CN216473533U - Novel metal material does not have acid electrolysis phosphorization for phosphorization device - Google Patents
Novel metal material does not have acid electrolysis phosphorization for phosphorization device Download PDFInfo
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- CN216473533U CN216473533U CN202122309247.XU CN202122309247U CN216473533U CN 216473533 U CN216473533 U CN 216473533U CN 202122309247 U CN202122309247 U CN 202122309247U CN 216473533 U CN216473533 U CN 216473533U
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Abstract
The utility model discloses a novel phosphating device for acid-free electrolytic phosphating of metal materials, which comprises a phosphating tank, a mounting port, a heating tank, heating wires, a conveying belt, guide rollers, a charging chute, a liquid discharge hole, a cover body, an exhaust pipe, an air filter, an exhaust fan, a discharging hopper and an electrode plate, wherein the bottom of the phosphating tank is provided with the mounting port, the inner side of the mounting port is fixedly provided with the heating tank in a sealing way, the bottom of the heating tank is in an open design, the heating wires are arranged on the inner side of the heating tank, the conveying belt is arranged above the phosphating tank, the inner side of the phosphating tank is rotatably provided with two guide rollers from top to bottom, the upper belt surface of the conveying belt is in rolling connection with the bottoms of the upper guide rollers, compared with the prior art, the phosphating device can quickly and efficiently phosphorize the metal materials, the phosphating efficiency and effect of the metal materials are improved, the automation degree is high, the labor intensity of workers is reduced, and the popularization and the application are convenient.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to the technical field of metal processing equipment, in particular to a novel phosphating device for acid-free electrolytic phosphating of metal materials.
[ background of the utility model ]
Electrolytic phosphating is a surface treatment process in which a metal surface is provided with a phosphate film by applying a voltage between the metal immersed in a phosphating bath and an electrode. The process is characterized in that electrochemical reaction, namely formation of a phosphating film, is carried out through electrolysis, and at present, the electrolytic phosphating device for acid-free electrolytic phosphating of metal materials has the following technical defects: 1. the existing electrolytic phosphorization device has a simple structure, needs manpower to place metal materials into a phosphorization box, needs manpower to take out the metal materials in the phosphorization box after the phosphorization of the metal materials is finished, not only is the labor intensity of workers large, but also the phosphorization speed of the metal materials is very low because the metal materials cannot enter the phosphorization box in a flowing mode; 2. the toxic steam generated after the phosphating solution is heated is directly discharged into the air to cause environmental pollution.
[ Utility model ] content
The utility model aims to solve the problems in the prior art and provides a novel phosphating device for acid-free electrolytic phosphating of metal materials.
In order to achieve the purpose, the utility model provides a novel phosphating device for acid-free electrolytic phosphating of metal materials, which comprises a phosphating box, a mounting port, a heating box, heating wires, a conveying belt, guide rollers, a charging chute, a liquid discharge hole, a cover body, an exhaust pipe, an air filter, an exhaust fan, a discharging hopper and an electrode plate, wherein the bottom of the phosphating box is provided with the mounting port, the inner side of the mounting port is fixedly provided with the heating box in a sealing way, the bottom of the heating box is in an open design, the inner side of the heating box is provided with the heating wires, the conveying belt is arranged above the phosphating box, the inner side of the phosphating box is rotatably provided with two guide rollers from top to bottom, the upper layer belt surface of the conveying belt is in rolling connection with the bottom of the upper guide roller, the lower layer belt surface of the conveying belt is in rolling connection with the bottom of the lower guide roller, and the belt surface of the conveying belt is uniformly provided with a plurality of charging chutes distributed along the width direction of the conveying belt, evenly set up a plurality of outage that run through the conveyer belt on the area face of conveyer belt, the fixed cover body that is equipped with directly over the bonderizing case, the fixed communicating blast pipe in bottom with the cover body that is equipped with in top of the cover body, the inboard of the entry end of blast pipe is fixed and is equipped with air cleaner, the inboard of the exit end of blast pipe is fixed and is equipped with the air exhauster, the fixed hopper that is equipped with down in top of the cover body, the exit end of hopper links up with the input of conveyer belt down, the inboard of bonderizing case is fixed and is equipped with the plate electrode.
Preferably, the conveyor belt and the guide rollers are both made of a corrosion-resistant material.
Preferably, a valve is arranged on the side part of the lower hopper.
Preferably, a drain pipe with a plug is communicated with the lower side part of the phosphating tank, and a plurality of wheeled support legs are fixedly arranged at the bottom of the phosphating tank.
As preferred, the lateral part of bonderizing box is located the fixed material platform that connects that is equipped with under the output of conveyer belt, connect the material platform to include mounting panel, telescopic link, spring, connect flitch and waterlogging caused by excessive rainfall hole, mounting panel and bonderizing box fixed connection, the fixed telescopic link that is equipped with a plurality of evenly distributed in upper portion of mounting panel, be equipped with directly over the mounting panel and connect the flitch, the upper end of telescopic link and the bottom fixed connection who connects the flitch, every the outside of telescopic link all is equipped with the spring, the upper surface that connects the flitch evenly sets up a plurality of waterlogging caused by excessive rainfall holes that run through and connect the flitch.
The utility model has the beneficial effects that: according to the utility model, the cover body is arranged, toxic steam generated in the phosphating box is gathered by the cover body, the toxic steam is pumped into the exhaust pipe through the exhaust fan, the air filter is used for fully filtering the toxic steam entering the exhaust pipe, toxic components in the gas are filtered, and the pollution of the gas to the environment is reduced. Compared with the prior art, can fast and efficiently phosphorize metal materials, promote the efficiency and the effect of metal material phosphorization, degree of automation is high, has reduced workman's intensity of labour, convenient to popularize and apply.
The features and advantages of the present invention will be described in detail by embodiments in conjunction with the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a cross-sectional view showing the structure of a novel phosphating device for acid-free electrolytic phosphating of a metal material.
FIG. 2 is a schematic structural diagram of a conveyor belt of the phosphating device for the acid-free electrolytic phosphating of the novel metal material.
In the figure: 1-phosphating box, 2-mounting port, 3-heating box, 4-heating wire, 5-conveying belt, 6-guide roller, 7-charging chute, 8-liquid discharge hole, 9-cover body, 10-exhaust pipe, 11-air filter, 12-exhaust fan, 13-discharging hopper, 131-valve, 14-electrode plate, 15-liquid discharge pipe, 16-material receiving table, 161-mounting plate, 162-telescopic rod, 163-spring, 164-material receiving plate and 165-water drainage hole.
[ detailed description ] embodiments
Referring to fig. 1 and 2, the utility model relates to a novel phosphating device for acid-free electrolytic phosphating of metal materials, which comprises a phosphating box 1, a mounting port 2, a heating box 3, heating wires 4, a conveying belt 5, guide rollers 6, a charging chute 7, a liquid discharge hole 8, a cover body 9, an exhaust pipe 10, an air filter 11, an exhaust fan 12, a discharging hopper 13 and an electrode plate 14, wherein the bottom of the phosphating box 1 is provided with the mounting port 2, the inner side of the mounting port 2 is fixedly provided with the heating box 3 in a sealing manner, the bottom of the heating box 3 is in an open design, the heating wires 4 are arranged on the inner side of the heating box 3, the conveying belt 5 is arranged above the phosphating box 1, the inner side of the phosphating box 1 is rotatably provided with two guide rollers 6 from top to bottom, the upper layer of the conveying belt 5 is in rolling connection with the bottom of the upper guide roller 6, the lower layer of the conveying belt 5 is in rolling connection with the bottom of the lower guide roller 6, the device comprises a conveyor belt 5, a plurality of charging chutes 7 distributed along the width direction of the conveyor belt 5 are uniformly arranged on the belt surface of the conveyor belt 5, a plurality of liquid discharge holes 8 penetrating through the conveyor belt 5 are uniformly arranged on the belt surface of the conveyor belt 5, a cover body 9 is fixedly arranged right above a phosphating box 1, an exhaust pipe 10 communicated with the bottom of the cover body 9 is fixedly arranged at the top of the cover body 9, an air filter 11 is fixedly arranged at the inner side of the inlet end of the exhaust pipe 10, an exhaust fan 12 is fixedly arranged at the inner side of the outlet end of the exhaust pipe 10, a blanking hopper 13 is fixedly arranged at the top of the cover body 9, the outlet end of the blanking hopper 13 is connected with the input end of the conveyor belt 5, a plate 14 is fixedly arranged at the inner side of the phosphating box 1, the conveyor belt 5 and a guide roller 6 are both made of corrosion-resistant materials, a valve 131 is arranged at the lateral part of the blanking hopper 13, and a liquid discharge pipe 15 with a plug is communicated with the lower lateral part of the phosphating box 1, the fixed a plurality of band pulley landing legs that are equipped with in bottom of bonderizing box 1, the lateral part of bonderizing box 1 is located the fixed material platform 16 that connects that is equipped with under the output of conveyer belt 5, connect material platform 16 to include mounting panel 161, telescopic link 162, spring 163, connect flitch 164 and waterlogging caused by excessive rainfall hole 165, mounting panel 161 and bonderizing box 1 fixed connection, the fixed telescopic link 162 that is equipped with a plurality of evenly distributed in upper portion of mounting panel 161, be equipped with material receiving plate 164 directly over the mounting panel 161, the upper end of telescopic link 162 and the bottom fixed connection who connects flitch 164, every the outside of telescopic link 162 all is overlapped and is equipped with spring 163, material receiving plate 164's upper surface evenly sets up a plurality of waterlogging caused by excessive rainfall holes 165 that run through material receiving plate 164.
The working process of the utility model is as follows: when the metal material needs to be subjected to electrolytic phosphating, the electric heating wire 4, the conveying belt 5 and the exhaust fan 12 are started firstly, then the valve 131 on the lower hopper 13 is opened, the metal material in the lower hopper 13 falls to the upper surface of the conveying belt 5 at a constant speed from the lower end of the lower hopper 13, the metal material in the lower hopper 13 is temporarily blocked by the belt surface of the conveying belt 5 and cannot be discharged due to the fact that the lower end of the lower hopper 13 is attached to the upper surface of the conveying belt 5, when the charging chute 7 on the surface of the conveying belt 5 moves to be right below the outlet end of the lower hopper 13, the metal material just falls into the charging chute 7, the conveying belt 5 conveys the metal material in the charging chute 7 into the phosphating tank 1, at the moment, the conveying belt 5 can be closed, then voltage is applied between the metal material which is not filled with the reaction liquid and the electrode plate 14 to enable the surface of the metal material to form a phosphating film, the electric heating wire 4 heats up and transfers the heat to the heating box 3 after being electrified, the heating box 3 transfers the heat to the phosphating reaction liquid in the phosphating box 1 to provide the thermal environment required by the reaction, when the phosphating of the metal material in the phosphating tank 1 is finished, the conveyer belt 5 can be started again, the conveyer belt 5 outputs the metal material which is immersed in the reaction liquid from the phosphating tank 1, the metal material in the charging chute 7 at the rear part is conveyed to the reaction liquid again, the reaction liquid carried out by the conveyor belt 5 drops into the phosphating tank 1 from the liquid discharge hole 8, the output metal material drops on the upper part of the material receiving plate 164, so that the spring 163 and the telescopic rod 162 are compressed and shortened, can cushion the impact force of metal material whereabouts, prevent effectively that metal material from receiving violent impact and damaging, exhaust fan 12 takes out the steam that produces in the bonderizing box 1 to the blast pipe 10 in, and air cleaner 11 carries out abundant filtration to the steam through blast pipe 10, and the steam after being filtered is taken away by exhaust fan 12 and is discharged. Compared with the prior art, can fast and efficiently phosphorize metal materials, promote the efficiency and the effect of metal material phosphorization, degree of automation is high, has reduced workman's intensity of labour, convenient to popularize and apply.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.
Claims (5)
1. The utility model provides a novel metal material does not have acid electrolysis phosphorization with bonderizing device which characterized in that: comprises a phosphorization box (1), a mounting port (2), a heating box (3), electric heating wires (4), a conveyer belt (5), guide rollers (6), a charging chute (7), a liquid discharge hole (8), a cover body (9), an exhaust pipe (10), an air filter (11), an exhaust fan (12), a blanking hopper (13) and an electrode plate (14), wherein the mounting port (2) is formed in the bottom of the phosphorization box (1), the heating box (3) is fixedly arranged on the inner side of the mounting port (2) in a sealing manner, the bottom of the heating box (3) is designed in an open manner, the electric heating wires (4) are arranged on the inner side of the heating box (3), the conveyer belt (5) is arranged above the phosphorization box (1), two guide rollers (6) are rotatably arranged on the inner side of the phosphorization box (1) from top to bottom, and the upper layer belt surface of the conveyer belt (5) is in rolling connection with the bottoms of the guide rollers (6) above, the lower layer belt surface of the conveying belt (5) is in rolling connection with the bottom of a guide roller (6) below, a plurality of charging chutes (7) distributed along the width direction of the conveying belt (5) are uniformly formed in the belt surface of the conveying belt (5), a plurality of liquid discharge holes (8) penetrating through the conveying belt (5) are uniformly formed in the belt surface of the conveying belt (5), a cover body (9) is fixedly arranged right above the phosphating tank (1), an exhaust pipe (10) communicated with the bottom of the cover body (9) is fixedly arranged at the top of the cover body (9), an air filter (11) is fixedly arranged on the inner side of the inlet end of the exhaust pipe (10), an exhaust fan (12) is fixedly arranged on the inner side of the outlet end of the exhaust pipe (10), a blanking hopper (13) is fixedly arranged at the top of the cover body (9), and the outlet end of the blanking hopper (13) is connected with the input end of the conveying belt (5), an electrode plate (14) is fixedly arranged on the inner side of the phosphorization box (1).
2. The phosphating device for the acid-free electrolytic phosphating of a novel metal material as claimed in claim 1, characterized in that: the conveying belt (5) and the guide roller (6) are both made of corrosion-resistant materials.
3. The phosphating device for the acid-free electrolytic phosphating of a novel metal material as claimed in claim 1, characterized in that: and a valve (131) is arranged on the side part of the discharging hopper (13).
4. The phosphating device for the acid-free electrolytic phosphating of a novel metal material as claimed in claim 1, characterized in that: the liquid discharge pipe (15) with a plug is communicated with the lower side of the phosphating box (1), and a plurality of belt wheel supporting legs are fixedly arranged at the bottom of the phosphating box (1).
5. The phosphating apparatus for acid-free electrolytic phosphating of a novel metal material according to any one of claims 1 to 4, characterized in that: the utility model discloses a phosphating tank, including phosphating tank (1), lateral part be located the output of conveyer belt (5) under fixed material platform (16) that connects, connect material platform (16) to include mounting panel (161), telescopic link (162), spring (163), connect flitch (164) and waterlogging caused by excessive rainfall hole (165), mounting panel (161) and phosphating tank (1) fixed connection, the fixed telescopic link (162) that are equipped with a plurality of evenly distributed in upper portion of mounting panel (161), be equipped with material receiving plate (164) directly over mounting panel (161), the upper end of telescopic link (162) and the bottom fixed connection who connects flitch (164), every the outside of telescopic link (162) all overlaps and is equipped with spring (163), material receiving plate (164) upper surface evenly sets up a plurality of waterlogging caused by excessive rainfall holes (165) that run through material receiving plate (164).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122309247.XU CN216473533U (en) | 2021-09-22 | 2021-09-22 | Novel metal material does not have acid electrolysis phosphorization for phosphorization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122309247.XU CN216473533U (en) | 2021-09-22 | 2021-09-22 | Novel metal material does not have acid electrolysis phosphorization for phosphorization device |
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| Publication Number | Publication Date |
|---|---|
| CN216473533U true CN216473533U (en) | 2022-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122309247.XU Active CN216473533U (en) | 2021-09-22 | 2021-09-22 | Novel metal material does not have acid electrolysis phosphorization for phosphorization device |
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| CN (1) | CN216473533U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115445839A (en) * | 2022-09-07 | 2022-12-09 | 山东健源生物科技有限公司 | Intelligent information spraying system and method for silage additive |
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2021
- 2021-09-22 CN CN202122309247.XU patent/CN216473533U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115445839A (en) * | 2022-09-07 | 2022-12-09 | 山东健源生物科技有限公司 | Intelligent information spraying system and method for silage additive |
| CN115445839B (en) * | 2022-09-07 | 2023-07-14 | 山东健源生物科技有限公司 | Intelligent informatization spraying system and intelligent informatization spraying method for silage additive |
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