CN216427652U

CN216427652U - Dyeing microfiber pad dyeing device

Info

Publication number: CN216427652U
Application number: CN202122863139.7U
Authority: CN
Inventors: 陈漾; 王伟强; 傅建锋; 吴凌伟
Original assignee: Fujian Zhongyu New Material Technology Co ltd
Current assignee: Fujian Zhongyu New Material Technology Co ltd
Priority date: 2021-11-19
Filing date: 2021-11-19
Publication date: 2022-05-03
Anticipated expiration: 2031-11-19

Abstract

The utility model discloses a dyeing microfiber pad dyeing device, including horizontal stand, vertical frame, the fabric guide roll, the compress roller, dye jar and transmission roller, vertical frame bottom is fixed with the pad dye jar, bilateral symmetry is equipped with the baffle around the horizontal frame middle part, the compress roller is a plurality of and all sets up between two baffles, both sides outside extension has the bull stick around the compress roller, it is connected with the slide to rotate on the bull stick, slide from top to bottom sets up on the baffle, the axial of compress roller sets up along the horizontal direction, the axis of adjacent compress roller is parallel to each other and is located different level. The utility model provides a microfiber pad dyeing equipment, the vertical cloth pressing rollers arranged in rows extrude and pad-dye microfiber for many times in a smaller space, thus optimizing the occupied space of the equipment and leading coloring to be more uniform; the liftable dyestuff jar has made things convenient for clearance and the maintenance of compress roller promptly, also helps the reuse of dyestuff, reduces the dyestuff extravagant.

Description

Dyeing microfiber pad dyeing device

Technical Field

The utility model relates to a tie-dyeing equipment specifically is a super fine pad dyeing device of dyeing.

Background

Superfine fiber synthetic leather is a novel high-grade artificial leather made of superfine fibers, can be used in various fields such as shoes, bags, furniture, automotive interiors and the like, and has the characteristics of genuine leather and indexes superior to the genuine leather. Polyurethane synthetic leather using a three-dimensional network structure ultrafine fiber non-woven fabric as a base fabric is a new generation of synthetic leather developed in recent years, and is called fourth generation artificial leather, which is comparable to high-grade natural leather, has the inherent moisture absorption and air permeability of natural leather, and is superior to natural leather in chemical resistance, water resistance, mildew resistance and the like.

Pad dyeing refers to a dyeing process in which the fabric is impregnated with a liquor and then subjected to nip roll pressure to cause the liquor to penetrate the fabric and remove the remaining liquor. The pad dyeing method is characterized in that after the fabric is soaked in a dye liquor for a short time, a roller is used for pad pressing, the dye liquor is squeezed into tissue gaps of the fabric, and redundant dye liquor is removed, so that the dye is uniformly distributed on the fabric. The dye is dyed in the subsequent steaming or baking treatment, the fabric is soaked in the dye liquor for only several seconds to several tens of seconds, and the dye liquor (usually called the residual rolling ratio, and calculated by the weight percentage of dry cloth) carried on the padded fabric is not much and is between 30 and 100 percent.

At present, the pad dyeing process of the superfine fiber synthetic leather is generally finished by manpower or a pad dyeing machine, the efficiency of the manual pad dyeing is low, and the dye is wasted; the pad dyeing roller of the traditional pad dyeing machine is usually fixed in a dye vat, so that the pad dyeing roller is inconvenient to clean and maintain and the dye is inconvenient to replace.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a super fine pad dyeing device of dyeing to solve above-mentioned technical problem.

In order to achieve the above object, the utility model provides a following technical scheme: a dyeing microfiber pad dyeing device comprises a bracket, a cloth guide roller, a cloth pressing roller and a transmission roller which are arranged on the bracket, wherein microfiber is sequentially output through the cloth guide roller, the cloth pressing roller and the transmission roller, the support comprises a horizontal frame and a vertical frame fixed at the bottom of the horizontal frame, the cloth guide roller and the cloth pressing roller are both fixed at the left side and the right side of the top of the horizontal frame, a rolling dye vat is fixed at the bottom of the vertical frame, guide plates are symmetrically arranged at the front side and the rear side of the middle part of the horizontal frame, the cloth pressing rollers are arranged between the two guide plates, the front side and the rear side of the cloth pressing rollers are extended outwards to form rotating rods, the rotating rod is rotatably connected with a sliding plate, the horizontal frame is provided with a driving component for driving the sliding plate to slide up and down, the sliding plate is arranged on the guide plate in a vertically sliding mode, the axial direction of the cloth pressing roller is arranged along the horizontal direction, and the central axes of the cloth pressing rollers are adjacent to each other and are parallel to each other and located at different horizontal heights.

Preferably, the gliding spout about supplying the slide is seted up to the baffle inboard, the spout has been seted up the extension groove on keeping away from one side inner wall of compress roller, outwards extend on the slide and have the extension board of card income extension groove, one side that the slide was kept away from to the extension board is fixed with the drive block, a side end face that the drive block is close to the slide in the laminating of baffle outside mutually, the I shape is personally submitted to the cross section of drive block, extension board after the slide is made up.

Preferably, the guide plates on the front side and the rear side of the horizontal frame are respectively provided with two sets of guide plates which are arranged in a bilateral symmetry mode, the driving assembly comprises motors arranged on the front side and the rear side of the horizontal frame, fixing plates are arranged at the upper end and the lower end of the outer side of each guide plate, the driving assembly further comprises a lead screw penetrating through the fixing plates at the upper end and the lower end, the lead screw is arranged on the fixing plates in a rotating mode, a bevel gear is fixed to the top end of the lead screw, the driving assembly further comprises a reverse bevel gear arranged at the top end of an output shaft of the motor, and the reverse bevel gear is meshed with the bevel gears located on the left side and the right side of the motor.

Preferably, all inlay in the fixed plate and be equipped with the bearing, in the lead screw was fixed in the bearing inner race, the lead screw rotated through the cooperation with the bearing and set up on the fixed plate.

Preferably, horizontal plates are symmetrically arranged on the front side and the rear side of the vertical frame, a scraper is arranged between the horizontal plates, the scraper is arranged on one side, close to the transmission roller, of the horizontal plates, and a cloth groove through which the industrial and super fibers penetrate is formed in the scraper.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model provides a microfiber pad dyeing equipment, the vertical cloth pressing roller arranged in a row carries out multiple extrusion pad dyeing to microfiber in a smaller space, namely, the occupied space of the equipment is optimized, coloring can be more uniform, and coloring degree of microfiber is facilitated; liftable slide drives the compress roller and slides from top to bottom and helps the reuse of dyestuff, and simple structure, controls the convenience, can effectively reduce the cost of labor, reduces the dyestuff waste.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic front view of the whole of the present embodiment;

fig. 2 is a schematic cross-sectional view of a-a in fig. 1.

In the drawings, the reference numbers indicate the following list of parts:

1. a cloth guide roller; 2. a cloth pressing roller; 3. a transfer roller; 4. a horizontal frame; 5. a vertical frame; 6. rolling a dye vat; 7. a guide plate; 8. a rotating rod; 9. a slide plate; 10. a chute; 11. an extension groove; 12. an extension plate; 13. a drive block; 14. a motor; 15. a fixing plate; 16. a screw rod; 17. a bevel gear; 18. a reverse taper gear; 19. a bearing; 20. a horizontal plate; 21. a scraper.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: a dyeing microfiber pad dyeing device comprises a support, a cloth guide roller 1, a cloth pressing roller 2 and a transmission roller 3, wherein the cloth guide roller 1, the cloth pressing roller 2 and the transmission roller 3 are arranged on the support, microfiber is sequentially output through the cloth guide roller 1, the cloth pressing roller 2 and the transmission roller 3, the support comprises a horizontal frame 4 and a vertical frame 5 fixed at the bottom of the horizontal frame 4, the cloth guide roller 1 and the cloth pressing roller 2 are fixed at the left side and the right side of the top of the horizontal frame 4, a pad dyeing cylinder 6 is fixed at the bottom of the vertical frame 5, guide plates 7 are symmetrically arranged at the front side and the rear side of the middle part of the horizontal frame 4, the cloth pressing rollers 2 are multiple and are respectively arranged between the two guide plates 7, rotating rods 8 extend outwards from the front side and the rear side of the cloth pressing rollers 2, sliding plates 9 are rotatably connected onto the rotating rods 8, a driving assembly for driving the sliding plates 9 to slide up and down is arranged on the horizontal frame 4, the sliding plates 9 are arranged on the guide plates 7 in a vertical sliding manner, the axial of cloth pressing roller 2 sets up along the horizontal direction, and is adjacent the axis of cloth pressing roller 2 is parallel to each other and is located different level.

Specifically, the gliding spout 10 about supplying slide 9 is seted up to 7 inboards of baffle, spout 10 has seted up extension groove 11 on keeping away from one side inner wall of compress roller 2, outwards extend on slide 9 has the extension board 12 of card income extension groove 11, one side that slide 9 was kept away from to extension board 12 is fixed with drive block 13, a side end face that drive block 13 is close to slide 9 in the laminating of 7 outsides of baffle, the I shape is personally submitted in transversal behind slide 9 combination to drive block 13, extension board 12, can make slide 9 drive compress roller 2 more stable up-and-down through this mode to make the fine dip-dyeing jar interior fuel of compress roller 2, what need explain is: a plurality of cloth pressing rollers 2 are all rotatably arranged on the sliding plate 9 through the rotating rod 8, and the driving block 13 and the extension plate 12 are all arranged at the top of the sliding plate 9.

Specifically, the guide plates 7 on the front side and the rear side of the horizontal frame 4 are arranged symmetrically, the driving assembly comprises motors 14 arranged on the front side and the rear side of the horizontal frame 4, fixing plates 15 are arranged at the upper end and the lower end of the outer side of each guide plate 7, the driving assembly further comprises a lead screw 16 penetrating through the fixing plates 15 at the upper end and the lower end, the lead screw 16 is rotatably arranged on the fixing plates 15, a bevel gear 17 is fixed at the top end of the lead screw 16, the driving assembly further comprises a reverse bevel gear 18 arranged at the top end of an output shaft of the motor 14, the reverse bevel gear 18 is meshed with the bevel gears 17 positioned on the left side and the right side of the motor 14, and the driving block 13 can be stably driven to slide up and down in the mode, so that the sliding plate 9 is driven to slide up and down on the guide plates 7, and the cloth pressing roller 2 is infected with fuel in the dyeing tank.

Specifically, bearings 19 are embedded in the fixing plate 15, the lead screw 16 is fixed in an inner ring of the bearings 19, and the lead screw 16 is rotatably arranged on the fixing plate 15 through matching with the bearings 19.

Specifically, bilateral symmetry is equipped with horizontal plate 20 around vertical frame 5, two be equipped with scraper blade 21 between the horizontal plate 20, scraper blade 21 sets up in one side that horizontal plate 20 is close to transmission roller 3, sets up the cloth groove that worker's super fine passed on scraper blade 21, and through scraper blade 21's setting, can retrieve the unnecessary dyestuff that overflows on the super fine, be favorable to the reuse of dyestuff.

One specific application example of this embodiment is:

when the device is used, dye is filled into a dye vat, a node motor 14 is used, the motor 14 drives an inverted bevel gear 18 to rotate, the inverted bevel gear 18 rotates to a top bevel gear 17 to rotate so as to drive a screw rod 16 to rotate, the screw rod 16 drives a driving block 13 to slide downwards so as to drive a sliding plate 9 to slide downwards, the sliding plate 9 slides downwards to drive a cloth pressing roller 2 to slide into the dye vat for dip dyeing fuel, the motor 14 drives the inverted bevel gear 18 to rotate reversely so as to drive the cloth pressing roller 2 to move upwards and separate from the dye vat, the super fiber is conveyed to the cloth pressing roller 2 by a cloth guide roller 1 so as to contact with the dye, the super fiber soaked by the dye is arranged in a row in the vertical direction, and arranged in a gap of the cloth pressing roller 2 parallel to each other in the row direction to form an s-shaped route to advance, the pad dyeing operation is completed under the extrusion of the roller 23 and the roller, and the cloth subjected to the pad dyeing is transferred by a transmission roller 3 to perform the next process.

The utility model provides a microfiber pad dyeing equipment, vertical cloth pressing roller 2 that sets up in a row carries out many times extrusion pad dyeing to the microfiber in a less space, has optimized the occupation of land space of equipment promptly, and can make to color more evenly, is favorable to the chroma of going up of microfiber; the cloth pressing roller 2 capable of being lifted helps to recycle the dye, is simple in structure and convenient to control, can effectively reduce labor cost and reduce dye waste.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate medium, and may be used for communicating the inside of two elements or for interacting with each other, unless otherwise specifically defined, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to the specific circumstances.

Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.

Claims

1. The utility model provides a super fine pad dyeing device of dyeing, includes the support and sets up fabric guide roller (1), compress roller (2) and transmission roller (3) on the support, and super fine exports its characterized in that in proper order through fabric guide roller (1), compress roller (2) and transmission roller (3): the cloth guide and dyeing machine is characterized in that the support comprises a horizontal frame (4) and a vertical frame (5) fixed at the bottom of the horizontal frame (4), the cloth guide roller (1) and the cloth pressing roller (2) are fixed at the left side and the right side of the top of the horizontal frame (4), a dyeing cylinder (6) is fixed at the bottom of the vertical frame (5), guide plates (7) are symmetrically arranged at the front side and the rear side of the middle part of the horizontal frame (4), the cloth pressing rollers (2) are multiple and are arranged between the guide plates (7), rotating rods (8) extend outwards from the front side and the rear side of the cloth pressing roller (2), sliding plates (9) are rotatably connected onto the rotating rods (8), driving assemblies for driving the sliding plates (9) to slide up and down are arranged on the horizontal frame (4), the sliding plates (9) are slidably arranged on the guide plates (7) up and down, the axial direction of the cloth pressing roller (2) is arranged along the horizontal direction, the central axes of the adjacent cloth pressing rollers (2) are parallel to each other and are positioned at different horizontal heights.

2. The dyed microfiber pad dyeing device according to claim 1, wherein: guide plate (7) inboard is seted up and is supplied gliding spout (10) about slide (9), spout (10) are kept away from and have been seted up extending groove (11) on the one side inner wall of compress roller (2), outwards extend on slide (9) have card to go into extending plate (12) of extending groove (11), one side that slide (9) were kept away from in extending plate (12) is fixed with drive block (13), a side end face that drive block (13) are close to slide (9) in the laminating mutually in guide plate (7) outside, drive block (13), extending plate (12) are in the transversal I shape of personally submitting behind slide (9) combination.

3. The dyed microfiber pad dyeing device according to claim 2, wherein: the guide plate (7) of horizontal frame (4) front and back side all is equipped with two sets of and bilateral symmetry setting, and drive assembly is including setting up motor (14) in both sides around horizontal frame (4), and the upper and lower both ends in guide plate (7) outside are equipped with fixed plate (15), and drive assembly is still including lead screw (16) that run through both ends fixed plate (15) from top to bottom, lead screw (16) rotate to set up on fixed plate (15), and lead screw (16) top is fixed with bevel gear (17), and drive assembly is still including setting up in back taper gear (18) on motor (14) output shaft top, back taper gear (18) with be located the motor (14) left and right sides bevel gear (17) mesh mutually.

4. The dyed microfiber pad dyeing device according to claim 3, wherein: all inlay in fixed plate (15) and be equipped with bearing (19), lead screw (16) are fixed in bearing (19) inner circle in, lead screw (16) rotate through the cooperation with bearing (19) and set up on fixed plate (15).

5. The dyed microfiber pad dyeing device according to claim 1, wherein: horizontal plates (20) are symmetrically arranged on the front side and the rear side of the vertical frame (5), a scraper (21) is arranged between the horizontal plates (20), the scraper (21) is arranged on one side, close to the transmission roller (3), of the horizontal plate (20), and a cloth groove through which the industrial and super fibers penetrate is formed in the scraper (21).