. The intelligent color identifying, sorting and storing device of claim 3, wherein: the second conveying mechanism comprises a second driving source, a second receiving hopper and a second conveying pipe, wherein the second receiving hopper input end extends to the third conveying line and one side of the third sorting mechanical arm, the second conveying pipe input end and the second conveying pipe output end respectively connect the second receiving hopper output end and the color separation receiving assembly input end to be connected, the second driving source is arranged at the second conveying pipe input end and is used for driving the second conveying pipe input end to move to the color separation receiving assembly input end.
6. The intelligent color identifying, sorting and storing device of claim 5, wherein: the second driving source is an air blower, the input side wall of the second conveying pipe is provided with a second connecting port, the second driving source is arranged at the limit end part of the second conveying pipe, and the second connecting port is connected with the second output end pipeline of the material receiving hopper.
7. The intelligent color identifying, sorting and storing device of claim 5, wherein: the number of the third sorting mechanical arms and the number of the second material receiving hoppers are two, the third sorting mechanical arms are located on two sides of a conveying path of the third conveying line respectively, the material receiving hoppers are located on one sides corresponding to the third sorting mechanical arms respectively, and the output ends of the second material receiving hoppers are connected with the same input end of the second conveying line.
8. The intelligent color identification, sorting and storage device of claim 1, wherein: this subassembly is accomodate to colour separation still includes intelligent control portion, intelligent control portion is being corresponded by the multiunit setting accomodate the switch unit of the discharge gate of funnel and constitute, switch unit is used for control accomodate the discharge gate switching of funnel, only a set of at the same moment the switch unit can open and correspond the discharge gate.
9. The intelligent color identifying, sorting and storing device according to claim 1, wherein: the mounting bracket includes that the multiunit distributes at the erection column of the transport route both sides of the bottle transport end of bottle letter sorting packing recovery line, it includes out hopper and net basket to accomodate the funnel, the net basket is connected on the erection column, go out the hopper shaping in just conduct in the net basket the diapire of net basket, the bottle transport end of bottle letter sorting packing recovery line is aimed at to the discharge gate that goes out the hopper.
10. The utility model provides a bottle letter sorting packing recovery line which characterized in that: the intelligent color identification sorting and containing device comprises the intelligent color identification sorting and containing device as claimed in any one of claims 1-9.
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