CN216780643U - Servo control automatic deburring friction welding machine - Google Patents
Servo control automatic deburring friction welding machine Download PDFInfo
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- CN216780643U CN216780643U CN202123362190.6U CN202123362190U CN216780643U CN 216780643 U CN216780643 U CN 216780643U CN 202123362190 U CN202123362190 U CN 202123362190U CN 216780643 U CN216780643 U CN 216780643U
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Abstract
The utility model discloses a servo control automatic deburring friction welding machine, which relates to the technical field of welding equipment and comprises a machine main body, wherein a driving mechanism is installed on one side of the top of the machine main body, a rotary clamping mechanism is installed on one side of the driving mechanism, a cooling assembly is arranged on the outer surface of the driving mechanism, a displacement mechanism is installed on the other side of the top of the machine main body, and a pneumatic clamping mechanism is installed on the top of the displacement mechanism. According to the utility model, through the motor, the collection box, the second bevel gears, the rotating wheel, the magnet and the scraper, the motor drives the fan blade to rotate and simultaneously drives the second bevel gear to rotate, then the second rotating shaft is driven to rotate through the meshing of the two second bevel gears, the diameter of one second bevel gear is larger than that of the other second bevel gear, so that the speed reduction effect is achieved, the phenomenon that the subsequent rotating wheel jumps due to too high rotating speed and the scraper is abraded is avoided, the first bevel gear is driven to rotate after the second rotating shaft rotates, and the metal strip-shaped objects are convenient to clean.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to a servo control automatic deburring friction welding machine.
Background
The friction welding is a method for welding by utilizing heat generated by friction of a contact surface of a workpiece as a heat source and enabling the workpiece to generate plastic deformation under the action of pressure, a motor drives a product A to rotate at a high speed, a product B is fixed by a pneumatic clamp, then end faces of two products A and B are tightly attached through a displacement mechanism, the motor drives the product A to rotate at a high speed to enable the end faces of the two products A and B to rub and heat up with each other, meanwhile, the displacement mechanism continuously drives the product B to move to the product A to apply pressure so that the two products A and B are connected more tightly, when the temperature rises to the melting point of the two products A and B, the two products are connected together, then the product is waited to be cooled and then moved to the position of the flash of the product through a cutting knife of a lathe, and the flash of the product is cut through the rotation of the product, so that the friction welding work is completed.
The existing friction welding machine can generate metal strips when cutting flash, the metal strips can be simply wound on the surface of a product along with the rotation of the product, therefore, after the processing is finished, a worker needs to pull the metal strip down, the metal strip is just melted and cut, residual heat is still left on the surface of the metal strip, the worker is easy to scald, meanwhile, the metal strip is convenient to be sharp, easily scratches the hands of workers, is inconvenient to clean and use, and the product is usually convenient to cut the flash after the friction welding by waiting for the product to be cooled, otherwise, the welding point of the product is in a semi-melting state, so that the hardness of the connecting point is lower, the product is easy to deform during cutting, the consumed time is more, the surface temperature of the product can rise again during the flash cutting of the product, and the cooling speed is slow, so that the product is not convenient for workers to take and cut.
SUMMERY OF THE UTILITY MODEL
Based on the technical problems, the utility model aims to provide a servo-controlled automatic deburring friction welding machine to solve the technical problems that metal strips are inconvenient to clean and the machining blanking is influenced by the slow cooling speed.
In order to achieve the purpose, the utility model provides the following technical scheme: servo control removes overlap friction welding machine automatically, including the machine main part, actuating mechanism is installed to top one side of machine main part, rotatory fixture is installed to one side of actuating mechanism, actuating mechanism's surface is provided with cooling module, displacement mechanism is installed to the top opposite side of machine main part, pneumatic fixture is installed at displacement mechanism's top, overlap cutting mechanism is installed at the back of machine main part, the inside of machine main part is provided with the clearance subassembly.
By adopting the technical scheme, the cooling component drives the fan blade to rotate through the output end after the machine is started, the fan blade sucks the air at the bottom of the shell into the shell to form air flow after rotating, then the air flow is collected by the air collecting hood and is conveyed to the nozzle in a matching way through the air conveying pipe, then the nozzle blows air to the workpiece to accelerate the cooling speed, simultaneously through the dust of filter screen reduction entering shell, the metal strip that produces when the clearance subassembly passes through magnet with the product cutting overlap is inhaled, thereby drag metal strip downwards along with magnet rotates and make metal strip and product separation so that the clearance, later along with magnet continuously rotates and makes metal strip and scraper blade collide with by the scraper blade and scrape down, later along with magnet continuously rotates and makes metal strip can lose the magnetic force influence in a time district section and drop downwards and get into in the collecting box, so that follow-up unified processing.
Furthermore, the cooling assembly comprises a shell connected to the outer surface of the driving mechanism and a motor installed on one side inside the machine body, a filter screen is connected inside the shell, a gas collecting hood is connected above the inside of the shell, a nozzle is connected to the top of the gas collecting hood through a gas conveying pipe, and the output end of the motor is connected with a fan blade.
Through adopting above-mentioned technical scheme, the machine starts the back output and drives the fan leaf rotatory, and the rotatory back of fan leaf forms the air current with the air suction shell of shell bottom, later collects the cooperation gas-supply pipe through the gas collecting channel with the air current and carries to the nozzle in, later blows to the work piece through the nozzle and accelerates cooling rate, reduces the dust that gets into in the shell through the filter screen simultaneously.
Further, the clearance subassembly is including setting up in the inside collecting box of the inside below of machine main part, connecting in the inside scraper blade of machine main part and connecting respectively in the inside top of machine main part first rotation axis and second rotation axis, the both ends of second rotation axis are connected with first bevel gear and second bevel gear respectively, just second bevel gear and first bevel gear have been cup jointed respectively to the outside of fan leaf and the outside of first rotation axis, the top of first rotation axis is connected with the runner, the top, the bottom and the both sides of runner are fixed with eight magnet respectively.
Through adopting above-mentioned technical scheme, the metal strip who produces when cutting the overlap through magnet catches, thereby rotates along with the magnet and drags metal strip downwards and make metal strip and product separation so that the clearance, later along with the magnet continuously rotates and makes metal strip and scraper blade collide with each other and be scraped by the scraper blade, later along with the magnet continuously rotates thereby metal strip can lose magnetic influence in a time zone section and drop downwards and get into in the collecting box to subsequent unified processing.
Furthermore, a servo controller is installed at the top of the machine main body, and the servo controller is respectively electrically connected with the driving mechanism, the displacement mechanism, the pneumatic clamping mechanism, the rotary clamping mechanism, the flash cutting mechanism and the motor.
By adopting the technical scheme, a worker opens or closes the driving mechanism, the displacement mechanism, the pneumatic clamping mechanism, the rotary clamping mechanism, the flash cutting mechanism and the motor through the servo controller, and the pneumatic clamping mechanism and the rotary clamping mechanism clamp a product after being pneumatically operated.
Furthermore, the diameter of one second bevel gear is larger than that of the other second bevel gear, and the eight magnets are distributed in an annular array.
Through adopting above-mentioned technical scheme, it is rotatory that motor drive fan leaf drives a second bevel gear when rotatory, later through two second bevel gear meshing drive second rotation axis rotatoryly, thereby because the diameter of another second bevel gear of diameter ratio of a second bevel gear plays the speed reduction effect and avoids follow-up runner rotation speed too fast to produce and beat and the scraper blade causes wearing and tearing, it is rotatory to drive a first bevel gear after the second rotation axis is rotatory, make first rotation axis drive runner and magnet rotate through two first bevel gear meshing.
Furthermore, the filter screen is round platform form, just the fan leaf rotates through pivot and filter screen and is connected.
Through adopting above-mentioned technical scheme, the filter screen is the space that the round platform form is compared in that plane filter screen increases the air and can flow to reduce the influence to the air current when the part filtration pore blocks up in the filter screen, the air flows upwards down simultaneously and can make dust and impurity blocked receive the gravity influence to drop downwards when the fan leaf is out of work, reduces the possibility that the filter screen is blockked up.
Further, the two first bevel gears are meshed, and the two second bevel gears are meshed.
Through adopting above-mentioned technical scheme, it is rotatory that motor drive fan leaf drives a second bevel gear when rotatory, later through two second bevel gear meshing drive second rotation axis rotatoryly, thereby because the diameter of another second bevel gear of diameter ratio of a second bevel gear plays the speed reduction effect and avoids follow-up runner rotation speed too fast to produce and beat and the scraper blade causes wearing and tearing, it is rotatory to drive a first bevel gear after the second rotation axis is rotatory, make first rotation axis drive runner and magnet rotate through two first bevel gear meshing.
In summary, the utility model mainly has the following beneficial effects:
1. the utility model drives the fan blade to rotate and simultaneously drives the second bevel gear to rotate through the motor, the collection box, the second bevel gear, the rotating wheel, the magnet and the scraper, then drives the second rotating shaft to rotate through the engagement of the two second bevel gears, the diameter of one second bevel gear is larger than that of the other second bevel gear, thereby playing a speed reducing effect and avoiding the jumping and the abrasion of the scraper caused by the over-fast rotating speed of the subsequent rotating wheel, the second rotating shaft drives the first bevel gear to rotate after rotating, the first rotating shaft drives the rotating wheel and the magnet to rotate through the engagement of the two first bevel gears, simultaneously, the metal strip object generated when the product is cut with flash is absorbed through the magnet, the metal strip object is pulled downwards along with the rotation of the magnet, so that the metal strip object is separated from the product to be convenient for cleaning, and then the metal strip object is collided with the scraper to be scraped by the scraper along with the continuous rotation of the magnet, then, the metal strip-shaped objects lose the influence of magnetic force in a time section along with the continuous rotation of the magnet, and then fall downwards into the collection box, so that the metal strip-shaped objects are conveniently treated in a unified way and are conveniently cleaned;
2. the utility model uses the motor, the nozzle, the gas collecting hood, the filter screen and the fan blades, the output end drives the fan blades to rotate after the motor is started, the fan blades suck the air at the bottom of the shell into the shell to form air flow after rotating, then the air flow is collected by the gas collecting hood and conveyed to the nozzle in a matching way, then the air is blown to the workpiece by the nozzle to accelerate the cooling speed, meanwhile, the dust entering the shell is reduced by the filter screen, meanwhile, the round table-shaped filter screen increases the space in which the air can flow compared with a plane filter screen, thereby reducing the influence on the air flow when a part of filter holes in the filter screen are blocked, simultaneously, the air flows from bottom to top to ensure that the blocked dust and impurities fall down under the influence of gravity when the fan blades do not work, reducing the possibility of the filter screen being blocked, simultaneously, part of stubborn impurities and the impurities can be knocked off by the shell to avoid the dust entering the shell under the influence of force when the filter screen is cleaned, the workpiece is conveniently cooled, so that the time for waiting for the workpiece to be cooled is reduced, and the production speed is accelerated.
Drawings
FIG. 1 is a schematic cross-sectional view of the machine of the present invention;
FIG. 2 is a schematic top view of the machine of the present invention;
FIG. 3 is a schematic side sectional view of the housing of the present invention;
FIG. 4 is a schematic view of the structure of the wheel of the present invention;
fig. 5 is an enlarged view of the structure at a in fig. 1 according to the present invention.
In the figure: 1. a machine main body; 2. a drive mechanism; 3. a displacement mechanism; 4. a pneumatic clamping mechanism; 5. rotating the clamping mechanism; 6. a flash cutting mechanism; 7. a cooling assembly; 701. a housing; 702. a gas delivery pipe; 703. a nozzle; 704. a gas-collecting hood; 705. filtering with a screen; 706. a fan blade; 707. a motor; 8. cleaning the assembly; 801. a collection box; 802. a first bevel gear; 803. a first rotating shaft; 804. a rotating wheel; 805. a magnet; 806. a squeegee; 807. a second rotation shaft; 808. a second bevel gear; 9. a servo controller.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
The following describes an embodiment of the present invention based on its overall structure.
A servo-controlled automatic deburring friction welding machine is shown in figures 1, 2 and 5 and comprises a machine body 1, a driving mechanism 2 is installed on one side of the top of the machine body 1, a rotary clamping mechanism 5 is installed on one side of the driving mechanism 2, a cooling assembly 7 is arranged on the outer surface of the driving mechanism 2, workpieces are conveniently cooled, time for waiting for cooling of the workpieces is reduced, production speed is accelerated, a displacement mechanism 3 is installed on the other side of the top of the machine body 1, a pneumatic clamping mechanism 4 is installed on the top of the displacement mechanism 3, a deburring cutting mechanism 6 is installed on the back of the machine body 1, a cleaning assembly 8 is arranged inside the machine body 1, metal strips are conveniently cleaned, a servo controller 9 is installed on the top of the machine body 1, and the servo controller 9 is respectively connected with the driving mechanism 2, the displacement mechanism 3, the pneumatic clamping mechanism 4, the rotary clamping mechanism 5, the rotary clamping mechanism 3 and the driving mechanism 2, The flash cutting mechanism 6 is electrically connected with the motor 707, and the operator turns on or off the driving mechanism 2, the displacement mechanism 3, the pneumatic clamping mechanism 4, the rotary clamping mechanism 5, the flash cutting mechanism 6 and the motor 707 through the servo controller 9.
Referring to fig. 1, 2, 3 and 5, the cooling assembly 7 includes a housing 701 connected to the outer surface of the driving mechanism 2 and a motor 707 installed at one side inside the machine main body 1, a filter screen 705 is connected inside the housing 701, a gas collecting hood 704 is connected above the inside of the housing 701, the top of the gas collecting hood 704 is connected with a nozzle 703 through a gas pipe 702, an output end of the motor 707 is connected with a fan blade 706, the filter screen 705 is in a circular truncated cone shape, and the fan blade 706 is rotatably connected with the filter screen 705 through a rotating shaft, so that the time for waiting for cooling the workpiece is reduced, and the production speed is increased.
Referring to fig. 1, 2, 4 and 5, the cleaning assembly 8 includes a collection tank 801 disposed at a lower portion inside the machine body 1, a scraper 806 coupled to an inside of the machine body 1, and a first rotation shaft 803 and a second rotation shaft 807 coupled to an upper portion inside the machine body 1, respectively, the second rotation shaft 807 having a first bevel gear 802 and a second bevel gear 808 coupled to both ends thereof, and the outer part of the fan blade 706 and the outer part of the first rotating shaft 803 are respectively sleeved with a second bevel gear 808 and a first bevel gear 802, the top of the first rotating shaft 803 is connected with a rotating wheel 804, eight magnets 805 are respectively fixed on the top, the bottom and two sides of the rotating wheel 804, the diameter of one second bevel gear 808 is larger than that of the other second bevel gear 808, and eight magnets 805 are distributed in an annular array, two first bevel gears 802 are meshed, and two second bevel gears 808 are meshed, so that the metal strip-shaped objects can be cleaned conveniently.
The implementation principle of the embodiment is as follows: firstly, a worker puts two products of A and B into a rotary clamping mechanism 5 and a pneumatic clamping mechanism 4 respectively, then the worker opens the pneumatic clamping mechanism 4 and the rotary clamping mechanism 5 through a servo controller 9, the pneumatic clamping mechanism 4 and the rotary clamping mechanism 5 clamp the two products of A and B after starting, the worker opens a driving mechanism 2 and a displacement mechanism 3 through the servo controller 9 after finishing the preparation work, the driving mechanism 2 drives the product of A to rotate at a high speed through the rotary clamping mechanism 5 after starting, the displacement mechanism 3 sends the product of B to the product of A so as to enable the end faces of the two products of A and B to be attached, then the product of A generates friction with the product of B through the high-speed rotation of the product of A so as to enable the end face temperature of the two products of A and B to be raised, the two products of A and B are melted and connected together after the end face temperature of the two products of A and B is raised to a melting point, then the worker closes the pneumatic clamping mechanism 4 and the displacement mechanism 3 through the servo controller 9, the pneumatic clamping mechanism 4 is not fixed with a product B after being closed, the displacement mechanism 3 is reset after being closed, then a worker starts the flash cutting mechanism 6 and the motor 707 through the servo controller 9, the output end drives the fan blade 706 to rotate after the motor 707 is started, the fan blade 706 sucks air at the bottom of the shell 701 into the shell 701 after rotating to form air flow, then the air flow is collected through the air collecting hood 704 and matched with the air conveying pipe 702 to convey the air flow into the nozzle 703, then the air is blown to the workpiece through the nozzle 703 to accelerate the cooling speed, meanwhile, dust entering the shell 701 is reduced through the filter screen 705, the flash cutting mechanism 6 drives the cutting knife to move to cut flash after being started, the motor 707 drives the fan blade 706 to rotate and simultaneously drives one second bevel gear 808 to rotate, then the second rotating shaft 807 is driven to rotate through the meshing of the two second bevel gears 808, and the second rotating shaft 807 is slowly rotated because the diameter of one bevel gear 808 is larger than that of the other second bevel gear 808, so as to avoid the subsequent rotating wheel 804 jumping and the abrasion of the scraper 806 caused by too fast rotating speed, the second rotating shaft 807 rotates to drive one first bevel gear 802 to rotate, the first rotating shaft 803 drives the rotating wheel 804 and the magnet 805 to rotate through the engagement of the two first bevel gears 802, meanwhile, the magnet 805 attracts the metal strip generated when the product is cut to flash, the metal strip is pulled downwards along with the rotation of the magnet 805 to separate the metal strip from the product for cleaning, then the magnet 805 rotates continuously to make the metal strip collide with the scraper 806 and be scraped by the scraper 806, then the magnet 805 rotates continuously to make the metal strip lose magnetic influence in a time section and fall downwards into the collection box 801, after the cutting operation, the operator turns off the driving mechanism 2, the rotary clamping mechanism 5 and the motor 707 through the servo controller 9, then, the worker takes out the product to finish machining, the working principle of the friction welding machine is the prior art, only simple description is made here, and meanwhile, the structural components and the embodiments of the friction welding machine are more and therefore only simple description is made.
Although embodiments of the present invention have been shown and described, the present embodiments are merely illustrative of the present invention and are not intended to limit the present invention, and the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples, and those skilled in the art can make modifications, substitutions, variations, etc. of the embodiments as required without departing from the principle and spirit of the present invention, but within the scope of the claims of the present invention.
Claims (7)
1. Servo control removes overlap friction welding machine automatically, including machine main part (1), its characterized in that: actuating mechanism (2) are installed to top one side of machine main part (1), rotatory fixture (5) are installed to one side of actuating mechanism (2), the surface of actuating mechanism (2) is provided with cooling module (7), displacement mechanism (3) are installed to the top opposite side of machine main part (1), pneumatic fixture (4) are installed at the top of displacement mechanism (3), overlap cutting mechanism (6) are installed at the back of machine main part (1), the inside of machine main part (1) is provided with clearance subassembly (8).
2. The servo-controlled automatic deflashing friction welder according to claim 1, wherein: the cooling assembly (7) comprises a shell (701) connected to the outer surface of the driving mechanism (2) and a motor (707) installed on one side inside the machine body (1), a filter screen (705) is connected inside the shell (701), a gas collecting hood (704) is connected above the inside of the shell (701), the top of the gas collecting hood (704) is connected with a nozzle (703) through a gas conveying pipe (702), and the output end of the motor (707) is connected with a fan blade (706).
3. The servo-controlled automatic deflashing friction welder according to claim 2, wherein: the cleaning assembly (8) comprises a collecting box (801) arranged below the inside of the machine body (1), a scraper (806) connected to the inside of the machine body (1) and a first rotating shaft (803) and a second rotating shaft (807) respectively connected to the upper side of the inside of the machine body (1), two ends of the second rotating shaft (807) are respectively connected with a first bevel gear (802) and a second bevel gear (808), the outside of the fan blade (706) and the outside of the first rotating shaft (803) are respectively sleeved with the second bevel gear (808) and the first bevel gear (802), the top of the first rotating shaft (803) is connected with a rotating wheel (804), and the top, the bottom and two sides of the rotating wheel (804) are respectively fixed with eight magnets (805).
4. The servo-controlled automatic deflashing friction welder according to claim 2, wherein: the top of the machine main body (1) is provided with a servo controller (9), and the servo controller (9) is respectively electrically connected with the driving mechanism (2), the displacement mechanism (3), the pneumatic clamping mechanism (4), the rotary clamping mechanism (5), the flash cutting mechanism (6) and the motor (707).
5. The servo-controlled automatic deflashing friction welder according to claim 3, wherein: the diameter of one second bevel gear (808) is larger than that of the other second bevel gear (808), and the eight magnets (805) are distributed in an annular array.
6. The servo-controlled automatic deflashing friction welder according to claim 2, wherein: the filter screen (705) is in a circular truncated cone shape, and the fan blade (706) is rotatably connected with the filter screen (705) through a rotating shaft.
7. The servo-controlled automatic deflashing friction welder according to claim 5, wherein: the two first bevel gears (802) are meshed, and the two second bevel gears (808) are meshed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202123362190.6U CN216780643U (en) | 2021-12-29 | 2021-12-29 | Servo control automatic deburring friction welding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202123362190.6U CN216780643U (en) | 2021-12-29 | 2021-12-29 | Servo control automatic deburring friction welding machine |
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| CN216780643U true CN216780643U (en) | 2022-06-21 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116079221A (en) * | 2023-01-10 | 2023-05-09 | 三铃金属制品(东莞)有限公司 | Copper welding device and welding method |
| CN116275461A (en) * | 2023-05-12 | 2023-06-23 | 苏州西岩机械技术有限公司 | Gantry type friction welding machine |
| CN117532436A (en) * | 2023-12-27 | 2024-02-09 | 重庆强力模具厂 | Welding equipment for automobile power battery pack shell box |
-
2021
- 2021-12-29 CN CN202123362190.6U patent/CN216780643U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116079221A (en) * | 2023-01-10 | 2023-05-09 | 三铃金属制品(东莞)有限公司 | Copper welding device and welding method |
| CN116079221B (en) * | 2023-01-10 | 2023-07-21 | 三铃金属制品(东莞)有限公司 | Copper welding device and welding method |
| CN116275461A (en) * | 2023-05-12 | 2023-06-23 | 苏州西岩机械技术有限公司 | Gantry type friction welding machine |
| CN116275461B (en) * | 2023-05-12 | 2023-08-04 | 苏州西岩机械技术有限公司 | Gantry type friction welding machine |
| CN117532436A (en) * | 2023-12-27 | 2024-02-09 | 重庆强力模具厂 | Welding equipment for automobile power battery pack shell box |
| CN117532436B (en) * | 2023-12-27 | 2024-06-11 | 重庆强力模具厂 | Welding equipment for automobile power battery pack shell box |
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