CN216655413U - Color separation packaging mechanism and bottle sorting, packaging and recycling line - Google Patents
Color separation packaging mechanism and bottle sorting, packaging and recycling line Download PDFInfo
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- CN216655413U CN216655413U CN202122979960.5U CN202122979960U CN216655413U CN 216655413 U CN216655413 U CN 216655413U CN 202122979960 U CN202122979960 U CN 202122979960U CN 216655413 U CN216655413 U CN 216655413U
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
The utility model belongs to the technical field of sorting equipment, and particularly relates to a color separation packaging mechanism and a bottle body sorting, packaging and recycling line, wherein the color separation packaging mechanism comprises a packaging component and a color separation receiving component, the packaging component comprises a linear feeding belt and an automatic packaging unit, and the automatic packaging unit is arranged at the output end of the linear feeding belt; the colour separation receiving assembly comprises a mounting rack and receiving funnels, the quantity of receiving funnels is the multiunit, the mounting rack is arranged on a straight line feeding belt, the multiunit receiving funnels are sequentially arranged on the mounting rack along the conveying direction of the straight line feeding belt, the discharge port of the receiving funnels faces the conveying end of the straight line feeding belt, the input end of the receiving funnels is connected with the output end of the bottle conveying unit of the bottle sorting, the bottle collecting unit is adopted to carry out different colours respectively, and the homochromatic bottles are conveyed to the packing assembly separately in sequence to be packed, efficient automatic accurate monochromatic packing is realized, the packing efficiency is improved, and enterprise development is facilitated.
Description
Technical Field
The utility model belongs to the technical field of sorting equipment, and particularly relates to a color separation packaging mechanism and a bottle sorting, packaging and recycling line.
Background
Garbage classification generally refers to a general term for a series of activities in which garbage is classified and stored, thrown and transported according to a certain rule or standard, and is thus converted into a common resource.
The garbage classification aims to improve the resource value and the economic value of the garbage, reduce the garbage treatment amount and the use of treatment equipment, reduce the treatment cost, reduce the consumption of land resources and have social, economic, ecological and other benefits.
In traditional bottle letter sorting process, the bottle need carry out colour separation packing and handle, however, among the traditional packing technology, operating personnel generally will sort in the same kind of bottle is criticized transport packing unit one by one, this technology needs the manual work to transmit for a long time and need notice different types of bottle transport time difference, prevents the bottle confusion, and manual work makes mistakes easily, is unfavorable for the enterprise development.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a color separation packaging mechanism and a bottle body sorting, packaging and recycling line, and aims to solve the technical problems that in the prior art, operators generally convey sorted similar bottle bodies into packaging units one by one, the process needs to transfer the bottle bodies for a long time manually and pay attention to conveying time differences of different bottle bodies, the bottle bodies are prevented from being disordered, manual operation is easy to make mistakes, and enterprise development is not facilitated.
In order to achieve the above object, the color separation packaging mechanism provided in the embodiment of the present invention includes a packaging assembly and a color separation receiving assembly, where the packaging assembly includes a linear feeding belt and an automatic packaging unit, and the automatic packaging unit is arranged at an output end of the linear feeding belt; the color separation storage assembly comprises a mounting frame and storage funnels, the storage funnels are arranged in multiple groups, the mounting frame is arranged on the linear feeding belt, the multiple groups of the storage funnels are arranged along the conveying direction of the linear feeding belt on the mounting frame in sequence, discharge ports of the storage funnels face towards the conveying ends of the linear feeding belt, the storage funnels are used for collecting bottles corresponding to color categories respectively, and the input ends of the storage funnels are connected with the output ends of bottle conveying units of the bottle sorting, packaging and recycling lines.
Optionally, this subassembly is accomodate in colour separation still includes intelligent control portion, the intelligent control portion is in the correspondence by the multiunit setting the switch unit of the discharge gate of accomodating the funnel constitutes, the switch unit is used for controlling the discharge gate switching of accomodating the funnel, only a set of at the same moment the switch unit can open the correspondence the discharge gate.
Optionally, the mounting frame includes a plurality of sets of mounting posts distributed on two sides of the conveying path of the linear feeding belt, the receiving funnel includes a discharge hopper and a mesh basket, the mesh basket is connected to the mounting posts, the discharge hopper is formed in the mesh basket and serves as a bottom wall of the mesh basket, and a discharge port of the discharge hopper is aligned with the conveying end of the linear feeding belt.
One or more technical solutions in the color separation packaging mechanism provided by the embodiment of the present invention at least have one of the following technical effects: after the storage hopper stores a preset number of bottles, all bottles in the storage hopper are conveyed to the conveying end of the linear conveying belt, and in the process that the linear conveying belt conveys the part of bottles to the packing assembly, discharge ports of the rest storage hoppers are closed; compared with the technical problem that bottles with the same color need to be manually conveyed to a packing assembly in order to classify and pack single-color bottles in the traditional bottle packing process, the color separation packing mechanism provided by the embodiment of the utility model has the advantages that the automation degree is low, the labor is consumed, the bottle packing efficiency is high, and the enterprise development is not facilitated.
In order to achieve the above object, an embodiment of the present invention provides a bottle sorting, packaging and recycling line, which includes the color separation packaging mechanism.
One or more technical schemes in the bottle sorting, packaging and recycling line provided by the embodiment of the utility model at least have one of the following technical effects: because the bottle sorting, packaging and recycling line adopts the color separation and packaging mechanism, after the storage hopper stores a preset number of bottles, all the bottles in the storage hopper are conveyed to the conveying end of the linear conveying belt, and in the process that the linear conveying belt conveys the part of bottles to the packaging assembly, the discharge ports of the rest storage hoppers are closed; compared with the technical problem that bottles with the same color need to be manually conveyed to a packing assembly in order to classify and pack single-color bottles in the traditional bottle packing process, the color separation packing mechanism provided by the embodiment of the utility model has the advantages that the automation degree is low, the labor is consumed, the bottle packing efficiency is high, and the enterprise development is not facilitated.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural view of a bottle sorting, packing and recycling line according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a first sorting device according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a multi-class bottle sorting mechanism according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of the bottle body label-removing, color-separating, recycling and packaging device according to the embodiment of the utility model.
Fig. 5 is a schematic structural diagram of a color separation packaging mechanism according to an embodiment of the present invention.
Fig. 6 is a flowchart of an automatic sorting and packaging process according to an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
10-first sorting device 20-first conveying mechanism 30-color separation packaging mechanism
40-label removing mechanism 50-color identification sorting mechanism 60-second conveying mechanism
11-first sorting mechanism 13-multi-class bottle sorting mechanism 12-air-jet sorting mechanism
14-feeding table 15-supporting frame 111-linear conveying ladder
112-disc sieve 113-supporting seat 131-second conveying line
132-second recognition unit 133-second sorting robot 134-second collection unit
41-first material receiving assembly 42-spiral conveying assembly 43-label removing assembly
44-bar screen 52-monochrome recognition sorting assembly 51-third conveying line
31-color separation storage assembly 32-packing assembly 321-linear feeding belt
322 — automatic packing unit.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to fig. 1-6 are exemplary and intended to be used to illustrate embodiments of the utility model, and should not be construed as limiting the utility model.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In one embodiment of the present invention, as shown in fig. 1 to 6, a bottle sorting, packaging and recycling line is provided, which includes a first sorting device 10 and a bottle de-labeling, color-separating, recycling and packaging device, wherein the first sorting device 10 is used for removing non-bottles and performing classification processing on different types of bottles; the bottle label removing, color separating, recycling and packaging device comprises a first conveying mechanism 20, a color separating and packaging mechanism 30, a label removing mechanism 40, a color identifying and sorting mechanism 50 and a second conveying mechanism 60; the input end of the first conveying mechanism 20 is connected to the output end of the first sorting device 10, and the label removing mechanism 40, the color identifying and sorting mechanism 50, the second conveying mechanism 60 and the color separation and packaging mechanism 30 are sequentially connected to the output end of the first conveying mechanism 20; wherein the first sorting device 10 comprises a first sorting mechanism 11, an air injection sorting mechanism 12 and a multi-class bottle body sorting mechanism 13, the input end of the first sorting mechanism 11 is provided with a feeding table 14 for storing bottles, one side of the feeding table 14 is provided with a non-bottle rejecting station, the air-jet sorting mechanism 12 is arranged at the output end of the first sorting mechanism 11, the air-jet sorting mechanism 12 is provided with a first output port and a second output port which are sequentially arranged along the bottle body conveying direction, the input end of the first conveying mechanism 20 is connected with the second output port, the bottles made of the specified materials are blown by the blowing end of the air-jet sorting mechanism 12 and can be output from the second output port to the input end of the first conveying mechanism 20, the input end of the multi-class bottle body sorting mechanism 13 is connected with the first output port, and the multi-class bottle body sorting mechanism 13 is used for sorting bottles of more than two classes.
Specifically, this bottle letter sorting packing recovery line's work flow:
feeding: the conveying personnel dump the materials on the feeding table 14, the sorting personnel screen the materials on the feeding table 14 on the non-bottle-body rejection station, reject the non-bottle-body materials and convey the bottle-body materials to the input end of the first sorting mechanism 11;
sorting pop cans: the first sorting mechanism 11 screens and collects metal pop can bottles in the bottle material, and conveys the residual bottle material to the input end of the air injection sorting mechanism 12;
sorting by category: in this embodiment, the bottle material is PP, HPVC or PET, and the jet-propelled sorting mechanism 12 transports PP plastic bottles and HPVC plastic bottles to the input end of the multi-category bottle sorting mechanism 13 through the first output port, and the jet-propelled sorting mechanism 12 blows up the PET plastic bottles and transports to the input end of the first transport mechanism 20 through the second output port.
Compared with the technical problems of complex operation, high cost and low sorting efficiency of the traditional multi-class bottle sorting process, the first sorting device 10 provided by the embodiment of the utility model connects two sorting structures of air blowing sorting and mechanical arm sorting, meanwhile, non-bottle materials are manually rejected when the materials are input, the zip-top cans are sorted by a single sorting unit, the multi-class bottles are sorted by integrated equipment, the sorting efficiency is effectively improved, the sorting time is saved, and the sorting effect is improved.
Removing the label of the bottle body: the first conveying mechanism 20 conveys the bottle bodies into the label removing mechanism 40, the label removing mechanism 40 separates labels stuck on the bottle bodies from the bottle bodies, the label removing mechanism 40 blows the labels to be collected independently, and the bottle bodies are conveyed into the color identification sorting mechanism 50;
sorting according to colors: the color identifying and sorting mechanism sorts the bottles according to color categories, and moves the bottles with various colors to corresponding receiving ends of the color separation packaging mechanism 30;
color separation and packaging: the color separation packaging mechanism 30 separately stores and temporarily stores the bottles of different colors, and sequentially packages the bottles of the same color.
Compared with the traditional label removing machine, the sorting device and the packing device which are independently arranged, the bottle bodies after label removing need to be manually collected and then transferred into the sorting device, the operation time is required for transferring, meanwhile, the packing operation after sorting also needs to be manually transferred into the packing assembly 32, and the bottle bodies with the same color need to be put in and packed, the operation is complex, the color separation and collection efficiency of the bottle bodies is seriously influenced, and the technical problem that the enterprise development is not facilitated is solved.
As shown in fig. 1 to 6, another embodiment of the present invention provides an automatic sorting and packaging process, which includes the following steps:
s100: a conveying person pours the materials onto a feeding table, a sorting person screens the materials on the feeding table on a non-bottle-body rejecting station, rejects the non-bottle-body materials and conveys the bottle-body materials to an input end of a first sorting mechanism;
s200: the first sorting mechanism screens and collects metal pop can bodies in the bottle body materials, and conveys the residual bottle body materials to the input end of the air injection sorting mechanism;
s300: the air injection sorting mechanism conveys the plastic bottles to the input end of the multi-category bottle sorting mechanism through a first output port, and blows up the PET plastic bottles and conveys the PET plastic bottles to the input end of the first conveying mechanism through a second output port;
s400: the first conveying mechanism conveys the bottle bodies into the label removing mechanism, the label removing mechanism separates labels stuck on the bottle bodies from the bottle body, the label removing mechanism blows out the labels to be independently collected, and the bottle bodies are conveyed into the color identification sorting mechanism;
s500: the color identification and sorting mechanism sorts the bottle bodies according to colors and moves the bottle bodies with various colors to corresponding receiving ends of the color separation packaging mechanism;
s600: the color separation packaging mechanism is used for independently storing and temporarily storing various bottle bodies and sequentially packaging the bottle bodies with the same color.
Compared with the traditional sorting device, if the four bottle body structures need to be sorted simultaneously, the conveying line needs to be lengthened to obtain enough identification space, or a plurality of sorting devices are arranged for multi-class sorting, and the lengthened conveying line causes the space occupation ratio of the sorting devices to be increased, the installation is complicated, and the sorting efficiency is low; the bottle sorting, packaging and recycling line provided by the embodiment of the utility model has the technical problems that a plurality of sorting devices are adopted, bottles need to be put into the sorting devices of different types one by one through transfer equipment or manual transfer, the operation is complex, the labor cost is increased, and the sorting efficiency is still very low.
As shown in fig. 1 to 6, in another embodiment of the present invention, the first sorting device 10 further includes a supporting frame 15, the supporting frame 15 is provided with a mounting cavity, the first sorting mechanism 11 is disposed on one side of the supporting frame 15, the feeding table 14 is located at one end of the first sorting mechanism 11 away from the supporting frame 15, the air-jet sorting mechanism 12 is disposed on the supporting frame 15 and above the mounting cavity, and the multi-class bottle sorting mechanism 13 is disposed in the mounting cavity; specifically, adopt bilayer structure installation jet-propelled letter sorting mechanism 12 and multiclass bottle letter sorting mechanism 13, be favorable to saving space, improve letter sorting equipment's space utilization, shorten the material transport distance simultaneously, improve letter sorting efficiency.
As shown in fig. 1 to 6, in another embodiment of the present invention, the first sorting mechanism 11 includes a linear conveying step 111, a tray sieve 112 and a support base 113, the support base 113 is fixedly disposed at one end of the support frame 15, the tray sieve 112 is fixedly disposed at the upper end of the support base 113, a screening track of the tray sieve 112 is disposed obliquely downward toward the support frame 15, the bottles sorted by the tray sieve 112 can move onto the support base 113 under the action of gravity and fall into the input end of the air injection sorting mechanism 12, the input end of the linear conveying step 111 extends onto the feeding table 14, and the output end of the linear conveying step 111 extends obliquely upward onto the support base 113 and is connected to the input end of the tray sieve; the disc sieve is a structure formed by a technology and mature in technology, and is not described in detail in this embodiment, specifically, sorting personnel put bottles into the input end of the linear conveying ladder 111, the linear conveying ladder 111 puts the bottles into the disc sieve in sequence, pop-top cans meeting the requirements of the disc sieve 112 fall into the storage unit of the disc sieve 112, the conveying path of the disc sieve is arranged in an inclined manner, and other bottles move to the input end of the air injection sorting mechanism 12 along the conveying path of the disc sieve 112.
In another embodiment of the present invention, as shown in fig. 1 to 6, the supporting frame 15 includes a plurality of groups of bottom pillars, the plurality of groups of bottom pillars are evenly distributed on both sides of the bottom of the supporting frame, the mounting cavity is formed between the bottom pillars and the supporting frame, the multi-type bottle sorting mechanism 13 is located below the supporting frame and between all the bottom pillars, the air-jet sorting mechanism 12 is disposed on the supporting frame, the first sorting mechanism 11 is disposed on one side of the upper end of the supporting frame, one end of the supporting frame away from the first sorting mechanism 11 is provided with first through holes and second through holes which are sequentially spaced in the bottle moving direction, the first output port is aligned with the first through holes, the second output port is aligned with the second through holes, and the input end of the multi-type sorting mechanism is connected with the first through holes, specifically, a baffle structure is arranged between the first perforation and the second perforation.
As shown in fig. 1 to 6, in another embodiment of the present invention, the air-jet sorting mechanism 12 includes a first conveying line, a first recognition unit and an air blowing assembly, the first conveying line is fixedly disposed on the support table, the first recognition unit is disposed on the first conveying line and is used for collecting and analyzing the category of the bottles conveyed by the first conveying line, the air blowing assembly is disposed at an output end of the first conveying line, and the first output port and the second output port are formed at an output end of the air blowing assembly, in this embodiment, the first conveying line is a belt conveyor, the first recognition unit includes an image acquisition assembly and a visual recognition assembly, the image acquisition assembly is used for collecting image information of the object to be sorted, the visual recognition assembly is used for recognizing material position, contour and material information so as to recognize the bottles meeting the air blowing condition, after the preset bottle body is confirmed, the visual recognition assembly feeds information back to the digital control system of the air injection sorting mechanism 12, and the digital control system drives the air blowing assembly to blow up the preset bottle body.
As shown in fig. 1 to 6, in another embodiment of the present invention, the multi-class bottle sorting mechanism 13 includes a second conveyor line 131, a second recognition unit 132, a second sorting robot 133, and a second collection unit 134, an input end of the second conveyor line 131 is connected to the first output port, the second recognition unit 132 is disposed at a conveying end of the second conveyor line 131 and collects and analyzes classes of bottles conveyed by the second conveyor line 131, the second sorting robot 133 is disposed at one side of the second conveyor line 131 and at an output side of the second recognition unit 132, the second collection unit 134 is disposed at one side of the second sorting robot 133, the second sorting robot 133 is used to move preset classes of bottles into the second collection unit 134, the second conveyor line 131 is a belt conveyor, the second recognition unit 132 is a visual recognition unit and is used for acquiring material information of the bottles, and after the materials of the bottles are confirmed, the visual recognition unit feeds back the information to the digital control system of the multi-class bottle sorting mechanism 13, and the digital control system drives the second sorting manipulator 133 to drive the preset bottles to the preset storage positions.
As shown in fig. 1 to 6, in another embodiment of the present invention, the number of the second recognition units 132 is three, three sets of the second recognition units 132 are sequentially disposed on the second conveying line 131 at intervals along the material conveying direction, three sets of the second sorting robots 133 are provided, the three sets of the second sorting robots 133 are uniformly distributed among the three sets of the second recognition units 132, three sets of the second collection units 134 are provided, and three sets of the second collection units 134 are respectively disposed at one side of the corresponding second sorting robots 133, which is beneficial to improving the sorting accuracy and preventing the missing of the picking process.
In another embodiment of the present invention, the first conveying mechanism 20 includes a first driving source, a first receiving hopper, and a first conveying pipe, an input end of the first receiving hopper is aligned with an output end of the second output port, an input end and an output end of the first conveying pipe are respectively connected to an output end of the first receiving hopper and an input end of the label removing mechanism 40, and the first driving source is disposed at the input end of the first conveying pipe and is configured to drive the bottle bodies output through the first receiving hopper to move along the first conveying pipe to the input end of the label removing mechanism 40.
As shown in fig. 1 to 6, in another embodiment of the present invention, the first driving source is a blower, a first connection port is disposed on a side wall of an input end of the first conveying pipe, the first driving source is disposed at a limit end of the first conveying pipe, the first connection port is connected to an output end pipe of the first receiving hopper, and the blower is used as the first driving source and is suitable for long-distance bottle conveying, which is consistent with an energy saving concept.
In another embodiment of the present invention, as shown in fig. 1 to 6, the label removing mechanism 40 includes a first material receiving assembly 41, a spiral conveying assembly 42 and a label removing assembly 43, the first material receiving assembly 41 includes a first receiving basket, a first supporting rod and a first discharging hopper, the number of the first supporting rod is multiple, a bottom corner of the first receiving basket is connected to the first supporting rod, the first discharging hopper is disposed in the first receiving basket and serves as a bottom wall of the first receiving basket, the bottoms of the first supporting rod and the first receiving basket form a first receiving cavity for receiving the first discharging hopper, an output end of the first discharging hopper extends into the first receiving cavity, an input end of the spiral conveying assembly 42 extends into the first receiving cavity and is connected to an output end of the first discharging hopper, an input end of the label removing assembly 43 is connected to an output end of the spiral conveying assembly 42, the first storage basket is connected to the output end of the first conveying pipe, and in this embodiment, the label removing assembly 43 is a label removing machine.
Specifically, the first discharging hopper conveys the bottles into the spiral conveying assembly 42 in a centralized manner, the spiral conveying assembly 42 drives the bottles to be pushed through a screw, and the label removing assembly 43 separates labels stuck on the bottles; compared with the conventional device for sorting the bottles according to colors, the label-removing mechanism 40 provided by the embodiment of the utility model combines the spiral conveying assembly 42 and the label-removing assembly 43 to stably convey and remove the labels of the bottles, so that the probability that the bottles are picked by the correct color sorting unit is effectively improved through integrated operation, the interference of the label on the colors of the bottles is prevented, the sorting effect is improved, and the development of enterprises is facilitated.
In another embodiment of the present invention, as shown in fig. 1 to 6, the output end of the label removing assembly 43 is provided with a bar screen 44, the bar screen 44 is used for separating the bottle bodies from the labels, the output end of the bar screen 44 is connected with the input end of the color recognition sorting mechanism 50 and is used for conveying the bottle bodies to the color recognition sorting mechanism 50, and specifically, the bottom of the vibrating bar of the bar screen 44 is provided with a receiving box for collecting the labels.
As shown in fig. 1 to 6, in another embodiment of the present invention, the color identification sorting mechanism 50 includes a third conveying line 51 and monochrome identification sorting assemblies 52, an input end of the third conveying line 51 is connected to an output end of the label removing mechanism 40, the number of the monochrome identification sorting assemblies 52 is multiple, the multiple monochrome identification sorting assemblies 52 are sequentially arranged along a conveying direction of the third conveying line 51 and are respectively used for identifying and sorting the bottles with a preset color, the third conveying line 51 is a belt conveyor, specifically, the third conveying line 51 conveys the bottles along a straight line to sequentially pass through all the monochrome identification sorting assemblies 52, and each monochrome identification sorting assembly 52 sorts and collects the bottles with a corresponding color.
As shown in fig. 1 to 6, the first discharging hopper conveys the bottles into the screw conveying assembly 42 in a centralized manner, the screw conveying assembly 42 conveys the bottles to the label removing assembly 43 by a screw, after the label removing assembly 43 separates the labels stuck on the bottles, the label removing assembly 43 conveys the bottles after label removal to the third conveying line 51, the third conveying line 51 conveys the materials to pass through a plurality of sets of monochrome identification sorting assemblies 52, and the monochrome identification sorting assemblies 52 sort and collect the bottles with corresponding colors; compare in traditional bottle and take off mark structure and letter sorting unit independent setting, the material in the middle of it transfers and is accomplished by manual work, and the manual work transfers inefficiency, influences letter sorting efficiency, is unfavorable for the technical problem of enterprise development, will take off mark structure and color letter sorting structure and directly link to each other, omits the manual work and transfers, has improved the material effectively and has transferred efficiency, and then improves bottle letter sorting efficiency, is favorable to the enterprise development.
As shown in fig. 1 to 6, in another embodiment of the present invention, the monochrome recognition and sorting module 52 includes a third recognition unit disposed at a conveying end of the third conveyor line 51 and used for collecting and analyzing the color class of the bottles conveyed through the third conveyor line 51, and a third sorting robot disposed at one side of the third conveyor line 51 and located at an output side of the third recognition unit, and an input end of the second conveying mechanism 60 extends to one side of the third sorting robot.
As shown in fig. 1 to 6, in another embodiment of the present invention, the monochrome identification sorting assemblies 52 and the second conveying mechanisms 60 are all three sets, and the input ends of the three sets of second conveying mechanisms 60 respectively extend to the side corresponding to the output end of the monochrome identification sorting assembly 52, in this embodiment, the three sets of monochrome identification sorting assemblies 52 are respectively used for collecting red, yellow and blue bottles.
In another embodiment of the present invention, as shown in fig. 1 to 6, the second conveying mechanism 60 includes a second driving source, a second receiving hopper, and a second conveying pipe, an input end of the second receiving hopper extends to one side of the third conveying line 51 and the third sorting robot, an input end and an output end of the second conveying pipe are respectively connected to an output end of the second receiving hopper and an input end of the color separation packing mechanism 30, and the second driving source is disposed at the input end of the second conveying pipe and is configured to drive the bottles output from the second receiving hopper to move along the second conveying pipe to the input end of the color separation packing mechanism 30; specifically, when the second connects hopper output bottle to the second conveyer pipe in time, the second driving source drives the bottle immediately and removes, compares in traditional containing box collection bottle, transmits to packing unit by manual work again and packs, consumes the manpower, is unfavorable for the technical problem of enterprise development, drives the bottle after will sorting through pipeline structure at once to the packaging mechanism in, uses manpower sparingly, is favorable to enterprise development.
In another embodiment of the present invention, as shown in fig. 1 to 6, the second driving source is a blower, a second connection port is provided on a side wall of an input end of the second conveying pipe, the second driving source is provided at a limit end of the second conveying pipe, and the second connection port is connected to an output end pipe of the second receiving hopper.
The bottles sorted by the color recognition sorting mechanism 50 are collected by a second receiving hopper, and a second driving source blows air to a second conveying pipe to move the bottles to a preset position along the second conveying pipe; compare bottle letter sorting unit in prior art after the letter sorting, the bottle is placed mostly and is kept in the collecting box, the collecting box after full-load is carried to the packing unit by manual work, this structure needs the manual work to intervene and transfers, lead to the material to transfer inefficiency, and the bottle structure is slim and graceful, the manual work shifts and causes the manpower extravagant easily, be unfavorable for the technical problem of enterprise development, adopt blowing-type transport structure, blow to predetermineeing the station through extending the pipeline with the bottle very first time after the letter sorting, moreover, the steam generator is simple in structure, the effect is showing, replace manual work, improve letter sorting efficiency effectively, be favorable to enterprise development.
As shown in fig. 1 to 6, in another embodiment of the present invention, the number of the third sorting manipulators and the second receiving hoppers is two, two sets of the third sorting manipulators are respectively located at two sides of the conveying path of the third conveying line 51, two sets of the receiving hoppers are respectively located at one side corresponding to the third sorting manipulators, the output ends of two sets of the second receiving hoppers are both connected to the input end of the same second conveying line, and the adoption of the double-sided sorting manipulator is beneficial to further improve the sorting efficiency.
In another embodiment of the present disclosure, as shown in fig. 1-6, the dichroic packaging mechanism 30 includes a dichroic receiving assembly 31 and a packaging assembly 32; the packing assembly 32 comprises a linear feeding belt 321 and an automatic packing unit 322, and the automatic packing unit 322 is arranged at the output end of the linear feeding belt 321; color separation receiving assembly 31 includes the mounting bracket and accomodates the funnel, the quantity of accomodating the funnel is the multiunit, the mounting bracket sets up sharp pay-off area 321, the multiunit accomodate the funnel along sharp pay-off area 321's direction of delivery sets gradually on the mounting bracket, accomodate the discharge gate orientation of funnel the delivery end of sharp pay-off area 321, each accomodate the funnel and be used for collecting the bottle that corresponds the colour classification respectively, accomodate the funnel the input with the output of second conveying mechanism 60 is connected.
After the color identification sorting mechanism 50 sorts the mixed color bottles according to colors, the single color bottles are conveyed to the corresponding receiving hoppers through the second conveying mechanism 60, the receiving hoppers arranged along the conveying direction of the input end of the packing assembly 32 are fully loaded and then all the bottles can be directly conveyed to the input end of the packing assembly 32, compared with the prior art of bottle color sorting and packing process, the label of the bottle is firstly separated, then the color identification unit is matched with the sorting unit to sort the bottles with different colors, after sorting is finished, the fully loaded bottle loading unit is transferred to the packing unit for packing through manual operation, the manual operation efficiency is slow, the smoothness of the sorting and packing process is influenced, and the technical problem which is not beneficial to enterprise development is solved. The manpower is saved, the smoothness of the sorting and packaging process is effectively improved, and the enterprise development is facilitated.
Specifically, after the receiving funnel receives a preset number of bottles, all the bottles inside the receiving funnel are conveyed to the conveying end of the linear feeding belt 321, and in the process that the linear feeding belt 321 conveys the part of the bottles to the packing assembly 32, the discharge ports of the rest receiving funnels are closed; compared with the technical problem that bottles with the same color need to be manually conveyed to the packing assembly 32 in order to classify and pack single-color bottles in the traditional bottle packing process, the color separation packing mechanism 30 provided by the embodiment of the utility model has the advantages that the automation degree is low, the labor is consumed, the bottle packing efficiency is high, and the enterprise development is not facilitated.
As shown in fig. 1 to 6, in another embodiment of the present invention, the color separation receiving assembly 31 further includes an intelligent control portion, the intelligent control portion is composed of a plurality of sets of switch units disposed at the discharge ports corresponding to the receiving hoppers, the switch units are used for controlling the opening and closing of the discharge ports of the receiving hoppers, and only one set of switch units can open the corresponding discharge ports at the same time.
As shown in fig. 1 to 6, in another embodiment of the present invention, the mounting rack includes a plurality of sets of mounting posts distributed on both sides of the conveying path of the linear feeding belt 321, the receiving hopper includes a discharge hopper and a mesh basket, the mesh basket is connected to the mounting posts, the discharge hopper is formed in the mesh basket and serves as a bottom wall of the mesh basket, a discharge port of the discharge hopper is aligned with the conveying end of the linear feeding belt 321, specifically, the mesh basket is formed by weaving stainless steel bars, and a detection sensor for detecting the number of bottles in the mesh basket is disposed on the mesh basket.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (4)
1. A color separation packaging mechanism, comprising:
the packaging assembly comprises a linear feeding belt and an automatic packaging unit, and the automatic packaging unit is arranged at the output end of the linear feeding belt;
subassembly is accomodate in colour separation, include the mounting bracket and accomodate the funnel, the quantity of accomodating the funnel is the multiunit, the mounting bracket sets up sharp pay-off area, the multiunit accomodate the funnel edge the direction of delivery of sharp pay-off area sets gradually on the mounting bracket, accomodate the discharge gate orientation of funnel the delivery end of sharp pay-off area, each accomodate the funnel and be used for collecting the bottle that corresponds the colour classification respectively, the input of accomodating the funnel is connected with the bottle conveying unit's of bottle letter sorting packing recovery line output.
2. The color-splitting packaging mechanism of claim 1, wherein: this subassembly is accomodate to colour separation still includes intelligent control portion, intelligent control portion is being corresponded by the multiunit setting accomodate the switch unit of the discharge gate of funnel and constitute, switch unit is used for control accomodate the discharge gate switching of funnel, only a set of at the same moment the switch unit can open and correspond the discharge gate.
3. The color-splitting packaging mechanism of claim 1, wherein: the mounting bracket comprises a plurality of groups of mounting columns distributed on two sides of a conveying path of the linear feeding belt, the accommodating funnel comprises a discharge hopper and a grid basket, the grid basket is connected to the mounting columns, the discharge hopper is formed in the grid basket and serves as the bottom wall of the grid basket, and a discharge port of the discharge hopper is aligned to a conveying end of the linear feeding belt.
4. The utility model provides a bottle letter sorting packing recovery line which characterized in that: comprising the color separation and packaging mechanism of any one of claims 1 to 3.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114889888A (en) * | 2022-06-07 | 2022-08-12 | 佛山维尚家具制造有限公司 | Multi-column parallel sorting assembly line for hardware materials |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114889888A (en) * | 2022-06-07 | 2022-08-12 | 佛山维尚家具制造有限公司 | Multi-column parallel sorting assembly line for hardware materials |
CN114889888B (en) * | 2022-06-07 | 2023-10-03 | 佛山维尚家具制造有限公司 | Hardware material multi-column parallel sorting assembly line |
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