CN216763471U - Unloader in high efficiency of motor gear shaft machine tooling - Google Patents

Unloader in high efficiency of motor gear shaft machine tooling Download PDF

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Publication number
CN216763471U
CN216763471U CN202220500513.9U CN202220500513U CN216763471U CN 216763471 U CN216763471 U CN 216763471U CN 202220500513 U CN202220500513 U CN 202220500513U CN 216763471 U CN216763471 U CN 216763471U
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China
Prior art keywords
manipulator
table module
gear shaft
sliding table
machining
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CN202220500513.9U
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Chinese (zh)
Inventor
房讯
王力
张剑
张洛乐
闫百宏
黄小宝
徐峰
刘斌
张佳明
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Jiangsu Shuanghuan Gear Co ltd
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Jiangsu Shuanghuan Gear Co ltd
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Abstract

The utility model discloses a high-efficiency loading and unloading device for machining a motor gear shaft, which comprises a machine tool body, a cross sliding table module, a mechanical arm assembly and a loading table, wherein the cross sliding table module is arranged on the machine tool body; the cross sliding table module is connected to the machine tool body, the manipulator assembly is connected to the cross sliding table module, the material carrying table is placed on one side of the machine tool body, a notch through the cross sliding table module and the manipulator assembly is formed in one end, close to the material carrying table, of the machine tool body, and two movable material supporting discs are connected to the material carrying table; the manipulator assembly comprises a 180-degree conversion cylinder, a first manipulator and a second manipulator; 180 conversion cylinder is connected in the bottom of Z axle slip table module, and first manipulator and second manipulator are connected on 180 conversion cylinder's fixing base, and are 90 between first manipulator and the second manipulator and arrange. When the automatic feeding and discharging device is used for machining operation, automatic feeding and discharging can be realized, and the working efficiency is greatly improved.

Description

Unloader in high efficiency of motor gear shaft machine tooling
Technical Field
The utility model relates to the technical field of machining, in particular to a high-efficiency loading and unloading device for machining of a motor gear shaft.
Background
Along with the continuous development of the mechanical industry, the use of the motor is more and more extensive, the motor gradually replaces the manual work to complete the operation of various projects, and the motor shaft is an important component mechanism of the motor, and the performance of the motor shaft directly influences the performance of the whole motor.
The motor gear shaft 6 shown in fig. 1 is one of a plurality of motor shafts, and a gear is provided in the middle thereof and the outer diameters of both ends are different. In prior art, when this motor gear axle carries out the machining operation, mainly go up unloading through the manual work, this kind of traditional last unloading mode is wasted time and energy, very big reduction work efficiency, especially when batch production, can not satisfy the production demand far away.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an efficient loading and unloading device for machining of a motor gear shaft, which can realize automatic loading and unloading during machining operation, greatly improve the working efficiency and solve the problems in the background art.
In order to achieve the purpose, the utility model provides the following technical scheme:
a high-efficiency loading and unloading device for machining of a motor gear shaft comprises a machine tool body, a cross sliding table module, a manipulator assembly and a loading table; the cross sliding table module is connected to the machine tool body, the manipulator assembly is connected to the cross sliding table module, the material carrying table is placed on one side of the machine tool body, a notch which passes through the cross sliding table module and the manipulator assembly is formed in one end, close to the material carrying table, of the machine tool body, and two movable material carrying discs are connected to the material carrying table.
According to a further improvement scheme of the utility model, the cross sliding table module comprises an X-axis sliding table module and a Z-axis sliding table module, the X-axis sliding table module is connected to the top end of the machine tool body through a support, one end of the X-axis sliding table module extends to the upper side of the material loading table, and the Z-axis sliding table module is connected to a sliding block of the X-axis sliding table module.
According to a further improvement scheme of the utility model, the manipulator assembly comprises a 180-degree conversion cylinder, a first manipulator and a second manipulator; 180 conversion cylinder is connected in the bottom of Z axle slip table module, and first manipulator and second manipulator are connected on 180 conversion cylinder's fixing base, and are 90 between first manipulator and the second manipulator and arrange.
The utility model has the further improvement scheme that the material carrying table is connected with two Y-axis sliding table modules in parallel, and the two material supporting discs are respectively connected to the sliding blocks of the two Y-axis sliding table modules.
The improved Y-axis sliding table module is characterized in that the four corners of the material supporting disc are connected with L-shaped connecting plates, the material supporting disc is connected to the Y-axis sliding table module through the connecting plates, a groove is formed in the material supporting disc, and accommodating grooves are formed in the two sides of the groove.
The utility model has the further improvement scheme that the accommodating grooves are arranged on the material supporting plate in a rectangular array; the accommodating groove comprises a groove A and a groove B, and the width dimension of the groove A is larger than that of the groove B.
According to a further improvement scheme of the utility model, a separation groove is arranged between two adjacent accommodating grooves.
The utility model has the further improvement scheme that four corners of the bottom of the material loading platform are connected with foot cups.
In a further improvement of the utility model, the tray is made of aluminum casting.
The utility model has the beneficial effects that:
first, the efficient loading and unloading device for machining the motor gear shaft can realize automatic loading and unloading during machining operation, and greatly improves the working efficiency.
Secondly, the efficient loading and unloading device for machining the motor gear shaft can be used for enabling a single person to be responsible for multiple devices, and labor cost of enterprises is reduced.
Thirdly, the efficient loading and unloading device for machining the motor gear shaft is matched with the first mechanical arm and the second mechanical arm through the 180-degree conversion air cylinder, when a workpiece is machined, the mechanical arm assembly can place a finished product and grab the next blank, and therefore working efficiency is further improved.
Fourthly, according to the efficient loading and unloading device for motor gear shaft machining, disclosed by the utility model, the two material supporting discs are respectively connected to the sliding blocks of the two Y-axis sliding table modules, one material supporting disc is used for placing the blank, the other material supporting disc is used for placing the finished product, and the Y-axis sliding table modules drive the two material supporting discs to move according to actual conditions, so that the stroke of the manipulator assembly is reduced, and the working efficiency is further improved.
Fifth, according to the efficient loading and unloading device for machining the motor gear shaft, disclosed by the utility model, the width dimension of the groove A is larger than that of the groove B, so that the function of misplacing is realized, and an operator is prevented from reversely placing a workpiece.
Sixth, according to the efficient loading and unloading device for machining the motor gear shaft, the separation groove is arranged between every two adjacent accommodating grooves, so that materials can be saved, the two groups of accommodating grooves are separated, and operators can see the loading and unloading device at a glance.
Seventh, the efficient loading and unloading device for machining the motor gear shaft of the utility model has the advantages that the material supporting disc is made of aluminum material by casting, and the surface of the workpiece is prevented from being abraded by utilizing the good ductility of the aluminum material.
Drawings
Fig. 1 is a schematic structural view of a motor gear shaft.
Fig. 2 and 3 are schematic overall structures of the present invention.
Fig. 4 is a schematic structural diagram of the robot assembly of the present invention.
FIG. 5 is a top view of the utility model tray.
In the figure: 1-machine tool body, 2-cross sliding table module, 201-X axis sliding table module, 202-Z axis sliding table module, 3-manipulator module, 301-plus 180 degree rotary cylinder, 302-first manipulator, 303-second manipulator, 304-fixing seat, 4-material loading table, 401-Y axis sliding table module, 402-foot cup, 5-material supporting disc, 501-connecting plate, 502-groove, 503-groove A, 504-groove B, 505-separating groove and 6-motor gear shaft.
Detailed Description
The utility model is further elucidated with reference to the drawings and the embodiments.
Example 1: as shown in fig. 1 to 5, a high-efficiency loading and unloading device for motor gear shaft machining comprises a machine tool body 1, a cross sliding table module 2, a manipulator assembly 3 and a loading table 4; the cross sliding table module 2 is connected to the machine tool body 1, the manipulator assembly 3 is connected to the cross sliding table module 2, the material loading table 4 is placed on one side of the machine tool body 1, a notch which passes through the cross sliding table module 2 and the manipulator assembly 3 is formed in one end, close to the material loading table 4, of the machine tool body 1, and the material loading table 4 is connected with two movable material supporting discs 5; the cross sliding table module 2 comprises an X-axis sliding table module 201 and a Z-axis sliding table module 202, the X-axis sliding table module 201 is connected to the top end of the machine tool body 1 through a support, one end of the X-axis sliding table module 201 extends to the upper side of the material loading table 4, and the Z-axis sliding table module 202 is connected to a sliding block of the X-axis sliding table module 201; the manipulator assembly 3 comprises a 180-degree conversion cylinder 301, a first manipulator 302 and a second manipulator 303; the 180-degree conversion cylinder 301 is connected to the bottom end of the Z-axis sliding table module 202, the first manipulator 302 and the second manipulator 303 are connected to a fixed seat 304 of the 180-degree conversion cylinder 301, and the first manipulator 302 and the second manipulator 303 are arranged in a 90-degree manner; the material carrying table 4 is connected with two Y-axis sliding table modules 401 in parallel, and the two material supporting discs 5 are respectively connected to the sliding blocks of the two Y-axis sliding table modules 401; the four corners of the material supporting disc 5 are connected with L-shaped connecting plates 501, the material supporting disc 5 is connected to the Y-axis sliding table module 401 through the connecting plates 501, a groove 502 is formed in the material supporting disc 5, and accommodating grooves are formed in the two sides of the groove 502; the accommodating grooves are arranged on the material supporting plate 5 in a rectangular array; the containing groove comprises a groove A503 and a groove B504, and the width dimension of the groove A503 is larger than that of the groove B504; a separation groove 505 is arranged between two adjacent accommodating grooves; four corners at the bottom of the material loading platform 4 are connected with foot cups 402.
Example 2: the embodiment is a further improvement of embodiment 1, and the main improvement is that in the use of embodiment 1, the motor gear shaft 6 and the material supporting disc 5 generate hard impact, so that the surface of the motor gear shaft 6 is abraded; in the present embodiment, the above-mentioned defects can be avoided, specifically:
the material supporting disc 5 is made of aluminum material through casting; the tray 5 of the embodiment is made of aluminum casting, and the surface of the workpiece is prevented from being abraded by utilizing good ductility of the aluminum.
Otherwise, this embodiment is identical to embodiment 1, and will not be described herein.
The specific working principle of the utility model is as follows:
the utility model is used with a PLC controller and a plurality of sensors, and the solenoid valves on the gas circuits of the X-axis sliding table module 201, the Y-axis sliding table module 401, the Z-axis sliding table module 202, the 180-degree conversion cylinder 301, the first manipulator 302 and the second manipulator 303 are all electrically connected with the PLC controller.
When the machine tool works, the material supporting disc 5 close to the machine tool body 1 is used for placing blanks; the material supporting disc 5 far away from the machine tool body 1 is used for placing finished products; the first manipulator 302 grabs a first blank, and the blank is mounted on a clamp of the machine tool body 1 for processing; meanwhile, the first mechanical hand 302 returns to grab a second blank, the fixed seat 304 of the 180-degree conversion cylinder 301 rotates, the second mechanical hand 303 grabs the processed first finished product, and meanwhile, the first mechanical hand 302 clamps the second blank onto the clamp; when the mechanical arm assembly 3 reaches the position above the material supporting disc 5 for placing the blanks, the fixing seat 304 of the 180-degree conversion cylinder 301 rotates, the first mechanical arm 302 again grabs the third blank, after the third blank is grabbed, the mechanical arm assembly 3 moves to the position on the material supporting disc 5 far away from the machine tool body 1, the first finished product is placed on the material supporting disc 5, the first mechanical arm 302 carries the third blank to reach the machine tool body 1, the second mechanical arm 303 grabs the second finished product, the first mechanical arm 302 installs the third blank on the clamp, the first mechanical arm 302 again grabs the fourth blank and places the second finished product, and the process is repeated.
When the motor gear shaft 6 is placed on the material supporting disc 5, the large-diameter end is placed in the groove A503, and the small-diameter end is placed in the groove B504.
The above embodiments are merely illustrative of the technical concepts and features of the present invention, and the purpose of the embodiments is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.

Claims (9)

1. The utility model provides a unloader on high-efficient of motor gear shaft machine tooling which characterized in that: comprises a machine tool body (1), a cross sliding table module (2), a manipulator assembly (3) and a material carrying table (4); the cross sliding table module (2) is connected to the machine tool body (1), the manipulator assembly (3) is connected to the cross sliding table module (2), the material loading table (4) is placed on one side of the machine tool body (1), one end, close to the material loading table (4), of the machine tool body (1) is provided with a notch through the cross sliding table module (2) and the manipulator assembly (3), and the material loading table (4) is connected with two movable material supporting discs (5).
2. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 1, wherein: cross slip table module (2) include X axle slip table module (201) and Z axle slip table module (202), and X axle slip table module (201) passes through the leg joint in the top of lathe body (1), and the one end of X axle slip table module (201) extends to the top of carrying material platform (4), and Z axle slip table module (202) are connected on the slider of X axle slip table module (201).
3. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 2, wherein: the manipulator assembly (3) comprises a 180-degree conversion cylinder (301), a first manipulator (302) and a second manipulator (303); the 180-degree conversion cylinder (301) is connected to the bottom end of the Z-axis sliding table module (202), the first manipulator (302) and the second manipulator (303) are connected to a fixing seat (304) of the 180-degree conversion cylinder (301), and the first manipulator (302) and the second manipulator (303) are arranged in a 90-degree mode.
4. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 1, wherein: two Y-axis sliding table modules (401) are connected to the material carrying table (4) in parallel, and two material supporting discs (5) are connected to the sliding blocks of the two Y-axis sliding table modules (401) respectively.
5. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 4, wherein: four corners of holding in the palm charging tray (5) are connected with connecting plate (501) of L type, hold in the palm charging tray (5) and connect on Y axle slip table module (401) through connecting plate (501), are equipped with recess (502) on holding in the palm charging tray (5), and the both sides of recess (502) are equipped with the storage tank.
6. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 5, wherein: the accommodating grooves are arranged on the material supporting plate (5) in a rectangular array; the containing groove comprises a groove A (503) and a groove B (504), and the width dimension of the groove A (503) is larger than that of the groove B (504).
7. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 6, wherein: a separation groove (505) is arranged between two adjacent accommodating grooves.
8. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 1, wherein: four corners of the bottom of the material loading platform (4) are connected with foot cups (402).
9. The efficient loading and unloading device for machining the gear shaft of the motor as claimed in claim 1, wherein: the material supporting disc (5) is made of aluminum materials through casting.
CN202220500513.9U 2022-03-09 2022-03-09 Unloader in high efficiency of motor gear shaft machine tooling Active CN216763471U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220500513.9U CN216763471U (en) 2022-03-09 2022-03-09 Unloader in high efficiency of motor gear shaft machine tooling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220500513.9U CN216763471U (en) 2022-03-09 2022-03-09 Unloader in high efficiency of motor gear shaft machine tooling

Publications (1)

Publication Number Publication Date
CN216763471U true CN216763471U (en) 2022-06-17

Family

ID=81958149

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220500513.9U Active CN216763471U (en) 2022-03-09 2022-03-09 Unloader in high efficiency of motor gear shaft machine tooling

Country Status (1)

Country Link
CN (1) CN216763471U (en)

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