CN216686259U - Workpiece processing system - Google Patents
Workpiece processing system Download PDFInfo
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- CN216686259U CN216686259U CN202123139142.0U CN202123139142U CN216686259U CN 216686259 U CN216686259 U CN 216686259U CN 202123139142 U CN202123139142 U CN 202123139142U CN 216686259 U CN216686259 U CN 216686259U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The application provides a work piece system of processing relates to pipe type work piece processing technology field. The pipe workpiece processing production line comprises a feeding frame, a transferring mechanism, at least two groups of transmission mechanisms, a positioning mechanism, processing equipment and a discharging frame, wherein the feeding frame is located at a feeding end of the processing equipment, the discharging frame is located at a discharging end of the processing equipment, the transferring mechanism corresponds to a working position of the processing equipment for processing pipe workpieces, at least one group of transmission mechanisms is arranged in the working position of the processing equipment, other transmission mechanisms correspond to the working position of the processing equipment, and the positioning mechanism corresponds to the working position of the processing equipment. This application technical scheme can realize the automatic continuous production of processes such as pipe class work piece from material loading, transmission, location drilling, retransmission to unloading, can solve traditional hoist transportation, and the positioning accuracy who proposes the mould location is low, and the uniformity is poor, and production efficiency is low, has the potential safety hazard, the many technical problem of operating personnel.
Description
Technical Field
The application relates to the technical field of pipe workpiece machining, in particular to a workpiece machining system.
Background
In the production of pipe workpieces, the drilling operation of the pipe workpieces is an important link, the drilling operation of the pipe workpieces needs to carry out feeding, transmission, drilling and discharging on the pipe workpieces, the traditional operation mode is to realize feeding, transmission and discharging through a crane or a simple crane, the positioning and drilling are realized through a simple mechanical die, the positioning precision is low, the consistency is poor, the production efficiency is low, potential safety hazards exist, a large number of operators exist, and automatic continuous production cannot be realized.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application aims to provide a pipe workpiece processing production line to realize automatic continuous production of pipe workpieces from the processes of feeding, transmission, positioning and drilling, retransmission to blanking and the like, so that the positioning accuracy and the positioning consistency of drilling are improved, and meanwhile, the production efficiency and the operation safety are improved.
In order to solve the above technical problem, an embodiment of the present application provides the following technical solutions:
the application provides a work piece system of processing, includes: the device comprises a feeding frame, a transferring mechanism, at least two groups of transmission mechanisms, a positioning mechanism, processing equipment and a discharging frame;
the feeding frame is positioned at the feeding end of the processing equipment and positioned at the side part of the transfer mechanism, and the first surface of the feeding frame is used for placing at least one pipe workpiece to be processed;
the blanking frame is positioned at the blanking end of the processing equipment and at the side part of the transfer mechanism, and the second surface of the blanking frame is used for placing the processed pipe workpieces;
the transfer mechanism corresponds to a working position of the processing equipment for processing the pipe workpieces, and is used for transferring the pipe workpieces among the feeding frame, the conveying mechanism and the discharging frame;
at least one group of the transmission mechanisms is arranged in a working position of the processing equipment, the other transmission mechanisms correspond to the working position of the processing equipment and are arranged at intervals with the transfer mechanism, and the transmission mechanisms are used for realizing the transmission of the pipe workpieces among the processing equipment, the positioning mechanism and the transfer mechanism;
the positioning mechanism corresponds to a working position of the processing equipment, is positioned between the processing equipment and the transmission mechanism corresponding to the working position, and is used for clamping and positioning the pipe workpieces during processing in the processing equipment.
In some modified embodiments of the present application, the transfer mechanism includes: the device comprises a transmission wheel, a first adjusting part, a first driving part and a first base;
the number of the first bases is at least two, and the transmission wheels and the first adjusting parts correspond to the first bases one by one respectively;
the transmission wheel is movably arranged at the top of the first base, the driving end of the first driving part is connected with the transmission wheel, and the transmission wheel can be driven by the first driving part to rotate so as to support and transmit a pipe workpiece to be transmitted;
the first adjusting portion is rotatably connected to one end, facing the transmission wheel, of the first base, the first adjusting portion can swing relative to the first base, and the transmission wheel is arranged on the first adjusting portion, so that the height of the transmission wheel relative to the first base can be increased or decreased along with the swing of the first adjusting portion.
The first regulating portion includes: the mounting piece, the first connecting piece and the first transmission piece are arranged on the base;
the transmission wheel is movably assembled in the installation part, the installation part is movably assembled on the first base, first connecting parts are arranged on the side faces of the installation part in a one-to-one correspondence mode, and the first transmission parts are arranged on the first connecting parts and used for transmitting external power to drive the installation part to turn in the first base.
In some modified embodiments of the present application, the transfer mechanism has a lifting portion that can be relative the transmission mechanism produces vertical displacement, the quantity of transfer mechanism is two sets of, is first transfer mechanism and second transfer mechanism respectively, first transfer mechanism at least the lifting portion part extends to go up the one side at work or material rest place, the second transfer mechanism at least the lifting portion part extends to one side at work or material rest place.
In some variations of the present application, the transfer mechanism further comprises: a second driving part and a guide part;
the driving end of the second driving part is propped against the bottom side of the lifting part;
the top end of the guide part is connected to the lifting part;
the lifting part can be driven by the second driving part to generate displacement relative to the transmission mechanism, and the guide part is used for limiting the displacement of the lifting part to the movement in the vertical direction.
In some modified embodiments of the present application, the height of the upper surface of the lifting portion of the transfer mechanism near the side where the loading frame is located gradually decreases from one end near the loading frame to the other end, and the upper surface of the lifting portion is provided with a first stopper, and when the pipe-like workpiece abuts against a side surface of the first stopper near the loading frame, the pipe-like workpiece corresponds to the support groove in the vertical direction;
the upper surface height of the lifting part of the transfer mechanism close to one side of the blanking frame is gradually increased from one end close to the blanking frame to the other end, and the upper surface of the lifting part is close to the end part of the blanking frame and is provided with a second stop block.
In some modified embodiments of the present application, the positioning mechanism includes: the clamping part, the rotating part, the horizontal feeding part, the second adjusting part and the second base;
the second adjusting part is movably assembled on the second base and is provided with a telescopic end for adjusting the height of the clamping part;
the horizontal feeding part is movably assembled on the telescopic end of the second adjusting part and used for driving the clamping part to move in the horizontal direction;
the clamping part is arranged on the horizontal feeding part and is used for clamping the pipe workpieces;
the rotating part is arranged on the clamping part and used for driving the clamping part to drive the pipe workpieces to rotate.
In some variations of the present disclosure, the feeding end and the discharging end are located on the same side of the processing apparatus in the first direction, the first transferring mechanism and the second transferring mechanism are located on the same side of the processing apparatus in the first direction, and the number of the conveying mechanisms is at least two, at least one set of the conveying mechanisms is disposed in a working position of the processing apparatus, and at least one set of the conveying mechanisms is disposed corresponding to the working position;
the feeding end and the discharging end are positioned on two opposite sides of the processing equipment in a first direction, the first transfer mechanism and the second transfer mechanism are respectively positioned on two opposite sides of the processing equipment in the first direction, the number of the transmission mechanisms is at least three, at least one group of the transmission mechanisms is arranged in a working position of the processing equipment, and at least one group of the transmission mechanisms is respectively arranged on two opposite sides of the processing equipment in the first direction and corresponds to the working position;
wherein the first direction is an extending direction of the pipe workpiece in the processing equipment.
In some modified embodiments of the present application, the height of the first surface gradually increases from one end near the transfer mechanism to the other end, and the first surface is provided with a first baffle at one end near the transfer mechanism;
the height of second surface is by being close to transport mechanism's one end to the other end reduces gradually, the one end that transport mechanism was kept away from to the second surface is provided with the second baffle.
In some variations of the present application, the number of the pipe-like workpieces to be machined is at least two;
the first surface is close to transport mechanism's one end is provided with stop mechanism, stop mechanism has and can follow vertical direction and stretch out the upside of first surface or shorten to the flexible end of the downside of first surface works as when flexible end stretches out, is used for spacing being close to transport mechanism one end is at least one outside the pipe type work piece to the one side at transport mechanism place rolls.
Compared with the prior art, the work piece system of processing that this application provided, transport and transmit the pipe type work piece through transport mechanism and transport mechanism, can stably transmit the pipe type work piece of treating processing to the work position of processing equipment, press from both sides tightly and fix a position the pipe type work piece in the processing equipment through positioning mechanism, can realize the automatic serialization production of pipe type work piece, can solve the production efficiency that traditional hoist transported pipe type work piece low, there is the potential safety hazard, the problem that operating personnel is many, can solve the positioning accuracy of traditional mechanical die location poor, the poor problem of uniformity.
Drawings
The above and other objects, features and advantages of exemplary embodiments of the present application will become readily apparent from the following detailed description, which proceeds with reference to the accompanying drawings. Several embodiments of the present application are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings and in which like reference numerals refer to similar or corresponding parts and in which:
fig. 1 schematically illustrates a top view structural diagram of a workpiece processing system in which a feeding frame and a discharging frame provided by an embodiment of the utility model are arranged on the same side of a processing device in a first direction;
FIG. 2 schematically shows a schematic structural view of section A-A of FIG. 1;
FIG. 3 schematically shows a schematic structural view of section B-B of FIG. 2;
fig. 4 is a schematic top view of a workpiece processing system with a feeding frame and a discharging frame on opposite sides of a first direction of a processing device according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a transport mechanism of a workpiece processing system according to an embodiment of the present invention;
fig. 6 schematically shows a structural diagram of a positioning mechanism of a workpiece processing system according to an embodiment of the present invention.
The reference numbers illustrate: the pipe workpiece conveying device comprises a blanking frame 1, a pipe workpiece 2, a conveying mechanism 3, a conveying wheel 31, a first adjusting portion 32, a mounting piece 321, a first connecting piece 322, a first transmission piece 323, a first driving portion 34, a first base 35, a control piece 36, a processing device 4, a work station 5, a positioning mechanism 6, a clamping portion 61, a rotating portion 62, a first driving piece 621, a rotating piece 622, a horizontal feeding portion 63, a second driving piece 631, a moving piece 632, a second transmission piece 633, a second adjusting portion 64, a second base 65, a transfer mechanism 7, a first transfer mechanism 71, a second transfer mechanism 72, a second driving portion 701, a first stopper 702, a lifting portion, a guide portion 704, a second connecting piece 7041, a guide rail 7042, a second stopper 705, a loading frame 8, a blocking mechanism 9, a first stopper 10 and a second stopper 11.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
It is to be noted that, unless otherwise specified, technical terms or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which this application belongs.
Example one
Referring to fig. 1 to 6, an embodiment of the present invention provides a workpiece processing system, including: the pipe processing device comprises a feeding frame 8, a transferring mechanism 7, at least two groups of transmission mechanisms 3, a positioning mechanism 6, processing equipment 4 and a discharging frame 1, wherein the feeding frame 8 is positioned at the feeding end of the processing equipment 4 and positioned at the side part of the transferring mechanism 7, the first surface of the feeding frame 8 is used for placing at least one pipe workpiece 2 to be processed, the discharging frame 1 is positioned at the discharging end of the processing equipment 4 and positioned at the side part of the transferring mechanism 7, the second surface of the discharging frame 1 is used for placing the processed pipe workpiece 2, the transferring mechanism 7 corresponds to a working position 5 of the processing equipment 4 for processing the pipe workpiece 2, the transferring mechanism 7 is used for transferring the pipe workpiece 2 among the feeding frame 8, the transmission mechanisms 3 and the discharging frame 1, at least one group of the transmission mechanisms 3 is arranged in the working position 5 of the processing equipment 4, all the other transmission device 3 corresponds to the work position 5 of the processing device 4, and with the interval of the transfer device 7 is set, the transmission device 3 is used for realizing the pipe type workpiece 2 is in the processing device 4, the positioning device 6 and the transmission between the transfer device 7, the positioning device 6 corresponds to the work position 5 of the processing device 4, and is located the processing device 4 and the corresponding to the work position 5 between the transmission device 3, for the pipe type workpiece 2 is in the clamping and positioning when processing in the processing device 4.
Specifically, in order to solve the problems of low positioning accuracy, poor consistency, low production efficiency, potential safety hazards, more operators and the like caused by the fact that the existing workpiece processing system needs to realize feeding, transmission and discharging through a crane or a simple crane and then realize positioning and drilling through a simple mechanical die, the workpiece processing system provided by the embodiment adopts a system consisting of a feeding frame 8, a transferring mechanism 7, at least two groups of transmission mechanisms 3, a positioning mechanism 6 and a discharging frame 1 and is matched with a processing device 4 for processing a pipe workpiece 2, wherein the feeding frame 8 transfers the pipe workpiece 2 to be processed to the transmission mechanism 3 through the transferring mechanism 7, the transmission mechanism 3 transfers the pipe workpiece 2 to the processing device 4, the positioning mechanism 6 can hold, rotate and feed the pipe workpiece 2 in the processing device, and the positioning effect of the pipe workpiece 2 during processing is better, the processing precision is higher, the processing equipment 4 can process the pipe workpiece 2, then the transmission mechanism 3 transports the processed pipe workpiece 2 from the processing equipment 4 to the transfer mechanism 7, the transfer mechanism 7 transfers the processed pipe workpiece 2 to the blanking rack 1, automatic continuous production of the pipe workpiece 2 from feeding, transmission, positioning, processing, retransmission to blanking and other processes is realized, the technical problems of poor consistency, low production efficiency, potential safety hazard and more operators in the traditional crane transportation can be solved, and compared with the traditional simple mold positioning, the positioning effect is good, and the precision is high; the working position 5 may be a region where the pipe workpiece 2 is processed, or the working position 5 may be a position in the same straight line as the region where the pipe workpiece 2 is processed, and the pipe workpiece 2 may be linearly transferred to the region where the pipe workpiece is processed by the transfer mechanism 3.
Wherein, the pipe workpieces 2 can be pipe workpieces 2 with different diameters, the upper material rack 8 and the lower material rack 1 can be respectively but not limited to a pair of rod pieces, the upper side of the rod piece of the upper material rack 8, the surface for placing the pipe workpiece 2 to be processed is a first plane, the upper side of the rod piece of the lower material rack 1, the surface for placing the pipe workpiece 2 to be processed is a second plane, the rod piece is fixed on the ground through a support leg on the lower side thereof, the rod piece can be but not limited to stainless steel, the rod piece of the upper material rack 8 and/or the lower material rack 1 can be obliquely placed, the inclination angle can be 5 degrees, the upper material rack 8 and the lower material rack 1 have a certain inclination angle to enable the pipe workpieces 2 to roll towards the required direction under the action of gravity, wherein one end of the upper material rack 8 close to the transfer mechanism 7 is lower than the other end, the pipe workpiece 2 on the upper side rolls towards one side close to the transfer mechanism 7, the pipe workpieces 2 on the upper side of the feeding frame 8 can be sequentially and tightly attached to one side close to the transfer mechanism 7 to be placed, so that the transfer mechanism 7 can conveniently feed the pipe workpieces 2; one end of the blanking frame 1, which is far away from the transfer mechanism 7, is lower than the other end, so that the pipe workpieces 2 on the upper side can roll to one side, which is far away from the transfer mechanism 7, and the pipe workpieces 2 on the upper side of the blanking frame 1 can be sequentially clung to one side, which is far away from the transfer mechanism 7, so that the pipe workpieces 2 stored on the upper side of the blanking frame 1 are prevented from influencing the blanking of the transfer mechanism 7; the feeding frame 8 and the discharging frame 1 may also be composed of a plurality of rods, and the rods are staggered with the lifting part 703, so that the lifting of the lifting part 703 is not affected.
The transfer mechanism 7 comprises a first transfer mechanism 71 and a second transfer mechanism 72, the first transfer mechanism 71 is arranged close to the feeding frame 8 and used for feeding the pipe workpieces 2, and the pipe workpieces 2 to be processed can be transferred from the feeding frame 8 to the transmission mechanism 3; the second transfer mechanism 72 is arranged close to the blanking frame 1, is used for blanking the pipe workpieces 2, and can transfer the processed pipe workpieces 2 from the transmission mechanism 3 to the blanking frame 1; automatic feeding and unloading process of pipe workpiece 2 can be realized through transport mechanism 7, and crane or manual handling are not needed, thereby greatly increasing working efficiency, avoiding damage of pipe workpiece 2 caused by impact and collision in crane and manual handling process, saving production raw materials and reducing production cost.
Referring to fig. 1, the first direction is an extending direction of the pipe workpieces 2 in the processing equipment 4, when the feeding end and the discharging end of the processing equipment 4 are located on the same side of the processing equipment 4 in the first direction, that is, when the feeding frame 8 and the discharging frame 1 are located on the same side of the processing equipment 4, at least two groups of the transmission mechanisms 3 are provided, one group of the transmission mechanisms is provided in the processing equipment 4 and used for transmitting the pipe workpieces 2 processed in the processing equipment 4, and the other group of the transmission mechanisms is provided between the feeding frame 8 and the discharging frame 1 and used for transmitting the pipe workpieces 2 between the transfer mechanism 7 and the processing equipment 4; referring to fig. 4, when the feeding end and the discharging end of the processing equipment 4 are located on opposite sides of the processing equipment 4 in the first direction, that is, the feeding frame 8 and the discharging frame 1 are located on two sides of the processing equipment 4, the transmission mechanism 3 is at least provided with three groups, the middle group is arranged in the processing equipment 4 and used for transmitting the pipe workpieces 2 in the processing equipment 4, the other two groups are respectively arranged on two sides of the processing equipment 4 and used for transmitting the pipe workpieces 2 between the transfer mechanism 7 and the processing equipment 4, so that the pipe workpieces 2 can automatically enter and exit from the processing equipment 4, the automatic conveying device does not need to be carried by a crane or manually, the transmission efficiency is improved, and the pipe workpieces 2 are prevented from falling and being damaged in the transmission process and even hurt surrounding personnel.
The positioning mechanism 6 is arranged between the transmission mechanism 3 and the processing equipment 4 which are arranged corresponding to the working position 5, the positioning mechanism 6 can be transmitted to the processing equipment 4 through the clamping part 61 to clamp the pipe workpiece 2 to be processed, and then the pipe workpiece 2 is rotated and fed through the rotating part 62 and the horizontal feeding part 63, so that the processing and positioning of the pipe workpiece 2 can be more accurate, the height of the clamping part 61 on the upper side of the second adjusting part 64 can be adjusted, the center of the clamping part 61 and the axis of the pipe workpiece 2 are on the same line, and the positioning mechanism 6 can adapt to the pipe workpieces 2 with different diameters.
According to the above list, the embodiment of the utility model provides a workpiece processing system, the tubular workpiece 2 is transferred and transmitted through the transfer mechanism 7 and the transmission mechanism 3, the tubular workpiece 2 to be processed can be stably transmitted to the working position 5 of the processing equipment 4, the tubular workpiece 2 in the processing equipment 4 is clamped and positioned through the positioning mechanism 6, the automatic continuous production of the tubular workpiece 2 can be realized, the problems of low production efficiency, potential safety hazard and many operators of the traditional crane for transferring the tubular workpiece 2 can be solved, and the problems of poor positioning accuracy and poor consistency of the traditional mechanical die positioning can be solved.
Further, with reference to fig. 1, in a specific implementation, the conveying mechanism 3 includes: a transmission wheel 31, a first adjusting part 32, a first driving part 34, and a first base 35, the number of the first base 35 being at least two, the transmission wheels 31 and the first adjusting parts 32 are in one-to-one correspondence with the first bases 35, the transmission wheel 31 is movably arranged on the top of the first base 35, the driving end of the first driving part 34 is connected with the transmission wheel 31, the transmission wheel 31 can rotate by the first driving part 34 to hold and transmit the pipe workpiece 2 to be transmitted, the first adjusting portion 32 is rotatably connected to an end of the first base 35 toward the transmission wheel 31, the first regulating portion 32 is swingable with respect to the first base 35, the transmission wheel 31 is provided on the first regulating portion 32, so that the height of the transmission wheel 31 relative to the first base 35 can be increased or decreased with the swing of the first regulating portion 32.
Specifically, the group of transmission mechanisms 3 may have a pair of first bases 35 and transmission wheels 31, a first adjusting portion 32 and a first driving portion 34 corresponding to the first bases 35, the first bases 35 may be a frame structure, a table structure or any structure having a supporting function, the transmission wheels 31 may be rotating wheels or rubberized steel wheels with grooves, wherein the grooves are circumferentially arranged in the middle of the rotating wheels, the width of the grooves is gradually reduced from the outer side to the inner side, the grooves may be groove bodies with arc-shaped cross sections, and may support and limit the pipe workpieces 2, and prevent the pipe workpieces 2 from deviating, or may be groove bodies with V-shaped cross sections, the V-shaped grooves may support and limit the pipe workpieces 2, and may also accommodate the pipe workpieces 2 with different diameters, the applicability is wider, the rubberized steel wheels may prevent the pipe workpieces 2 from slipping, the transmission wheels 31 may support and transmit the pipe workpieces 2, that is, the outer pipe wall of the pipe-like workpiece 2 is in contact with the outer surface of the transfer wheel 31 and is transferred in the rotation direction of the transfer wheel 31; the transmission wheel 31 is movably assembled in the first adjusting part 32 and can rotate in the first adjusting part 32, the first adjusting part 32 is movably assembled in the first base 35 and can rotate in the first base 35, the height of the transmission wheel 31 can be changed when the first adjusting part 32 turns over in the first base 35, the height of the transmission wheel 31 is adjustable, the transmission wheel 31 can keep the same height when transmitting pipe workpieces 2 with different diameters by adjusting the height of the transmission wheel 31, and the transmission mechanism 2 can adapt to transmission of the pipe workpieces 2 with different diameters.
Further, referring to fig. 1, in an implementation, the first adjusting portion 32 includes: the transmission wheel 31 is movably assembled in the installation part 321, the installation part 321 is movably assembled on the first base 35, the first connection parts 322 are correspondingly arranged on the side surfaces of the installation part 321 one by one, and the first transmission part 323 is arranged on the first connection parts 322 and used for transmitting external power and driving the installation part 321 to turn in the first base 35.
Specifically, the mounting member 321 may be, but is not limited to, a u-shaped bracket, and may be, but is not limited to, a u-shaped bracket, which includes a horizontal plate and two vertical side plates, the transmission wheel 31 is movably mounted between the two vertical side plates, the outer sides of the two side plates are movably mounted in the first base 35, the first connecting member 322 and the first transmission member 323 may be, but is not limited to, a rod member, the first connecting member 322 is a vertical rod and is connected to the outer sides of the side plates of the mounting member 321, the first transmission member 323 is a horizontal rod and is movably connected to the vertical rods, the two ends of the first transmission member 323 may be provided with the control member 36, the control member 36 is used to push the first transmission member 323, so that the first transmission member 323 performs horizontal displacement, the first transmission member 323 may drive the first connecting member 322 to turn over and further drive the mounting member 321 to turn over, so as to change the height of the transmission wheel 31, because the vertical rods perform turning motion together under the driving of the first transmission member 323, so the upset angle of a plurality of installed parts 321 is the same, the change of the height of transmission wheel 31 is also the same, can adjust each transmission wheel 31 height simultaneously, make each transmission wheel 31 highly keep unanimous, do not need to adjust one by one when adjusting transmission wheel 31 height, also can not make each transmission wheel 31 highly different because of adjustment operating problem, be convenient for more the height adjustment of transmission wheel 31, need not adjust the height of transmission wheel 31 one by one, the operating time is saved, and the work efficiency is increased.
Further, referring to fig. 1, in an implementation, the transfer mechanism 7 has an elevator 703 capable of generating vertical displacement with respect to the conveying mechanism 3, the number of the transfer mechanisms 7 is two, namely, a first transfer mechanism 71 and a second transfer mechanism 72, at least the elevator 703 of the first transfer mechanism 71 extends partially to a side where the upper stack 8 is located, and at least the elevator 703 of the second transfer mechanism 72 extends partially to a side where the lower stack 1 is located.
Specifically, the lifting portion 703 in the transfer mechanism 7 can lift and move down the pipe workpiece 2 by reciprocating, and then transfer the pipe workpiece 2: the lifting part 703 of the first transfer mechanism 71 extends to one side of the upper material rack 8, so that the third surface of the lifting part 703 has an overlapping part with the upper material rack 8 in the horizontal direction, and the plane of the overlapping part can stably lift the pipe workpieces 2 to be transferred, so that the first transfer mechanism 71 can stably lift the pipe workpieces 2 from the upper side of the upper material rack 8; the lifting part 703 part of the second transfer mechanism 72 extends to one side where the blanking frame 1 is located, so that the fourth surface of the lifting part 703 has an overlapping part with the blanking frame 1 in the horizontal direction, the plane of the overlapping part can stably put down the pipe type workpiece 2 to be transferred, the pipe type workpiece 2 to be processed can fall on the blanking frame 1, and the pipe type workpiece 2 is prevented from axially falling off in the transfer process and falling on the ground to cause damage or smash surrounding workers.
Further, with reference to fig. 1, in a specific implementation, the transfer mechanism 7 further includes: the driving end of the second driving part 701 abuts against the bottom side of the lifting part 703, the top end of the guiding part 704 is connected to the lifting part 703, the lifting part 703 can be driven by the second driving part 701 to generate displacement relative to the transmission mechanism 3, and the guiding part 704 is used for limiting the displacement of the lifting part 703 to the movement in the vertical direction.
Specifically, the second driving portion 701 may be, but is not limited to, a matching mechanism of an air cylinder and an air cylinder rod, the air cylinder rod is inserted into the air cylinder, the air cylinder can drive the air cylinder rod to move up and down, and the lifting portion 703 can be pushed to move up and down when the air cylinder rod moves up and down; the guide portion 704 may be, but is not limited to, a matching structure of the second connecting member 7041 and the guide rail 7042, wherein the second connecting member 7041 may be, but is not limited to, two rod members, upper ends of the rod members are respectively assembled on two sides of the lifting portion 703, lower ends of the rod members are respectively inserted into the guide rail 7042 extending in the vertical direction, the lifting portion 703 may be limited to move only in the vertical direction, and when the pipe-type workpiece 2 rolls on the upper side of the lifting portion 703, the center of gravity of the lifting portion 703 changes, so that the second driving portion 701 receives a large lateral force, and the service life of the second driving portion 701 is affected.
Further, referring to fig. 1, in a specific implementation, the height of the upper surface of the lifting portion 703 of the transferring mechanism 7 near the side where the loading frame 8 is located is gradually reduced from one end near the loading frame 8 to the other end, a first stopper 702 is disposed on the upper surface of the lifting portion 703, when the pipe workpiece 2 abuts against the surface of one side of the first stopper 702 near the loading frame 8, the pipe workpiece 2 corresponds to the supporting groove in the vertical direction, the height of the upper surface of the lifting portion 703 of the transferring mechanism 7 near the side where the unloading frame 1 is located is gradually increased from one end near the unloading frame 1 to the other end, and a second stopper is disposed on the end portion of the upper surface of the lifting portion 703 near the unloading frame 1.
Specifically, the upper surface of the lifting part 703 is a plane for transferring the tubular workpiece 2, wherein the upper surface of the lifting part 703 in the first transfer mechanism 71 is a third surface, the upper surface of the lifting part 703 in the second transfer mechanism 72 is a fourth surface, the lifting part 703 can be, but is not limited to, a group of rods capable of lifting, and specifically, a rod with a smooth surface can be adopted to avoid scratching the tubular workpiece 2, and the cross-sectional shape of the rod can be circular, wherein the lifting part 703 of the first transfer mechanism 71 extends to the side where the upper rack 8 is located, so that the third surface and the first surface have an overlapping portion in the horizontal direction, the lifting part 703 of the second transfer mechanism 72 extends to the side where the lower rack 1 is located, and the fourth surface and the second surface have an overlapping portion in the horizontal direction; the lifting part 703 can incline to a certain angle towards one side of the blanking frame 16, and the inclination angle can be 5 degrees, so that the pipe workpiece 2 can roll on the upper side of the lifting part 703 under the action of the self gravity.
When the lifting part 703 of the first transfer mechanism 71 is lifted, at least one tubular workpiece 2 on the side of the loading frame 8 close to the support mechanism can be lifted, the tubular workpiece 2 can roll towards the support mechanism side on the upper side of the lifting part 703 of the first transfer mechanism 71 after being lifted, and is stopped by the first stopper 702 when reaching the first stopper 702, wherein the first stopper 702 can be but is not limited to an iron rectangular stopper, the first stopper 702 has a certain height which can be higher than the diameter of the tubular workpiece 2, and has a function of stopping the tubular workpiece 2 from continuously rolling, so as to prevent the tubular workpiece 2 from rolling off from the lifting part 703 of the first transfer mechanism 71, and the outer side of the first stopper 702 can be wrapped with a buffer layer which can be made of sponge and provides buffer for the tubular workpiece 2 and the first stopper 702, the first stopper 702 is right above the side of the support groove close to the loading frame 1, the pipe type workpiece 2 can just fall into the supporting groove when descending; the second stopper is located the tip that the lift portion 703 of second transport mechanism 72 is close to blanking frame 1 one side, the second stopper has a take the altitude, can be higher than the diameter of pipe class work piece 2, it continues rolling function to have the prevention pipe class work piece 2, avoid pipe class work piece 2 to roll from the lift portion 703 of second transport mechanism 72, can fall on blanking frame 1 when making pipe class work piece 2 descend, and the second stopper outside also parcel has the buffer layer, this buffer layer can be made by the sponge, can provide the buffering for pipe class work piece 2 and second stopper, avoid pipe class work piece 2 to roll because of the speed is too fast to take place to collide with and damage with the second stopper.
Further, with reference to fig. 1, in an implementation, the positioning mechanism 6 includes: clamping part 61, rotating part 62, horizontal feed portion 63, second adjustment portion 64 and second base 65, second adjustment portion 64 movable assembly is in on the second base 65, second adjustment portion 64 has flexible end, is used for adjusting the height of clamping part 61, horizontal feed portion 63 movable assembly is in second adjustment portion 64 flexible end is last, is used for the drive clamping part 61 removes in the horizontal direction, clamping part 61 sets up horizontal feed portion 63 is last, is used for the centre gripping tubular workpiece 2, the setting of rotating part 62 on the clamping part 61, be used for the drive clamping part 61 drives tubular workpiece 2 is rotatory.
Specifically, the clamping portion 61 may be but is not limited to a clamp, and may hold the tubular workpiece 2 tightly to complete the fixing of the tubular workpiece 2, the second adjusting portion 64 may be but is not limited to a height-adjustable bracket, and the support legs of the bracket are disposed on the second base 65 and can be extended and retracted to change the height of the support surface on the bracket, so as to adjust the height of the clamping portion 61, so that the center line of the clamping portion 61 may correspond to the axis of the tubular workpiece 2, and the tubular workpiece 2 is conveniently clamped;
the rotating portion 62 includes a first driving member 621 and a rotating member 622, the clamping portion 61 is movably mounted in the rotating member 622 and can rotate in the rotating member 622, the first driving member 621 can be but is not limited to a servo motor, an output end of the first driving member 621 is mounted on the clamping portion 61 and can drive the clamping portion 61 to rotate, and the rotation angle can be precisely controlled; the horizontal feeding portion 63 includes a second driving element 631, a moving element 632 and a second transmission element 633, the moving element 632 may be but not limited to a flat plate with a pulley, the clamping portion 61 is disposed on the moving element 632 through the rotating portion 62, the moving element 632 may drive the clamping portion 61 to move in the horizontal direction, the second transmission element 633 may be but not limited to a structure matching a gear and a rack, the moving element 632 may be driven by the second driving element 631 to move, and the specific moving distance is controllable, the second driving element 631 may be but not limited to a servo motor, and when the clamping portion 61 is driven to move in the horizontal direction, the feeding distance may be precisely controlled; when the pipe workpiece 2 is conveyed to the processing equipment 4, the pipe workpiece 2 can be clamped through the positioning mechanism 6, the angle and the position of the pipe workpiece 2 in the processing equipment 4 are changed through the rotating part 62 and the horizontal feeding part 63 in the positioning mechanism 6, the pipe workpiece 2 can be accurately positioned, and the processing precision of the pipe workpiece 2 is improved.
Further, referring to fig. 1, in a specific implementation, the feeding end and the discharging end are located on the same side of the processing apparatus 4 in the first direction, the first transferring mechanism 71 and the second transferring mechanism 72 are located on the same side of the processing apparatus 4 in the first direction, the number of the transferring mechanisms 3 is at least two, at least one group of the transferring mechanisms 3 is disposed in the working position 5 of the processing apparatus 4, at least one group of the transferring mechanisms 3 is disposed corresponding to the working position 5, the feeding end and the discharging end are located on opposite sides of the processing apparatus 4 in the first direction, the first transferring mechanism 71 and the second transferring mechanism 72 are respectively located on opposite sides of the processing apparatus 4 in the first direction, the number of the transferring mechanisms 3 is at least three, at least one group of the transferring mechanisms is disposed in the working position 5 of the processing apparatus 4, the processing equipment 4 is provided with at least one group of transmission mechanisms 3 at two opposite sides of a first direction corresponding to the working positions 5, wherein the first direction is the extending direction of the pipe workpieces 2 in the processing equipment 4.
Specifically, the material loading end and the material unloading end of processing equipment 4 can be in same one side, material loading frame 8 and material unloading frame 1 all set up the one side at processing equipment 4, transmission device 3 can set up two sets ofly, a set of work position 5 at processing equipment 4, a set of work position 5 that corresponds sets up between material loading frame 8 and material unloading frame 1, transmission device 3's transmission wheel 31 direction of rotation is opposite during material loading and unloading, treat the pipe type work piece 2 of processing and the pipe type work piece 2 of accomplishing the processing and pass in and out from one side of processing equipment 4 on the first direction.
The material loading end and the material unloading end of the processing equipment 4 can be arranged on two opposite sides of the processing equipment 4 in the first direction, the material loading frame 8 and the material unloading frame 1 are also arranged on two opposite sides of the processing equipment 4 in the first direction, the transmission mechanism 3 can be provided with three groups, one group is arranged in the working position 5 of the processing equipment 4, the other two groups are respectively arranged on two opposite sides of the processing equipment 4 in the first direction and correspond to the working position 5, the rotating directions of the transmission wheels 31 of the transmission mechanism 3 are the same during material loading and material unloading, and the pipe type workpieces 2 to be processed pass in and out from the two sides of the processing equipment 4 in the first direction.
Further, referring to fig. 1, in a specific implementation, the height of the first surface gradually increases from one end close to the transfer mechanism 7 to the other end, a first baffle 10 is disposed at one end of the first surface close to the transfer mechanism 7, the height of the second surface gradually decreases from one end close to the transfer mechanism 7 to the other end, and a second baffle 11 is disposed at one end of the second surface far from the transfer mechanism 7.
Specifically, the upper surface of going up work or material rest 81 is the first surface, the first surface is used for storing the pipe type work piece 2 of treating processing, the one end that the transport mechanism 7 was kept away from to the first surface is higher than the other end, the first surface is a continuous inclined plane, the angle of its slope can be 5, make the first surface when supporting pipe type work piece 2, can let pipe type work piece 2 roll to 3 directions of transmission device in proper order, it is spacing to carry out pipe type work piece 2 through first baffle 10, avoid pipe type work piece 2 landing from last work or material rest 8, one deck shock attenuation overcoat can wrap up in the first baffle 10 outside, the shock attenuation overcoat can nevertheless not be limited to a foam-rubber cushion, can cushion to gliding pipe type work piece 2 of first baffle 10 directions, avoid pipe type work piece 2 and first baffle 10 collisions to receive the damage, save production material, and reduce production cost.
The upper surface of the blanking frame 1 is a second surface, the second surface is used for storing the processed pipe workpieces 2, one end of the second surface close to the transfer mechanism 7 is higher than the other end, the second surface is a continuous inclined surface, the inclination angle of the second surface can be 5 degrees, the processed pipe workpieces 2 can roll on the second surface, the second baffle 11 has a certain height, the pipe workpieces 2 can be prevented from continuously rolling and stop at the position of the second baffle 11, the pipe workpieces 2 falling from the second lifting part 703 can roll to the position of the second baffle 11 instead of stopping at the original position, the processed pipe workpieces 2 stored on the second surface do not influence the placement of new processed pipe workpieces 2, a layer of damping coat can wrap the outer side of the second baffle 11, the damping coat can be but not limited to a sponge cushion, and can cushion the pipe workpieces 2 sliding towards the direction of the second baffle 11, the pipe workpiece 2 and the second baffle 11 are prevented from being damaged due to collision, production materials are saved, and production cost is reduced.
Further, referring to fig. 1, in a specific implementation, the number of the tubular workpieces 2 to be processed is at least two, the first surface is close to one end of the transfer mechanism 7, the blocking mechanism 9 is provided with a telescopic end which can extend out of the upper side of the first surface or shorten to the lower side of the first surface along the vertical direction, and when the telescopic end extends out, the telescopic end is used for limiting the tubular workpieces 2 to roll towards one side where the transfer mechanism 7 is located, the tubular workpieces 2 are close to at least one end of the transfer mechanism 7, and the other end of the tubular workpieces 2 is not.
Specifically, when the rod members of the feeding frame 8 are inclined at a certain angle, and the number of the pipe workpieces 2 placed on the upper side of the feeding frame 8 is greater than the number of the pipe workpieces 2 transferred by the transfer mechanism 7 at one time, the blocking mechanism 9 can be arranged on the feeding frame 8 to block the pipe workpieces 2 which do not need to be transferred in the current processing, so that the pipe workpieces 2 in transfer are prevented from being influenced; the number of the blocking mechanisms 9 is more than 2, the blocking mechanisms 9 are symmetrically arranged on two sides of the axis direction of the pipe workpieces 2 to avoid the pipe workpieces 2 from being inclined, the blocking mechanisms 9 can be but not limited to a matching structure of an air cylinder and an air rod, the air rod is inserted in the air cylinder, the air cylinder can drive the air rod to move up and down, the maximum extending height of the air rod can be adjusted according to the diameter of the pipe workpieces 2, the pipe workpieces 2 can be prevented from rolling towards the supporting mechanism 3 when the air rod extends out, the blocking mechanisms 9 are arranged in the material loading frame 8 and can be adjusted horizontally according to the diameter of the pipe workpieces 2, the pipe workpieces 2 can be limited when the air rod extends out, at least one pipe workpiece 2 closest to one end of the transfer mechanism 7 can not roll towards one side of the transfer mechanism 7, and the lifting part 703 can not be interfered by other pipe workpieces 2 when transferring at least one pipe workpiece 2 to be processed, when the pipe workpieces 2 are transported, the air rod extends out, after the pipe workpieces 2 are transported once, the air rod retracts, so that the pipe workpieces 2 roll to one side of the transport mechanism 7 to prepare for next transportation.
It should be noted that in the description of the present specification, the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present invention; the terms "connected," "mounted," "secured," and the like are to be construed broadly and include, for example, fixed connections, removable connections, or integral connections; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. A workpiece processing system, comprising: the device comprises a feeding frame, a transferring mechanism, at least two groups of transmission mechanisms, a positioning mechanism, processing equipment and a discharging frame;
the feeding frame is positioned at the feeding end of the processing equipment and positioned at the side part of the transfer mechanism, and the first surface of the feeding frame is used for placing at least one pipe workpiece to be processed;
the blanking frame is positioned at the blanking end of the processing equipment and at the side part of the transfer mechanism, and the second surface of the blanking frame is used for placing the processed pipe workpieces;
the transfer mechanism corresponds to a working position of the processing equipment for processing the pipe workpieces, and is used for transferring the pipe workpieces among the feeding frame, the conveying mechanism and the discharging frame;
at least one group of the transmission mechanisms is arranged in a working position of the processing equipment, the other transmission mechanisms correspond to the working position of the processing equipment and are arranged at intervals with the transfer mechanism, and the transmission mechanisms are used for realizing the transmission of the pipe workpieces among the processing equipment, the positioning mechanism and the transfer mechanism;
the positioning mechanism corresponds to a working position of the processing equipment, is positioned between the processing equipment and the transmission mechanism corresponding to the working position, and is used for clamping and positioning the pipe workpieces during processing in the processing equipment.
2. The workpiece processing system of claim 1,
the transmission mechanism includes: the device comprises a transmission wheel, a first adjusting part, a first driving part and a first base;
the number of the first bases is at least two, and the transmission wheels and the first adjusting parts correspond to the first bases one by one respectively;
the transmission wheel is movably arranged at the top of the first base, the driving end of the first driving part is connected with the transmission wheel, and the transmission wheel can be driven by the first driving part to rotate so as to support and transmit a pipe workpiece to be transmitted;
the first adjusting portion is rotatably connected to one end, facing the transmission wheel, of the first base, the first adjusting portion can swing relative to the first base, and the transmission wheel is arranged on the first adjusting portion, so that the height of the transmission wheel relative to the first base can be increased or decreased along with the swing of the first adjusting portion.
3. The workpiece processing system of claim 2,
the first regulating portion includes: the mounting piece, the first connecting piece and the first transmission piece are arranged on the base;
the transmission wheel is movably assembled in the installation part, the installation part is movably assembled on the first base, first connecting parts are arranged on the side faces of the installation part in a one-to-one correspondence mode, and the first transmission parts are arranged on the first connecting parts and used for transmitting external power to drive the installation part to turn in the first base.
4. The workpiece processing system of claim 2,
transport mechanism has can be relative transport mechanism produces the lift portion of vertical displacement, transport mechanism's quantity is two sets of, is first transport mechanism and second transport mechanism respectively, first transport mechanism at least lift portion part extends to go up the one side at work or material rest place, the second transport mechanism at least lift portion part extends to one side at work or material rest place.
5. The workpiece processing system of claim 4,
the transfer mechanism further comprises: a second driving part and a guide part;
the driving end of the second driving part is propped against the bottom side of the lifting part;
the top end of the guide part is connected to the lifting part;
the lifting part can be driven by the second driving part to generate displacement relative to the transmission mechanism, and the guide part is used for limiting the displacement of the lifting part to the movement in the vertical direction.
6. The workpiece processing system of claim 5,
the height of the upper surface of the lifting part of the transfer mechanism close to the side where the material loading frame is located is gradually reduced from one end close to the material loading frame to the other end, a first stop block is arranged on the upper surface of the lifting part, and when the pipe type workpiece abuts against the surface of one side, close to the material loading frame, of the first stop block, the pipe type workpiece corresponds to the support groove in the vertical direction;
the upper surface height of the lifting part of the transfer mechanism close to one side of the blanking frame is gradually increased from one end close to the blanking frame to the other end, and the upper surface of the lifting part is close to the end part of the blanking frame and is provided with a second stop block.
7. The workpiece processing system of claim 1,
the positioning mechanism includes: the clamping part, the rotating part, the horizontal feeding part, the second adjusting part and the second base;
the second adjusting part is movably assembled on the second base and is provided with a telescopic end for adjusting the height of the clamping part;
the horizontal feeding part is movably assembled on the telescopic end of the second adjusting part and used for driving the clamping part to move in the horizontal direction;
the clamping part is arranged on the horizontal feeding part and is used for clamping the pipe workpieces;
the rotating part is arranged on the clamping part and used for driving the clamping part to drive the pipe workpieces to rotate.
8. The workpiece processing system of claim 4,
the feeding end and the discharging end are positioned on the same side of the processing equipment in a first direction, the first transfer mechanism and the second transfer mechanism are positioned on the same side of the processing equipment in the first direction, the number of the transmission mechanisms is at least two, at least one group of the transmission mechanisms is arranged in a working position of the processing equipment, and at least one group of the transmission mechanisms is arranged corresponding to the working position;
the feeding end and the discharging end are positioned on two opposite sides of the processing equipment in a first direction, the first transfer mechanism and the second transfer mechanism are respectively positioned on two opposite sides of the processing equipment in the first direction, the number of the transmission mechanisms is at least three, at least one group of the transmission mechanisms is arranged in a working position of the processing equipment, and at least one group of the transmission mechanisms is respectively arranged on two opposite sides of the processing equipment in the first direction and corresponds to the working position;
wherein the first direction is an extending direction of the pipe workpiece in the processing equipment.
9. The workpiece processing system of claim 1,
the height of the first surface is gradually increased from one end close to the transfer mechanism to the other end, and a first baffle is arranged at one end of the first surface close to the transfer mechanism;
the height of second surface is by being close to transport mechanism's one end to the other end reduces gradually, the one end that transport mechanism was kept away from to the second surface is provided with the second baffle.
10. The workpiece processing system of claim 1 or 8,
the number of the pipe workpieces to be machined is at least two;
the first surface is close to transport mechanism's one end is provided with stop mechanism, stop mechanism has and can follow vertical direction and stretch out the upside of first surface or shorten to the flexible end of the downside of first surface works as when flexible end stretches out, is used for spacing being close to transport mechanism one end is at least one outside the pipe type work piece to the one side at transport mechanism place rolls.
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Effective date of registration: 20221228 Address after: 102200 Beijing science and Technology Park of Changping District Bai Fu Road 10 Beikong building room 707A Patentee after: BEIJING HINEN-HITECH PETROLEUM TECHNOLOGY DEVELOPMENT Co.,Ltd. Address before: 100102 No.8, pingcui West Road, Chaoyang District, Beijing Patentee before: ANTON OILFIELD SERVICES (GROUP) Ltd. |
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