CN216835715U - Automatic roll feeding and stacking system - Google Patents
Automatic roll feeding and stacking system Download PDFInfo
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- CN216835715U CN216835715U CN202220163985.XU CN202220163985U CN216835715U CN 216835715 U CN216835715 U CN 216835715U CN 202220163985 U CN202220163985 U CN 202220163985U CN 216835715 U CN216835715 U CN 216835715U
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Abstract
The automatic roll feeding and stacking system comprises a paper conveying trolley, an overturning V-shaped conveyor, a robot clamp and a roller conveyor. The paper conveying trolley comprises a travelling mechanism, a roll receiving and turning mechanism, a roll clamping mechanism, a safe contact edge and a swing cylinder; the turning V-shaped conveyor comprises a bottom frame, a middle swing frame, a module belt conveying device and a push plate device, wherein a middle swing frame bearing, a swing angle cylinder mounting seat and a guiding device are mounted above the bottom frame; the robot clamp comprises a rack component, a left protective plate, a right protective plate, a middle shaft, a pneumatic control system and a detection system. The full-automatic operation of the whole process is realized by the operations of transferring, automatic roll receiving and aligning, angle swinging and quantitative conveying after the yardage roll is cut into sheets from the rewinder, coiling and stacking of a robot clamp, packaging and processing of the conveying rear end of a roller conveyor and the like.
Description
Technical Field
The utility model discloses a package logistics technical field relates to a roll automatic feeding pile up neatly system that is used for application scenes such as non-woven fabrics, paper mill processing, commodity circulation transfer chain.
Background
In a non-woven fabric production line, non-woven fabric rolls are cut into sheets from a rewinder and need to be stacked and packaged, and when the diameter of each sheet of fabric roll is large and narrow, the fabric roll is easy to topple. Because whole course of working is artifical transport earlier stage, work load is big, inefficiency, influences the sanitary quality of yardage roll simultaneously. If the roll conveying trolley, the overturning V-shaped conveyor and the roller conveyor are matched with the robot clamp to automatically take and stack the fabric, the whole process can realize the conversion of the conveying direction of the fabric roll and the stacking, the whole process realizes unmanned operation, the efficiency is greatly improved, and the fabric roll can be ensured not to be damaged.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing one set of full-automatic feeding pile up neatly system realizes that the yardage roll is cut into transportation, the automatic roll that connects after the slice from the rewinding machine and is ajusted, pivot angle, quantitative transport, and robot clamp gets operations such as roll pile up neatly, roller conveyor transport rear end packing processing, realizes the full automatic operation of whole process.
The technical scheme of the utility model:
the automatic roll feeding and stacking system comprises a paper conveying trolley, an overturning V-shaped conveyor, a robot clamp and a roller conveyor.
The paper conveying trolley comprises a travelling mechanism, a roll receiving and turning mechanism, a roll clamping mechanism, a safe contact edge and a swing cylinder, wherein the travelling mechanism drives the whole roll conveying trolley to move horizontally, the roll receiving and turning mechanism is arranged on the travelling mechanism through a bearing and is pushed by the cylinder to realize roll receiving and turning-out of a cloth roll, and a roll clamping mechanism clamps the cloth roll through a screw rod nut mechanism to prevent the cloth roll from loosening and inconvenient positioning and roll taking.
The turnover V-shaped conveyor comprises a bottom frame, a middle swing frame, a module belt conveying device and a push plate device. Swing span bearing in the middle of the chassis top installation, swing angle cylinder mount pad, guider, the swing axle both ends of middle swing span are fixed in on the chassis through taking the seat bearing, install upset cylinder and swing angle cylinder on the middle swing span, stop device, module area conveyor includes V type frame, afterbody changes to the sprocket subassembly, tensioning sprocket subassembly, the bearing roller part, proximity switch device, module area and connecting piece, the push pedal device is including pushing away the grillage, chain tensioning subassembly, sprocket drive subassembly, change to the sprocket subassembly, linear guide subassembly, the chain, module area conveyor passes through the bolt connection with the push pedal device and installs together and follow the whole upset of V type frame and swing on V type frame. The driving speed reduction motor pulls the baffle to reciprocate through the chain and drives the module belt to drive the yardage roll to move back and forth. The guide device is arranged on the bottom frame to prevent the influence of a lateral swing angle on the automatic material taking of the robot clamp when the whole swing angle is generated.
The robot clamp comprises a frame component, an intermediate shaft, a counterweight plate, a left guard plate, a right guard plate, a guard plate cylinder, an intermediate shaft cylinder, a pneumatic control system and a detection system. The top of the frame component is provided with an intermediate shaft cylinder which is a cylinder for controlling the folding or unfolding of the intermediate shaft. The jackshaft is installed on upper and lower slip slider, and upper and lower slider connects jackshaft cylinder pull rod. A camera positioning bracket and an ultrasonic range finder bracket are arranged on the counterweight plate; a slide block guide rail mounting plate is welded on the section bar at the bottom of the frame part; the left and right guard plate parts are welded by standard section bars to form a frame, and rubber plates are connected on the guard plates through bolts. The middle shaft consists of two shafts, the two shafts are in two semi-circles, one shaft is concave on the inner side, and the other shaft is convex. The pneumatic control system comprises an electromagnetic valve, a connector and an air pipe, and the whole pneumatic control system is arranged on the rack through the box body. The pneumatic control system is used for controlling the action of each cylinder. The detection system comprises a proximity switch and an in-place detection cylinder, and mainly detects the in-place condition of each action, the cloth roll position condition and the like.
The utility model has the advantages that: the full-automatic operation of the whole process is realized by the operations of transferring, automatic roll receiving and aligning, angle swinging and quantitative conveying after the yardage roll is cut into sheets from the rewinder, coiling and stacking of a robot clamp, packaging and processing of the conveying rear end of a roller conveyor and the like.
Drawings
Fig. 1 is a front view of an automatic feeding and stacking system.
Fig. 2 is a top view of the automatic feeding palletizing system.
FIG. 3 is a front view of the reversing V-conveyor in a rolled state.
Fig. 4 is a front view of the paper carriage.
FIG. 5 is a right side view of the carriage.
FIG. 6 is a front view of the inverted V-conveyor in a roll-feeding state.
Fig. 7 is a right side view of the tilt angle cylinder of the inverted V-conveyor.
Figure 8 is a front view of the pusher device.
Fig. 9 is a front view of the modular belt conveyor.
Fig. 10 is a shaft side view of an inverted V-conveyor.
Fig. 11 is a front view of a robot gripper.
Fig. 12 is a top view of the robot gripper.
Fig. 13 is a left side view of the robot gripper.
Figure 14 is an isometric view of a robot clamp.
In the figure: z01-paper carriage; z02-inverted V-conveyor; z03-roller conveyor; z04-yardage roll; z05-robotic gripper; 4-a chassis; 5-an intermediate swing frame; 6-modular belt conveyor; 7-a push plate device; 8-an air control system; 9-a swing angle cylinder; 10-a pusher device sprocket; 11-a turnover cylinder; 12-a tilt angle bearing; 13-a wobble bearing; 14-a stop device; 15-a tension sprocket; 16-a linear guide rail; 17-a push plate; 18-a chain; 19-a V-shaped frame; 20-a redirecting sprocket; 21-driving a gear motor; 22-a drive sprocket; 23-modular belt tension wheel assembly; 24-initial position light on detection means; 24-a photo-on detection device; 25-a carrier roller assembly; 26-module belt connection board; 27-in-place detection cylinder; 28-positioning and opening the end face of the cloth roll; 41-protective contact edges; 42-a running gear; 43-a travel drive reducer; 44-a roll receiving and turning mechanism; 45-tilting the bearing; 46-a nip mechanism; 47-feed screw nut; 48-clamping drive reducer; 49-first flipping cylinder; 50-a chassis; 51-a second overturning cylinder, 70-a frame component; 71-intermediate shaft; 72-a weight plate; 73-camera locator; 74-rubber sheet; 75-left and right guard plates; 76-left and right sliding blocks; 77-ultrasonic range finder; 78-panel cylinder; 79-intermediate shaft cylinder; 80-sliding the slide block up and down; 81-air control system; 82-a robot base; 83-robot body.
Detailed Description
The following further description is made with reference to the embodiments shown in the drawings.
As shown in fig. 1 and 2: the roll automatic feeding and stacking system comprises a paper conveying trolley Z01, a turnover V-shaped conveyor Z02, a robot clamp Z05 and a roller conveyor Z03. The cloth roll Z04 is conveyed to a butting station of the turnover V-shaped conveyor Z02 from the rewinder through a paper conveying trolley Z01 and a traveling speed reducer 43 to drive a traveling mechanism 42, a protective contact edge 41 protects the operation safety of the whole conveying process, the trolley stops automatically when an obstacle is touched, and the trolley is accurately stopped at the station of the turnover V-shaped conveyor Z02 through an in-place signal.
As shown in fig. 3, 4 and 5: the paper conveying trolley comprises a traveling mechanism 42, a roll receiving and turning mechanism 44, a roll clamping mechanism 46, a protective contact edge 41 and the like, wherein the traveling mechanism 42 drives the whole paper conveying trolley to move horizontally, the roll receiving and turning mechanism 44 is installed on the traveling mechanism 42 through a bearing and is pushed by a first turning cylinder 49 and a second turning cylinder 51 to realize roll receiving and turning out of a cloth roll, and the roll clamping mechanism 44 clamps the cloth roll through a screw rod nut 47 to prevent the cloth roll from loosening and inconvenient positioning and roll taking. The left and right clamping driving speed reducer 48 drives the screw rod nut 47 to drive the paper blocking plates at two ends to move towards the middle, so that the yardage roll is clamped; the paper conveying trolley Z01 is completely extended through the first overturning cylinder 49 and the second overturning cylinder 51, so that the roll receiving and overturning mechanism 44 overturns towards the overturning V-shaped conveyor side around the overturning bearing 45, rolls the cloth roll onto the overturning V-shaped conveyor Z02, and the butt joint condition is shown in figure 3.
As shown in fig. 6, 7, 8, 9, and 10: the turnover V-shaped conveyor comprises a bottom frame 4, a middle swing frame 5, a module belt conveying device 6, a push plate device 7, an air control system 8, a swing angle air cylinder 9, a limiting device 10, a turnover air cylinder 11, a swing angle bearing 12, a swing bearing 13 and a guiding device 14. The underframe 4 is formed by welding standard sectional materials, and a swing angle bearing 12 and a guide device 14 are arranged above the underframe 4; two ends of the middle swing frame 5 are fixed on the bottom frame 4 through swing bearings 13, and a turnover cylinder 11 and a swing angle cylinder 9 are installed on the middle swing frame 5; the module belt conveying device 6 comprises a V-shaped frame 19, a module belt tensioning wheel assembly 23, a detection device 24, a carrier roller part 25, a module belt 28 and a connecting piece, and the push plate device 7 comprises a tensioning chain wheel 15, a linear guide rail 16, a push plate 17, a chain 18, a V-shaped frame 19, a redirection chain wheel 20, a driving speed reducer 21 and a driving chain wheel 22; the module belt conveying device 6 and the push plate device 7 are connected through bolts and then are arranged on the V-shaped frame 19 together to turn and swing along with the whole V-shaped frame. The driving speed reducing motor 21 pulls the baffle to reciprocate through the chain and drives the module belt to drive the yardage roll to move back and forth. The guide device 14 is mounted on the chassis 4 to prevent the occurrence of a side swing angle when the overall swing angle is changed to affect the automatic material taking of the robot clamp. After the fabric rolls are connected, the middle frame 5 swings at an angle and then the overturning cylinder 11 extends out, the whole mechanism above the V-shaped frame 19 is overturned around the swinging bearing 13 as shown in a state of figure 3, the driving speed reducer 21 pulls the chain 18 to pull the push plate 17 to move along the linear guide rail 16 through the driving chain wheel 22, the push plate 17 is connected with the module belt into a whole through the module belt connecting plate 26, the module belt reciprocates to drive the fabric rolls to move, after a plurality of fabric rolls 2 are taken away by the robot clamp every time, the driving speed reducer 21 operates to drive the module belt to move the end faces of the fabric rolls to the in-place detection cylinder 27, the fabric rolls are automatically grabbed through the light-off detection device 24, the number of the fabric rolls grabbed every time is determined according to the width of the fabric rolls, the fabric rolls are grabbed, the placing direction is changed, and the fabric rolls are conveyed and the back-stage package is carried out.
Fig. 11, 12, 13, and 14 show: the robot clamp comprises a rack component 70, an intermediate shaft 71, a counterweight plate 72, left and right guard plates 75, a guard plate cylinder 78, an intermediate shaft cylinder 79, an air control system 81 and a detection system. The frame part 70 is formed by welding a standard section bar and a counterweight plate 72; the top of the frame component 70 is provided with a middle shaft cylinder 79, and the middle shaft cylinder 79 enables the middle shaft 71 to be combined or expanded. The intermediate shaft 71 is mounted on an up-down sliding block 80, and the up-down sliding block 80 is connected to a pull rod of the intermediate shaft cylinder 79. The weight plate 72 is provided with a camera locator 73 and an ultrasonic distance meter 77. A left-right sliding slide block 76 is welded and installed on the section bar at the bottom of the frame part 70; the left and right fenders 75 are framed by standard profiles welded and bolted to the rubber plates 74. The rubber sheet 74 provides cushioning to prevent damage to the fabric roll. The intermediate shaft 71 is composed of two shafts, the two shafts are semicircular in shape, one shaft is concave on the inner side, and the other shaft is convex. The pneumatic control system 81 is for controlling the cylinder action, and mainly comprises an electromagnetic valve, a connector, an air pipe and the like, and is integrally installed on the robot main body 83 through a box body, and the robot main body 83 is integrally fixed on the robot base 82. The detection system is composed of a camera locator 73, a positioning detection cylinder 27, an ultrasonic distance meter 77 and the like, and mainly detects the positioning condition of each action, the position condition of a cloth roll Z04 and the like.
Claims (3)
1. Roll-shaped object automatic feeding pile up neatly system, its characterized in that: comprises a paper conveying trolley, an overturning V-shaped conveyor, a robot clamp and a roller conveyor; the paper conveying trolley comprises a travelling mechanism, a roll receiving and turning mechanism, a roll clamping mechanism, a safe contact edge and a swing cylinder, wherein the travelling mechanism drives the whole paper conveying trolley to move horizontally, the roll receiving and turning mechanism is arranged on the travelling mechanism through a bearing and is pushed by the cylinder to realize roll receiving and turning-out of a cloth roll, and a roll clamping mechanism clamp clamps the cloth roll through a screw rod nut mechanism to prevent the cloth roll from loosening and inconvenient positioning and roll taking; the overturning V-shaped conveyor comprises a bottom frame, a middle swinging frame, a module belt conveying device and a push plate device, wherein a middle swinging frame bearing, a swinging angle cylinder mounting seat and a guiding device are mounted above the bottom frame, two ends of a swinging shaft of the middle swinging frame are fixed on the bottom frame through belt seat bearings, an overturning cylinder, a swinging angle cylinder and a limiting device are mounted on the middle swinging frame, the module belt conveying device comprises a V-shaped frame, a tail part redirection chain wheel assembly, a tensioning chain wheel assembly, a carrier roller component, a proximity switch device, a module belt and a connecting piece, the push plate device comprises a push plate frame, a chain tensioning assembly, a chain wheel driving assembly, a redirection chain wheel assembly, a linear guide rail assembly and a chain, and the module belt conveying device and the push plate device are mounted on the V-shaped frame together after being connected through bolts and then turn and swing along with the whole V-shaped frame; the guiding device is arranged on the bottom frame.
2. The roll automatic feeding palletizing system according to claim 1, wherein: the robot clamp comprises a rack part, a left guard plate, a right guard plate, an intermediate shaft, a counterweight plate, a pneumatic control system and a detection system, wherein an intermediate shaft cylinder for controlling the intermediate shaft to fold or unfold is installed at the top of the rack part, the intermediate shaft is installed on an upper sliding block and a lower sliding block, and the upper sliding block and the lower sliding block are connected with an intermediate shaft cylinder pull rod; a slide block guide rail mounting plate is welded on the section bar at the bottom of the frame part; the left and right guard plate parts are welded by standard section bars to form a frame and are connected with rubber plates through bolts; and a camera positioning support and an ultrasonic range finder support are arranged on the counterweight plate.
3. The roll automatic feeding palletizing system according to claim 2, wherein: the intermediate shaft consists of two shafts, the two shafts are semicircular in shape, one shaft is concave on the inner side, and the other shaft is convex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220163985.XU CN216835715U (en) | 2022-01-21 | 2022-01-21 | Automatic roll feeding and stacking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220163985.XU CN216835715U (en) | 2022-01-21 | 2022-01-21 | Automatic roll feeding and stacking system |
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| Publication Number | Publication Date |
|---|---|
| CN216835715U true CN216835715U (en) | 2022-06-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220163985.XU Active CN216835715U (en) | 2022-01-21 | 2022-01-21 | Automatic roll feeding and stacking system |
Country Status (1)
| Country | Link |
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| CN (1) | CN216835715U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115447940A (en) * | 2022-10-17 | 2022-12-09 | 雅化集团绵阳实业有限公司 | Detonating cord finished product warehouse entry system |
| CN116101552A (en) * | 2023-02-21 | 2023-05-12 | 南通三信塑胶装备科技股份有限公司 | Film roll processing system and film roll processing method |
-
2022
- 2022-01-21 CN CN202220163985.XU patent/CN216835715U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115447940A (en) * | 2022-10-17 | 2022-12-09 | 雅化集团绵阳实业有限公司 | Detonating cord finished product warehouse entry system |
| CN116101552A (en) * | 2023-02-21 | 2023-05-12 | 南通三信塑胶装备科技股份有限公司 | Film roll processing system and film roll processing method |
| CN116101552B (en) * | 2023-02-21 | 2023-11-03 | 南通三信塑胶装备科技股份有限公司 | Film roll processing method of film roll processing system |
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Address after: 410117 268 Xinxing Road, Yuhua Economic Development Zone, Changsha, Hunan Patentee after: China Light Changtai (Changsha) Intelligent Technology Co.,Ltd. Address before: 410117 268 Xinxing Road, Yuhua Economic Development Zone, Changsha, Hunan Patentee before: CHANGSHA CHAINT MACHINERY Co.,Ltd. |