CN214032960U - Mangle device with similar breathing effect - Google Patents
Mangle device with similar breathing effect Download PDFInfo
- Publication number
- CN214032960U CN214032960U CN202022581904.1U CN202022581904U CN214032960U CN 214032960 U CN214032960 U CN 214032960U CN 202022581904 U CN202022581904 U CN 202022581904U CN 214032960 U CN214032960 U CN 214032960U
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- Prior art keywords
- dyeing
- roller
- mangle
- cloth guide
- guide roller
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- 230000029058 respiratory gaseous exchange Effects 0.000 title claims abstract description 14
- 238000004043 dyeing Methods 0.000 claims abstract description 167
- 239000004744 fabric Substances 0.000 claims abstract description 110
- 239000007788 liquid Substances 0.000 claims abstract description 37
- 238000005096 rolling process Methods 0.000 claims abstract description 31
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 18
- 239000010935 stainless steel Substances 0.000 claims abstract description 18
- 239000010865 sewage Substances 0.000 claims abstract description 12
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000007774 anilox coating Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009987 spinning Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 abstract description 15
- 230000000241 respiratory effect Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000004753 textile Substances 0.000 abstract description 3
- 238000010079 rubber tapping Methods 0.000 abstract 4
- 238000009826 distribution Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 16
- 239000007921 spray Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 239000012466 permeate Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 3
- 238000009980 pad dyeing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009970 yarn dyeing Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a mangle device with similar respiration effect belongs to textile fabric printing and dyeing production technical field, including mangle device body, sewage case, dye liquor groove, dyeing first guide roller, dyeing second guide roller, advance cloth driving roller, dyeing third guide roller, dyeing first tapping roller, dyeing electric cabinet, dyeing first tapping roller, dyeing second tapping roller, dyeing fourth guide roller, dyeing second tapping roller, dyeing stainless steel smooth roll, play cloth driving roller; the dyeing mangle roller comprises a mangle roller body, a mangle roller rolling surface and a mangle roller liquid storage tank, wherein the mangle roller rolling surface and the mangle roller liquid storage tank form an anilox knurl. The utility model discloses a mangle device with similar respiratory effect makes the dye liquor fully pad the back in the fibre even with fabric surface distribution to make the dyeing more even, do not have white core, bright-coloured, the colour fastness is high.
Description
Technical Field
The utility model relates to a mangle device with similar respiratory belongs to textile fabric printing and dyeing production technical field.
Background
In the textile dyeing process, dyeing machines and equipment are necessary means for dyeing, and have great influence on the dye-uptake speed, level-dyeing property, dye utilization rate, dyeing operation, labor intensity, production efficiency, energy consumption, dyeing cost and the like. Dyeing machines are available in various types and models, and are classified into a bulk fiber dyeing machine, a yarn dyeing machine, and a fabric dyeing machine according to the form of a dyed object, and fabric dyeing machines are classified into a dip dyeing method and a pad dyeing method according to the manner of applying a dye to a fabric and fixing the dye in the fiber.
The dip dyeing is to dip the fabric to be dyed into the dye liquor, through the circulation of the dye liquor and the relative motion of the dye liquor and the fabric to be dyed, the dye is absorbed, diffused and fixed on the fiber by virtue of the directness of the dye to the fiber, the dip dyeing is intermittent production, the production efficiency is low, and the dip dyeing is suitable for small-batch production; the temperature of each part of the dye liquor and the concentration of the dye and the auxiliary agent are required to be uniform, and the temperature of each part of the dyed object is also required to be uniform, so that uneven dyeing is easily caused. Pad dyeing is to dip the fabric in a dye liquor for a short time, then to pad the fabric with a roller, to squeeze the dye liquor into the fiber voids of the fabric, and to remove the excess dye liquor by means of the roller pressure, so that the dye is distributed on the fabric. The continuous pad dyeing machine used in the traditional dyeing industry generally comprises a padding device, a drying device, a steam or baking oven, a water washing device and the like. The padding device comprises a frame, a cloth feeding roller, a cloth discharging roller, a padding liquid groove, a roller and the like which are rotationally connected with the frame, wherein the roller is used for padding redundant dye liquid on the fabric by 2 or 3 rubber rollers.
The dyeing method has the defects that the dye liquor cannot fully permeate into the fiber, and defects such as uneven dyeing, a white core phenomenon, poor color fastness and vividness and the like are easily caused.
Therefore, the padding liquid device with similar breathing effect is provided, so that uniform linear pressure is transversely generated in the whole width of a padding point, the left, middle and right linear pressures of the required padding point are obtained, and dye liquid for transversely padding the fabric is uniformly distributed, so that the expected uniform liquid carrying on the surface of the fabric is obtained, and the effect of no color difference is achieved; through the mangle roller primary mangling that has similar respiratory effect, utilize the annular knurl surface of the mangle roller that has similar respiratory effect, inside the dye liquor fully permeates the fabric fibre, rethread stainless steel smooth roll secondary mangling, the dye liquor is abundant even in fibre inside, makes dyeing more even, no white core, colour fastness good, the colour is bright-colored.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a mangle device with similar breathing effect based on the defects of the roller, which can transversely generate uniform line pressure in the whole width of the roll point to obtain the effect of uniform transverse mangle of the fabric, thereby obtaining the required line pressure equal to the left, the middle and the right of the roll point and achieving the expected fabric quantitative liquid carrying rate and the cloth cover effect without color difference; through the mangle roller primary mangling that has similar respiratory effect, utilize the annular knurl surface of the mangle roller that has similar respiratory effect, inside the dye liquor fully permeates the fabric fibre, rethread stainless steel smooth roll secondary mangling, the dye liquor is abundant even in fibre inside, makes dyeing more even, no white core, colour fastness good, the colour is bright-colored.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a padding liquid device with similar breathing effect comprises a padding liquid device body, a sewage tank, a dye liquor tank, a first dyeing cloth guide roller, a second dyeing cloth guide roller, a cloth feeding transmission roller, a third dyeing cloth guide roller, a first dyeing silk dividing roller, a dyeing electric cabinet, a first dyeing moving padding liquid roller, a dyeing padding liquid roller, a second dyeing silk dividing roller, a fourth dyeing cloth guide roller, a second dyeing moving padding liquid roller, a stainless steel dyeing smooth roller and a cloth discharging transmission roller; the sewage tank is positioned at the middle lower part of the body of the rolling device, the cloth feeding driving roller is positioned at the left lower part of the body of the rolling device, the dye liquor tank is positioned at the left lower part of the body of the rolling device, the first dyeing cloth guide roller is positioned above the dye liquor tank, the second dyeing cloth guide roller, the third dyeing cloth guide roller and the first dyeing spinning roller are sequentially arranged from bottom to top, then the first dyeing running rolling roller and the dyeing rolling roller are arranged side by side, then the second dyeing spinning roller and the fourth dyeing cloth guide roller are arranged above the first dyeing spinning roller, then the second dyeing running rolling roller and the stainless steel dyeing smooth roller are arranged side by side, the cloth discharging driving roller is positioned at the upper right corner of the body of the rolling device, the dyeing electric cabinet is positioned at the right side of the body of the rolling device, and the dyeing electric cabinet is connected with the cloth feeding driving roller, the first dyeing cloth guide roller, the second dyeing cloth guide roller and the third dyeing cloth guide roller; the dyeing mangle roller comprises a mangle roller body, a mangle roller rolling surface and a mangle roller liquid storage tank, wherein the mangle roller rolling surface and the mangle roller liquid storage tank form an anilox knurl.
Preferably, the modulus m of the knurled knurls is equal to 0.2-0.5.
Preferably, the oil pressure in the floating mangle roller is 1-2 bar.
Preferably, the air pressure in the pressurizing cylinder is kept between 1 bar and 3 bar.
Preferably, the surface of the dyed stainless steel smooth roller is subjected to mirror polishing treatment.
Compared with the prior art, the beneficial effects of the utility model include:
the utility model discloses a mangle device with similar breathing effect makes the interior even line pressure that produces of nip full width obtain the even effect of fabric breadth direction mangle to obtain the required line pressure that the nip left and right is equal, reach the effect that the expected fabric padding is even, take the liquid rate accurate, cloth cover chromatic aberration not; through the primary mangling of the mangle roller, the dye liquor fully permeates into the interior of the fabric fiber by utilizing the knurled surface of the mangle roller, and then through the secondary mangling of the stainless steel smooth roller, the dye liquor is fully and uniformly distributed in the interior of the fiber, so that the cloth cover is more uniform in coloring, free of white core, good in color fastness and bright in color.
In order to make the objects, technical solutions and advantages of the present invention clearer, the following description of the present invention with reference to the accompanying drawings and specific embodiments is intended to illustrate the present invention in further detail, but does not mean to limit the scope of the present invention.
Drawings
Fig. 1 is a schematic structural diagram of a mangle device with similar breathing effect according to embodiment 1 of the present invention.
Fig. 2 is a partial enlarged structural schematic view of a dyeing mangle roller in a mangle device with similar breathing effect according to embodiment 1 of the present invention.
Names of main parts:
1 mangle device body 2 sewage tank
3 dyeing tank 4 dyeing first cloth guide roller
5 dyeing the grey cloth to be dyed by the second cloth guide roller 6
7 advance cloth driving roller 8 first belt cleaning device
9 dyeing third cloth guide roller 10 dyeing first devillicating roller
11 dyeing electric cabinet 12 dyeing first running mangle roller
13 dyeing mangle roller 14 dyeing second devillicating roller
15 dyeing fourth cloth guide roller 16 dyeing second floating mangle roller
17 dyeing stainless steel smooth roller 18 goes out cloth driving roller
19 second cleaning device
Detailed Description
Unless otherwise indicated, the apparatus and methods described in the embodiments of the present invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.
Example 1
Fig. 1 is a schematic structural diagram of a mangle device with similar breathing effect according to embodiment 1 of the present invention; the dyeing device comprises a liquid rolling device body 1, a sewage tank 2, a dye liquor tank 3, a dyeing first cloth guide roller 4, a dyeing second cloth guide roller 5, a to-be-dyed grey cloth 6, a cloth feeding driving roller 7, a first cleaning device 8, a dyeing third cloth guide roller 9, a dyeing first dividing roller 10, a dyeing electric cabinet 11, a dyeing first moving mangle roller 12, a dyeing mangle roller 13, a dyeing second dividing roller 14, a dyeing fourth cloth guide roller 15, a dyeing second moving mangle roller 16, a dyeing stainless steel smooth roller 17, a cloth discharging driving roller 18 and a second cleaning device 19, wherein the dyeing first dividing roller is a dyeing electric cabinet, the dyeing first moving mangle roller 12, the dyeing mangle roller 13, the dyeing second dividing roller 14, the dyeing fourth cloth guide roller 15, the dyeing second moving mangle roller 16, the dyeing stainless steel smooth roller 17, the cloth discharging driving roller 18 and the second cleaning device 19;
the utility model discloses a mangle device with similar respiratory effect includes: the dyeing device comprises a liquid rolling device body 1, a sewage tank 2, a dye liquor tank 3, a first dyeing cloth guide roller 4, a second dyeing cloth guide roller 5, a grey cloth 6 to be dyed, a cloth feeding driving roller 7, a first cleaning device 8, a third dyeing cloth guide roller 9, a first dyeing dividing roller 10, a dyeing electric cabinet 11, a first dyeing moving liquid rolling roller 12, a dyeing liquid rolling roller 13, a second dyeing dividing roller 14, a fourth dyeing cloth guide roller 15, a second dyeing moving liquid rolling roller 16, a stainless steel dyeing smooth roller 17, a cloth discharging driving roller 18 and a second cleaning device 19; the sewage tank 2 is positioned at the middle lower part of the padding liquid device body 1, the cloth feeding driving roller 7 is positioned at the left lower part of the padding liquid device body 1, the dye liquid groove 3 is positioned at the left lower part of the padding liquid device body 1, the dyeing first cloth guide roller 4 is positioned above the dye liquid groove 3, the dyeing second cloth guide roller 5, the dyeing third cloth guide roller 9 and the dyeing first filament dividing roller 10 are sequentially arranged from bottom to top, then the dyeing first moving padding roller 12 and the dyeing padding roller 13 are arranged side by side, then the dyeing second filament dividing roller 14, the dyeing fourth cloth guide roller 15, then the dyeing second moving padding roller 16 and the dyeing stainless steel smooth roller 17 are arranged side by side, the first cleaning device 8 and the second cleaning device 19 are arranged in a vertically staggered manner, the cloth discharging driving roller 18 is positioned at the upper right corner of the padding liquid device body 1, the dyeing electric control box 11 is positioned at the right side of the padding liquid device body 1, the dyeing electric control box 11 and the first cleaning device 8, the dyeing, The second cleaning device 19, the cloth feeding driving roller 7, the dyeing first cloth guide roller 4, the dyeing second cloth guide roller 5, the dyeing third cloth guide roller 9 and the like are connected;
the operational procedure of the mangle device with similar breathing effect is as follows: the method comprises the steps that a gray fabric 6 to be dyed enters a dye solution tank 3 through a fabric feeding transmission roller 7, the gray fabric is uniformly dyed, a first cleaning device 8 automatically replenishes water for the dye solution tank 3, the dyed gray fabric enters a dyeing first moving mangle roller 12 and a dyeing mangle roller 13 through a dyeing second cloth guide roller 5, a dyeing third cloth guide roller 9 and a dyeing first devillicating roller 10, the redundant dye solution is rolled off through a hydraulic moving mangle roller, after the gray fabric is discharged, a second cleaning device 19 uniformly sprays water to the surface of a cloth again, the fully soaked gray fabric passes through a dyeing second devillicating roller 14 and a dyeing fourth cloth guide roller 15 in sequence, enters a dyeing second moving mangle roller 16 and a dyeing stainless steel smooth roller 17, the secondary uniform mangling is carried out, the gray fabric is discharged through a fabric discharging transmission roller 18, sewage during color changing and cleaning is collected in a sewage tank 2, and is pumped to the sewage tank when the designated liquid level is reached.
The first cleaning device 8 and the second cleaning device 19 comprise spray pipes and spray heads, the spray pipes are connected with the spray heads, the spray heads are atomizing spray heads, and a plurality of atomizing spray heads are arranged on the spray pipes at intervals.
The dye liquor tank 3 is a U-shaped dye liquor tank, the volume of the U-shaped dye liquor tank is 30 liters, while the volume of the conventional dye liquor tank is more than 80 liters, and the volume is reduced by more than 60 percent; the volume of the dye liquor tank is reduced, which is beneficial to the renewal of the dye liquor and the reduction of the residual liquor amount.
The oil pressure in the floating mangle roller is 1-2 bar; the air pressure in the pressurizing air cylinder is kept at 1-3 bar; the linear speed of the moving mangle roller is 0-35 m/min; the surface of the dyed stainless steel smooth roller is subjected to mirror polishing treatment.
As shown in fig. 2, is a schematic view of a partial enlarged structure of a dyeing mangle roller in a mangle device with similar respiration effect according to embodiment 1 of the present invention; wherein 13-1 is a mangle roller body, 13-2 is a mangle roller rolling surface, and 13-3 is a mangle roller liquid storage tank; the dyeing mangle roller comprises a mangle roller body 13-1, a mangle roller rolling surface 13-2 and a mangle roller liquid storage tank 13-3, and the mangle roller rolling surface 13-2 and the mangle roller liquid storage tank 13-3 form an anilox knurl; the modulus m of the knurled knurls is 0.3.
The utility model discloses a mangle device with similar respiratory effect has following advantage:
the utility model discloses a mangle device with similar respiratory effect, by two sets of two mangle roller vertical arrangements that move about, mangle roller with similar respiratory effect is selected for use to the mangle roller under passive, passive going up mangle roller and selecting for use stainless steel smooth roll, the drive roll adopts two mangle rollers that move about, the oil pressure in the mangle roller that moves about keeps certain proportion with the atmospheric pressure of controlling pressurized cylinder, it produces even line pressure and obtains the even effect of fabric breadth to mangle to enable to roll in the whole width of cloth of nip, thereby obtain required mangle left side, in, the line pressure that the right side equals, reach the even liquid rate of taking of anticipated fabric padding dyeing, utilize the annular knurl surface of the mangle roller that has similar respiratory effect earlier, the dye liquor fully permeates inside the fabric fibre, stainless steel smooth roll secondary mangle, the dye liquor is fully even in fibre, make the dyeing more even, no white core, the colour fastness is good, bright-colored.
The above description is only the specific implementation manner of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and the design of the present invention within the technical scope of the present invention.
Claims (3)
1. A mangling device with a respiratory-like effect, characterized in that: the dyeing device comprises a liquid rolling device body, a sewage tank, a dye liquid tank, a first dyeing cloth guide roller, a second dyeing cloth guide roller, a cloth feeding transmission roller, a third dyeing cloth guide roller, a first dyeing dividing roller, a dyeing electric cabinet, a first dyeing moving mangle roller, a dyeing mangle roller, a second dyeing dividing roller, a fourth dyeing cloth guide roller, a second dyeing moving mangle roller, a stainless steel dyeing smooth roller and a cloth discharging transmission roller; the sewage tank is positioned at the middle lower part of the body of the rolling device, the cloth feeding driving roller is positioned at the left lower part of the body of the rolling device, the dye liquor tank is positioned at the left lower part of the body of the rolling device, the first dyeing cloth guide roller is positioned above the dye liquor tank, the second dyeing cloth guide roller, the third dyeing cloth guide roller and the first dyeing spinning roller are sequentially arranged from bottom to top, then the first dyeing running rolling roller and the dyeing rolling roller are arranged side by side, then the second dyeing spinning roller and the fourth dyeing cloth guide roller are arranged above the first dyeing spinning roller, then the second dyeing running rolling roller and the stainless steel dyeing smooth roller are arranged side by side, the cloth discharging driving roller is positioned at the upper right corner of the body of the rolling device, the dyeing electric cabinet is positioned at the right side of the body of the rolling device, and the dyeing electric cabinet is connected with the cloth feeding driving roller, the first dyeing cloth guide roller, the second dyeing cloth guide roller and the third dyeing cloth guide roller; the dyeing mangle roller comprises a mangle roller body, a mangle roller rolling surface and a mangle roller liquid storage tank, wherein the mangle roller rolling surface and the mangle roller liquid storage tank form an anilox knurl.
2. The mangling device with similar breathing effect of claim 1, characterized in that: the modulus m of the reticulate knurling is equal to 0.2-0.5.
3. The mangling device with similar breathing effect of claim 2, characterized in that: and the oil pressure in the dyeing first movable mangle roller and the dyeing second movable mangle roller is 1-2 bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022581904.1U CN214032960U (en) | 2020-11-10 | 2020-11-10 | Mangle device with similar breathing effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022581904.1U CN214032960U (en) | 2020-11-10 | 2020-11-10 | Mangle device with similar breathing effect |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214032960U true CN214032960U (en) | 2021-08-24 |
Family
ID=77357832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022581904.1U Expired - Fee Related CN214032960U (en) | 2020-11-10 | 2020-11-10 | Mangle device with similar breathing effect |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214032960U (en) |
-
2020
- 2020-11-10 CN CN202022581904.1U patent/CN214032960U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210824 |