CN209886661U

CN209886661U - Novel die casting sand washing device

Info

Publication number: CN209886661U
Application number: CN201920434525.4U
Authority: CN
Inventors: 王振
Original assignee: Suzhou Steels Precision Machinery Manufacturing Co Ltd
Current assignee: Suzhou Steels Precision Machinery Manufacturing Co Ltd
Priority date: 2019-04-02
Filing date: 2019-04-02
Publication date: 2020-01-03
Anticipated expiration: 2029-04-02

Abstract

The utility model discloses a novel die casting washed sand device, comprises a workbench, the driving roller is installed to the lower extreme symmetry of workstation, the gyro wheel is installed to the upper end symmetry of workstation, the outside roll connection of driving roller and gyro wheel has the conveyer belt, the upper end of conveyer belt has set gradually the die casting and places the case, the upper end of workstation is fixed with the mounting bracket, it is provided with two, two to go up the mounting bracket the top of going up the mounting bracket is fixed with the roof, the upper end of roof is fixed with the cleaning solution case, the water pump is installed to the lower extreme of roof. The utility model discloses a set up workstation, driving roller, PLC controller, circulating water tank, single cylinder engine, gyro wheel, conveyer belt, die casting and place case, cleaning solution case, water pump, drying fan, shower head and photoelectric sensor, the washing volume of having solved equipment is low, is difficult to satisfy enterprise's batchization's operation production and its functional single problem.

Description

Novel die casting sand washing device

Technical Field

The utility model relates to a die casting processing technology field specifically is a novel die casting washed out sand device.

Background

The die casting is a part which is generally called a die casting, and is a pressure casting mechanical die casting machine which is used for installing a casting die, and copper, zinc, aluminum or aluminum alloy parts with shapes and sizes limited by the die are cast by pouring metal such as copper, zinc, aluminum or aluminum alloy which is heated to be liquid into a feeding port of the die casting machine through die casting of the die casting machine. The die casting after the preliminary working can have impurity, need carry out the sand removal processing to the die casting, and the sand removal of die casting is handled with the mode of washing liquid usually, gets rid of the adnexed debris of die casting surface.

Through the retrieval, patent publication No. CN208288568U discloses a sand washing device of five metals die casting, including the bottom plate, place the sand washing jar on the bottom plate, the top of sand washing jar is provided with the washing liquid for opening and in the sand washing jar, and the top activity of sand washing jar is provided with a foundry goods placer that can move to in the sand washing jar.

The sand washing device of a hardware die casting among the prior art has the shortcoming not enough:

1. the device has simple design, very low processing amount and low efficiency, and cannot meet the large-scale sand removal work of enterprises;

2. the sand removing effect of the device is not good enough, and foreign matters outside the die casting cannot be completely cleaned in a soaking mode;

3. the device has single functionality, lacks the drying mechanism after the sand removal, can not accomplish the drying work of die casting after the sand removal.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides a novel die casting washed sand device has solved the washing volume of equipment and has hanged down, is difficult to satisfy enterprise's batched operation production and its functional single problem.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel die casting sand washing device, includes the workstation, the driving roller is installed to the lower extreme symmetry of workstation, the gyro wheel is installed to the upper end symmetry of workstation, the outside roll connection of driving roller and gyro wheel has the conveyer belt, the upper end of conveyer belt has set gradually the die casting and places the case, the upper end of workstation is fixed with the mounting bracket, it is provided with two to go up the mounting bracket the top of mounting bracket is fixed with the roof, the upper end of roof is fixed with the cleaning solution case, the water pump is installed to the lower extreme of roof, the lower extreme at the roof is fixed through the base to the water pump, the output port of water pump is connected with the shower, the end of shower is fixed with the shower head, the externally mounted of water pump has the support, be provided with photoelectric sensor on the outer wall.

Preferably, a single-cylinder engine is fixed at the upper end of the workbench, a driving wheel is arranged inside the roller, and the output end of the single-cylinder engine is in transmission connection with the driving wheel.

Preferably, the upper end of the workbench is provided with a circulating water tank, and the circulating water tank is positioned under the spray header.

Preferably, the LED lamp is installed to the lower extreme of roof, and the LED lamp is provided with two, one of them the outside of going up the mounting bracket is fixed with the diaphragm, and the lower extreme of diaphragm installs the drying fan, the drying fan is located the top that the case was placed to the die casting.

Preferably, the input port of the water pump is connected with the cleaning solution tank through a water pipe.

Preferably, the lower extreme of workstation is fixed with the support, the externally mounted of workstation has the PLC controller, photoelectric sensor's output and the input electric connection of PLC controller, the output of PLC controller and the input electric connection of water pump.

Preferably, the inside of conveyer belt has set gradually the bar connecting band, the bottom of die casting placing box has evenly seted up the discharge orifice.

(III) advantageous effects

The utility model provides a novel die casting washed out sand device possesses following beneficial effect:

(1) the utility model discloses a set up workstation, conveyer belt, die casting and place case, cleaning solution case, water pipe and water pump, the utility model discloses a work efficiency is high, can realize the sand removal work of die casting fast, and then satisfies the batchization operation production of enterprise, has solved equipment work efficiency low, the slow problem of sand removal speed, the utility model discloses a mode that the conveyer belt transported carries out the sand removal, places the die casting in the inside that the case was placed to the die casting during the use, washs through the effect of water pump and shower head, has removed the die casting and has sunk a plurality of steps such as soaking, salvage from, can realize the washing of die casting fast, very big improvement the sand removal efficiency of die casting.

(2) The utility model discloses a set up cleaning solution case, water pipe and water pump, the utility model discloses a sand removal is effectual, can thoroughly clear away the outside adnexed debris of die casting, has improved sand removal effect, and then has strengthened the working property of equipment, has solved the unsatisfactory problem of equipment sand removal effect, the utility model discloses a mode that the shower head was jettisoned carries out sand removal, and the washing liquid is beaten and can have certain impact force on the die casting, and this kind of impact force helps going on of sand removal work, can simpler realization sand removal work, and traditional equipment is direct to soak the die casting in the inside of washing liquid, and this device has better result of use relatively.

(3) The utility model discloses a set up diaphragm and dry fan, the utility model discloses set up the dry mechanism after the die casting sand removal, can air-dry the processing to the die casting, get rid of the outside adnexed water stain of die casting, the subsequent processing operation of the die casting of being convenient for has solved the problem that equipment lacks air-dry mechanism.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the reclaimed water pump of the present invention;

FIG. 3 is a schematic structural view of the conveying belt of the present invention;

fig. 4 is the structure schematic diagram of the medium pressure casting placing box of the utility model.

The reference numbers in the figures are: 1. a work table; 2. a driving roller; 3. a support; 4. a PLC controller; 5. a circulating water tank; 6. mounting a frame; 7. a single cylinder engine; 8. a roller; 9. a driving wheel; 10. a conveyor belt; 11. a die casting placing box; 12. a cleaning solution tank; 13. a water pipe; 14. a water pump; 15. a transverse plate; 16. an LED lamp; 17. a drying fan; 18. a base; 19. a shower pipe; 20. a shower head; 21. a support; 22. a photosensor; 23. a strip-shaped connecting belt; 24. a water flowing hole; 25. a top plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-4, the utility model provides a technical solution: a novel die casting sand washing device comprises a workbench 1, transmission rollers 2 are symmetrically installed at the lower end of the workbench 1, idler wheels 8 are symmetrically installed at the upper end of the workbench 1, the transmission rollers 2 and the idler wheels 8 are both arranged on the outer side of the workbench 1, a conveying belt 10 is connected to the outer portions of the transmission rollers 2 and the idler wheels 8 in a rolling mode, a die casting placing box 11 is sequentially arranged at the upper end of the conveying belt 10, a strip-shaped connecting belt 23 is sequentially arranged inside the conveying belt 10, the strip-shaped connecting belt 23 can be made of plastic materials or metal materials, a gap is reserved in the middle of the strip-shaped connecting belt, water flow is not facilitated, water flow holes 24 are uniformly formed in the bottom of the die casting placing box 11, water flow is facilitated, a single-cylinder engine 7 is fixed at the upper end of the workbench 1, a driving wheel 9 is arranged inside the idler wheel 8, the output end of the single-cylinder, the upper mounting frames 6 are provided with two upper mounting frames 6, top plates 25 are fixed at the top ends of the two upper mounting frames 6, LED lamps 16 are installed at the lower ends of the top plates 25, the two LED lamps 16 are convenient for night illumination of the device, a transverse plate 15 is fixed at the outer part of one upper mounting frame 6, a drying fan 17 is installed at the lower end of the transverse plate 15, the drying fan 17 is positioned above a die casting placing box 11 and is convenient for drying the die casting, a cleaning liquid box 12 is fixed at the upper end of the top plate 25, a water pump 14 is installed at the lower end of the top plate 25, the water pump 14 is fixed at the lower end of the top plate 25 through a base 18, an input port of the water pump 14 is connected with the cleaning liquid box 12 through a water pipe 13, a spray pipe 19 is connected with an output port of the water pump 14, a spray head 20 is fixed at the tail end of the spray pipe 19, a, circulating water tank 5 is used for holding the washing liquid of backward flow, the externally mounted of water pump 14 has support 21, be provided with photoelectric sensor 22 on the outer wall of support 21, photoelectric sensor 22's model is PS-56R, the lower extreme of workstation 1 is fixed with support 3, the externally mounted of workstation 1 has PLC controller 4, PLC controller 4's model is 6ES7231-7PB22-0XA8, for known prior art, during operation photoelectric sensor 22's output and PLC controller 4's input electric connection, PLC controller 4's output and water pump 14's input electric connection.

When the die casting cleaning machine is used, a die casting is placed inside the die casting placing box 11, the single-cylinder engine 7 is started, the single-cylinder engine 7 drives the roller 8 to rotate under the action of the transmission wheel 9, the conveying belt 10 further operates, the photoelectric sensor 22 is installed at the lower end of the water pump 14, when the die casting placing box 11 operates below the water pump 14, the photoelectric sensor 22 detects an optical signal of the die casting placing box 11, the signal is transmitted to the PLC 4, the PLC 4 controls the water pump 14 to operate, the water pump 14 cleans the die casting under the action of the spray header 20, cleaning liquid is sprayed outside the die casting to perform sand cleaning operation, the cleaning liquid after sand cleaning flows into the circulating water tank 5, recycling and use are convenient, when the die casting placing box 11 is far away from the water pump 14, the water pump 14 stops operating, external cleaning of the die casting is completed, the mode is simple and efficient, and can meet the requirement of mass production of enterprises, a drying fan 17 is installed behind the water pump 14 to perform air drying work on the die casting after cleaning, so as to facilitate the subsequent processing of the die casting, and the drying fan 17 is known and disclosed in the prior art.

To sum up can, the utility model discloses a set up workstation 1, driving roller 2, PLC controller 4, circulation tank 5, single cylinder engine 7, gyro wheel 8, conveyer belt 10, die casting and place case 11, cleaning solution case 12, water pump 14, drying fan 17, shower head 20 and photoelectric sensor 22, it is low to have solved the washing volume of equipment, is difficult to satisfy enterprise's batched operation production and its functional single problem.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel die casting sand washing device, includes workstation (1), its characterized in that: the automatic cleaning device is characterized in that transmission rollers (2) are symmetrically installed at the lower end of the workbench (1), idler wheels (8) are symmetrically installed at the upper end of the workbench (1), conveying belts (10) are connected to the outer portions of the transmission rollers (2) and the idler wheels (8) in a rolling mode, die casting placing boxes (11) are sequentially arranged at the upper ends of the conveying belts (10), an upper mounting frame (6) is fixed to the upper end of the workbench (1), a top plate (25) is fixed to the top end of the upper mounting frame (6), a cleaning liquid box (12) is fixed to the upper end of the top plate (25), a water pump (14) is installed at the lower end of the top plate (25), the water pump (14) is fixed to the lower end of the top plate (25) through a base (18), a spray pipe (19) is connected to an output port of the water pump (14), and a spray head (20) is fixed to, a support (21) is installed outside the water pump (14), and a photoelectric sensor (22) is arranged on the outer wall of the support (21).

2. The novel die casting sand washing device according to claim 1, characterized in that: a single-cylinder engine (7) is fixed at the upper end of the workbench (1), a driving wheel (9) is arranged inside the roller (8), and the output end of the single-cylinder engine (7) is in transmission connection with the driving wheel (9).

3. The novel die casting sand washing device according to claim 1, characterized in that: the upper end of the workbench (1) is provided with a circulating water tank (5), and the circulating water tank (5) is positioned under the spray header (20).

4. The novel die casting sand washing device according to claim 1, characterized in that: LED lamp (16) are installed to the lower extreme of roof (25), and LED lamp (16) are provided with two, one of them the external fixation of going up mounting bracket (6) has diaphragm (15), and the lower extreme of diaphragm (15) installs drying fan (17), drying fan (17) are located the top that case (11) was placed to the die casting.

5. The novel die casting sand washing device according to claim 1, characterized in that: the input port of the water pump (14) is connected with the cleaning liquid tank (12) in a mode of a water pipe (13).

6. The novel die casting sand washing device according to claim 1, characterized in that: the lower extreme of workstation (1) is fixed with support (3), the externally mounted of workstation (1) has PLC controller (4), the output of photoelectric sensor (22) and the input electric connection of PLC controller (4), the output of PLC controller (4) and the input electric connection of water pump (14).

7. The novel die casting sand washing device according to claim 1, characterized in that: the inside of conveyer belt (10) has set gradually strip connecting band (23), discharge orifices (24) have evenly been seted up to the bottom of die casting placing box (11).