CN216369702U - Motor stator core assembly line that takes shape - Google Patents
Motor stator core assembly line that takes shape Download PDFInfo
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- CN216369702U CN216369702U CN202122510973.8U CN202122510973U CN216369702U CN 216369702 U CN216369702 U CN 216369702U CN 202122510973 U CN202122510973 U CN 202122510973U CN 216369702 U CN216369702 U CN 216369702U
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- stator core
- manipulator
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Abstract
The utility model discloses a motor stator core forming assembly line which comprises an assembly line rack, wherein a guide rail is arranged on the assembly line rack, a conveying belt is arranged on the assembly line rack, and the motor stator core forming assembly line is characterized by further comprising a feeding device, a rolling device, a shaping device and a discharging device, wherein a feeding mechanical arm, a middle mechanical arm and a discharging mechanical arm are arranged on the guide rail in a sliding mode. The structure of the utility model can reduce labor intensity and improve production efficiency.
Description
Technical Field
The utility model relates to motor production equipment, belongs to the field of motor manufacturing, and particularly relates to a motor stator core forming production line.
Background
Stator core designs of motors in the market have several ways: full circle, semi-circle assembly, straight strip rolling and the like. Stator cores of motors of partial models are of straight strip structures, during production, silicon steel coils are punched to be rolled after the laminated straight strip cores are rolled, and then the cores meet the precision requirement through a shaping die. The tradition gets two assemblies of edge rolling, plastic in the production mode and goes on at edge rolling machine and press respectively, adds upper and lower material, needs three talents to accomplish, and is consuming time and power, and intensity of labour is high, and production efficiency is low, consequently, needs a new scheme to solve above problem urgently.
Disclosure of Invention
The utility model aims to provide a motor stator core forming production line, which can finish the forming production of a stator core by one operator, reduce the labor intensity and obviously improve the production efficiency.
In order to achieve the technical purpose and achieve the technical requirements, the utility model adopts the technical scheme that: a motor stator core forming assembly line comprises an assembly line frame, wherein a guide rail is arranged on the assembly line frame, a conveying belt is arranged on the assembly line frame, the assembly line further comprises a feeding device, a rolling device, a shaping device and a discharging device, and a feeding manipulator, a middle manipulator and a discharging manipulator are arranged on the guide rail in a sliding mode;
the feeding device comprises a storage bin, a guide assembly, a progressive assembly and a clearance assembly, wherein the guide assembly, the progressive assembly and the clearance assembly are sequentially arranged in the feeding direction;
the material guide assembly comprises a first door frame, a first air cylinder and a sliding assembly, wherein the first door frame is arranged above the storage bin in a spanning mode, the first air cylinder is vertically arranged, the sliding assembly is connected with the first door frame, the first material guide air cylinder and the sliding assembly are transversely arranged at the lower end of the first air cylinder, and a comb plate is arranged at one end of the first material guide air cylinder;
the progressive assembly comprises a second portal, a second air cylinder and a sliding assembly, wherein the second portal is arranged above the storage bin in a spanning mode, the second air cylinder and the sliding assembly are vertically arranged, the second portal is connected with the second air cylinder and the sliding assembly, the lower end of the second air cylinder is provided with a second guide air cylinder and a sliding assembly which are transversely arranged, a material blocking pin is arranged near the progressive assembly, the bottom of the storage bin is provided with a flat plate, the material blocking pin is arranged in the flat plate, a first spring is sleeved on the material blocking pin, one end of the second guide air cylinder is provided with a pressing strip, and the pressing strip can push the material blocking pin;
the space-avoiding assembly comprises a third cylinder, a fourth cylinder and a bolt assembly, wherein the third cylinder and the fourth cylinder are arranged on two sides of the storage bin;
and a feeding manipulator is arranged near the clearance assembly, the feeding manipulator moves a stator core in the feeding device to the rolling device, the middle manipulator moves the stator core in the rolling device to the shaping device, and the discharging manipulator moves the stator core in the shaping device to the discharging device.
As an optimized technical scheme, the feeding manipulator comprises a vertically arranged manipulator cylinder and a connecting frame, wherein a pneumatic claw fixing plate is arranged on the connecting frame, a piston of the manipulator cylinder is connected with the pneumatic claw fixing plate, a pneumatic claw is arranged on the pneumatic claw fixing plate, and a clamping jaw which is vertically arranged is arranged on the pneumatic claw.
According to the preferable technical scheme, the blanking device comprises a blanking rack, a rotating device is arranged in the blanking rack, one end of the rotating device extends out of an upper plate of the blanking rack and is connected with a mandrel bottom plate, mandrel fixing plates are symmetrically arranged on the mandrel bottom plate, and mandrels are arranged on the mandrel fixing plates.
As a preferred technical scheme, a clamping strip extending in the axial direction is embedded in an outer ring of the mandrel, a second spring is radially arranged in the mandrel, and the clamping strip can radially move so as to compress the second spring.
As the preferred technical scheme, the rotating device comprises a rotating cylinder, the output end of the rotating cylinder is connected with a rotating shaft, the rotating shaft is fixedly connected with a flange, a bearing is sleeved on the flange, and one end of the flange extends out of the upper plate of the blanking rack and is fixedly connected with the mandrel bottom plate.
As an optimized technical scheme, the blanking manipulator comprises a vertically arranged manipulator cylinder and a connecting frame, wherein a pneumatic claw fixing plate is arranged on the connecting frame, a piston of the manipulator cylinder is connected with the pneumatic claw fixing plate, a pneumatic claw is arranged on the pneumatic claw fixing plate, a clamping jaw which is transversely arranged is arranged on the pneumatic claw, and the structure of the middle manipulator is the same as that of the blanking manipulator.
As a preferred technical scheme, an end cover is arranged at the upper end of the mandrel.
According to a preferable technical scheme, the sliding assembly comprises a guide rod and a guide sleeve, and the guide sleeve is sleeved on the guide rod in a sliding mode.
As a preferable technical scheme, a sliding plate is arranged at the bottom end of the connecting frame and is in sliding connection with the guide rail.
The utility model has the beneficial effects that:
1) the guide assembly conveys the straight-strip-shaped stator iron core to the storage bin, the progressive assembly conveys the straight-strip-shaped stator iron core to the clearance assembly as required, the clearance assembly prevents a feeding manipulator from grabbing redundant stator iron cores and can also prevent the stator iron cores from scattering due to touching other stator iron cores in the grabbing process, the feeding manipulator slides on the guide rail and grabs the straight-strip-shaped stator iron core to the rounding device and then resets, the rounding device rounds the straight-strip-shaped stator iron core, the middle manipulator grabs the round stator iron core to the shaping device, and after shaping, the blanking manipulator grabs the stator iron core to the blanking device;
2) preferably, the formed stator core is sleeved on the mandrel, the rotating device is arranged, when one mandrel is filled with the stator core, the other mandrel is rotated to the blanking device, further, the mandrel is provided with a clamping strip, the stator core can be well prevented from rapidly sliding off, the phenomenon of gouging or sheet scattering is avoided, and further, the end cover is arranged to prevent the stator core from axially moving when the mandrel rotates;
drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a perspective view of the loading device;
FIG. 3 is a top view of the loading device;
FIG. 4 is a cross-sectional view A-A of FIG. 3;
FIG. 5 is a structural view of a blanking apparatus;
FIG. 6 is a top view of the blanking device;
FIG. 7 is a cross-sectional view B-B of FIG. 6;
in fig. 1-7, 1, a pipeline rack; 2. a guide rail; 3. a conveyor belt; 4. a feeding device; 401. a storage bin; 402. a first portal; 403. a first cylinder; 404. a first material guiding cylinder; 405. a comb plate; 406. a second portal; 407. a second cylinder; 408. a second material guiding cylinder; 409. layering; 410. a material blocking pin; 411. a third cylinder; 412. a fourth cylinder; 413. a comb plate fixing plate; 5. a rolling device; 6. a shaping device; 601. a press machine; 602. shaping the die; 7. a blanking device; 701. a blanking rack; 702. a mandrel; 703. a rotating device; 7031. a rotating cylinder; 7032. a rotating shaft; 7033. a flange; 7034. a flat bearing; 7035. a radial ball bearing; 704. a mandrel base plate; 705. a mandrel fixing plate; 706. clamping the strip; 707. an end cap; 8. a sliding assembly; 801. a guide bar; 802. a guide sleeve; 9. a feeding manipulator; 901. a first jaw; 10. an intermediate manipulator; 11. a feeding manipulator; 12. a manipulator cylinder; 13. a connecting frame; 14. a pneumatic claw fixing plate; 15. a pneumatic claw; 16. a second jaw; 17. a bolt fixing plate; 18. a bolt; 19. a slide plate; 20. a connecting plate; 21. a first spring; 22. a second spring; 23. a flat plate; 24. a first barrier strip; 25. a second barrier strip; 26. a third barrier strip; 27. a stator core; 28. a cylinder fixing plate; 29. and a baffle plate.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "head", "tail", "top", "bottom", "left", "right", "front", "back", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
Referring to fig. 1-4, the motor stator core 27 forming assembly line of the present invention includes an assembly line frame 1, a guide rail 2 is disposed on the assembly line frame 1, the assembly line further includes a feeding device 4, a rolling device 5, a shaping device 6, and a discharging device 7, and a feeding manipulator 9, an intermediate manipulator 10, and a discharging manipulator 11 are slidably disposed on the guide rail 2;
the feeding device 4 comprises a stock bin 401, a material guiding assembly, a progressive assembly and a clearance assembly, wherein the material guiding assembly, the progressive assembly and the clearance assembly are sequentially arranged in the feeding direction, and a first barrier strip 24, a second barrier strip 25 and a third barrier strip 26 are arranged around the stock bin 401;
the material guiding assembly comprises a first door frame 402, a first air cylinder 403 and a sliding assembly 8, wherein the first door frame 402 is arranged above the storage bin 401 in a spanning mode, the first air cylinder 403 and the sliding assembly 8 are arranged vertically, an air cylinder fixing plate 28 is arranged on the first door frame 402, the air cylinder fixing plate 28 is connected with the first air cylinder 403 and the sliding assembly 8, a first material guiding air cylinder 404 and the sliding assembly 8 are transversely arranged at the lower end of the first air cylinder 403, and a comb plate 405 is arranged at one end of the first material guiding air cylinder 404; the vertically arranged first air cylinder 403 moves vertically, the sliding assembly 8 drives the first material guiding air cylinder 404 to move vertically, the comb plate 405 is inserted into the straight strip-shaped stator core 27, the comb plate 405 blocks the yoke part of the stator core 27, then the transversely arranged first material guiding air cylinder 404 moves transversely, the sliding assembly 8 pushes the comb plate 405, and the stator core 27 enters the stock bin 401 along with the movement of the stock bin and moves to the progressive assembly;
the progressive assembly comprises a second door frame 406, a second cylinder 407 and a sliding component 8, wherein the second door frame 406 is arranged above the stock bin 401 in a crossing manner, the second cylinder 407 and the sliding component 8 are vertically arranged, a cylinder fixing plate 28 is arranged on the second door frame 406, the cylinder fixing plate 28 is connected with the second cylinder 407 and the sliding component 8, a second material guide cylinder 408 and the sliding component 8 are transversely arranged at the lower end of the second cylinder 407, a material blocking pin 410 is arranged near the progressive assembly, a flat plate 23 is arranged at the bottom of the stock bin 401, the material blocking pin 410 is arranged in the flat plate 23, an installation groove is arranged on the flat plate 23, the material blocking pin 410 is arranged in the installation groove, a first spring 21 is sleeved on the material blocking pin 410, a pressing strip 409 is arranged at one end of the second material guide cylinder 408, the pressing strip 409 can push the material blocking pin 410, and when the stator iron core 27 reaches the progressive assembly, the stop pin 410 blocks the stator core 27, the second air cylinder 407 moves vertically, the sliding assembly 8 drives the pressing bar 409 to move vertically and downwards, the stop pin 410 is pressed back into the mounting groove, then the second guide air cylinder 408 moves transversely to move the stator core 27 towards the feeding manipulator 9, and the stop pin 410 resets to block the stator core 27 behind under the action of the first spring 21, so that mistaken grabbing is prevented;
the air-avoiding assembly comprises a third cylinder 411, a fourth cylinder 412 and a bolt 18 assembly which are arranged at two sides of the stock bin 401, the third cylinder 411 and the fourth cylinder 412 are arranged in a sliding manner, one end of the bolt 18 assembly is connected with the third cylinder 411, the other end of the bolt 18 assembly is connected with the third cylinder 411, the third cylinder 411 and the bolt 18 assembly comprise a bolt fixing plate 17 and a bolt 18 arranged on the bolt fixing plate 17, one end of the bolt fixing plate 17 is connected with the third cylinder 411, the other end of the bolt fixing plate 17 is connected with the fourth cylinder 412 through a connecting plate 20, the bolt fixing plate 17 is driven by the third cylinder 411 and the fourth cylinder 412 to move downwards, the bolt 18 on the bolt fixing plate 17 is inserted into the stator core 27 and then moves towards the direction opposite to the feeding direction through the cylinder moving transversely, and due to the technical scheme which is easy for technicians in the field to think, not described in detail, the clearance avoiding assembly generally pushes the next workpiece of the feeding workpiece to retreat, so that positions of the two workpieces are reserved, and sheets are prevented from being scattered due to collision with other stator cores 27 when the feeding manipulator 9 mistakenly grabs the stator cores 27;
a feeding manipulator 9 is arranged near the clearance assembly, the feeding manipulator 9 moves the straight-strip-shaped stator core 27 in the feeding device 4 to the rolling device 5, the middle manipulator 10 moves the stator core 27 in the rolling device 5 to the shaping device 6, the discharging manipulator 11 moves the stator core 27 in the shaping device 6 to the discharging device 7, the shaping device 6 comprises a press 601, a shaping die 602 arranged below the press 601 performs die shaping through the press 601;
the assembly line further comprises a conveying belt 3, and the conveying belt 3 conveys the stator iron core 27 to the feeding device 4;
the direction C in the figures 2 and 3 is the feeding direction;
the assembly line is accessed to an automatic control system for control, belongs to the known technology and is not described in detail;
the production line of the utility model can obviously reduce the labor intensity and improve the production efficiency, and the whole operation can be completed by only 1 actual operation.
As shown in fig. 1 to 7, the feeding manipulator 9 includes a vertically arranged manipulator cylinder 12 and a connecting frame 13, a gas claw fixing plate 14 is arranged on the connecting frame 13, a piston of the manipulator cylinder 12 is connected with the gas claw fixing plate 14, a gas claw 15 is arranged on the gas claw fixing plate 14, a first clamping jaw 901 which is vertically arranged is arranged on the gas claw 15, the first clamping jaw 901 vertically extends into the stator core 27, and the gas claw 15 pulls the first clamping jaw 901 to clamp the stator core 27.
As shown in fig. 1 to 7, the blanking device 7 includes a blanking rack 701, a rotating device 703 is disposed in the blanking rack 701, one end of the rotating device 703 extends from an upper plate of the blanking rack 701 and is connected to a mandrel bottom plate 704, mandrel fixing plates 705 are symmetrically disposed on the mandrel bottom plate 704, a mandrel 702 is disposed on the mandrel fixing plates 705, the blanking manipulator 11 sleeves the shaped stator core 27 on the mandrel 702, and the manipulator cylinder 12 of the blanking manipulator 11 makes the clamping jaws move vertically downward.
As shown in fig. 1 to 7, a clamping strip 706 extending in the axial direction is embedded in an outer ring of the mandrel 702, the clamping strip 706 can move in the radial direction, the second spring 22 is arranged in the inner radial direction of the mandrel 702, the clamping strip 706 can compress the second spring 22, further, the clamping strip 706 is uniformly arranged on the mandrel 702 in the circumferential direction, the number of the clamping strip 706 is 3, 4 or 5, the number of the second spring 22 is two, the two second springs 22 respectively push two ends of the clamping strip 706, the clamping strip 706 can radially support the stator core 27, the clamping strip 706 has friction, the stator core 27 is sleeved on the mandrel 702 and is not easy to slide, the rotating cylinder 7031 is opened after the stator core 27 on the mandrel 702 is fully arranged, and the second mandrel 702 is screwed to the discharging manipulator 11 to continuously sleeve the stator core 27.
As shown in fig. 1 to 7, the rotating device 703 includes a rotating cylinder 7031, an output end of the rotating cylinder 7031 is connected to a rotating shaft 7032, the rotating shaft 7032 is fixedly connected to a flange 7033 through a key, a bearing is sleeved on the flange 7033, the bearing includes a flat bearing 7034 and a radial ball bearing 7035, one end of the flange 7033 extends out of an upper plate of the blanking rack 701, and is fixedly connected to a mandrel bottom plate 704, so as to be capable of rotating rapidly.
As shown in fig. 1 to 7, the discharging manipulator 11 includes a vertically arranged manipulator cylinder 12 and a connecting frame 13, a pneumatic claw fixing plate 14 is arranged on the connecting frame 13, a piston of the manipulator cylinder 12 is connected with the pneumatic claw fixing plate 14, a pneumatic claw 15 is arranged on the pneumatic claw fixing plate 14, a second clamping jaw 16 which is transversely arranged is arranged on the pneumatic claw 15, and the structure of the middle manipulator 10 is the same as that of the discharging manipulator 11.
As shown in fig. 1-7, the upper end of the mandrel 702 is provided with an end cap 707 to prevent the stator core 27 from moving axially when the mandrel 702 rotates.
As shown in fig. 1 to 7, the sliding assembly 8 includes a guide rod 801 and a guide sleeve 802, and the guide sleeve 802 is slidably sleeved on the guide rod 801, so that the sliding effect is good and the structure is simple.
As shown in fig. 1-7, the bottom end of the connecting frame 13 is provided with a sliding plate 19, and the sliding plate 19 is slidably connected with the guide rail 2, so that the sliding effect is good and the structure is simple.
As shown in fig. 1-7, the first cylinder 403, the second cylinder 407, the third cylinder 411, the fourth cylinder 412, and the robot cylinder 12 are all dual-axis cylinders.
The foregoing examples are given solely for the purpose of illustrating the utility model and are not to be construed as limiting the embodiments, and other variations and modifications in form thereof will be suggested to those skilled in the art upon reading the foregoing description, and it is not necessary or necessary to exhaustively enumerate all embodiments and all such obvious variations and modifications are deemed to be within the scope of the utility model.
Claims (9)
1. A motor stator core forming assembly line comprises an assembly line rack, wherein a guide rail is arranged on the assembly line rack, and a conveying belt is arranged on the assembly line rack;
the feeding device comprises a storage bin, a guide assembly, a progressive assembly and a clearance assembly, wherein the guide assembly, the progressive assembly and the clearance assembly are sequentially arranged in the feeding direction;
the material guide assembly comprises a first door frame, a first air cylinder and a sliding assembly, wherein the first door frame is arranged above the storage bin in a spanning mode, the first air cylinder is vertically arranged, the sliding assembly is connected with the first door frame, the first material guide air cylinder and the sliding assembly are transversely arranged at the lower end of the first air cylinder, and a comb plate is arranged at one end of the first material guide air cylinder;
the progressive assembly comprises a second portal, a second air cylinder and a sliding assembly, wherein the second portal is arranged above the storage bin in a spanning mode, the second air cylinder and the sliding assembly are vertically arranged, the second portal is connected with the second air cylinder and the sliding assembly, the lower end of the second air cylinder is provided with a second guide air cylinder and a sliding assembly which are transversely arranged, a material blocking pin is arranged near the progressive assembly, the bottom of the storage bin is provided with a flat plate, the material blocking pin is arranged in the flat plate, a first spring is sleeved on the material blocking pin, one end of the second guide air cylinder is provided with a pressing strip, and the pressing strip can push the material blocking pin;
the space-avoiding assembly comprises a third cylinder, a fourth cylinder and a bolt assembly, wherein the third cylinder and the fourth cylinder are arranged on two sides of the storage bin;
and a feeding manipulator is arranged near the clearance assembly, the feeding manipulator moves a stator core in the feeding device to the rolling device, the middle manipulator moves the stator core in the rolling device to the shaping device, and the discharging manipulator moves the stator core in the shaping device to the discharging device.
2. The motor stator core forming production line of claim 1, wherein the feeding manipulator comprises a vertically arranged manipulator cylinder and a connecting frame, a pneumatic claw fixing plate is arranged on the connecting frame, a piston of the manipulator cylinder is connected with the pneumatic claw fixing plate, a pneumatic claw is arranged on the pneumatic claw fixing plate, and a clamping jaw is vertically arranged on the pneumatic claw.
3. The motor stator core forming production line of claim 1, wherein the blanking device comprises a blanking rack, a rotating device is arranged in the blanking rack, one end of the rotating device extends out of an upper plate of the blanking rack, a mandrel base plate is connected to the rotating device, mandrel fixing plates are symmetrically arranged on the mandrel base plate, and mandrels are arranged on the mandrel fixing plates.
4. The motor stator core forming line of claim 1, wherein a plurality of clamping strips extending in the axial direction are embedded in the outer ring of the mandrel, and a second spring is radially arranged in the mandrel, and the clamping strips can move radially to compress the second spring.
5. The motor stator core forming production line of claim 3, wherein the rotating device comprises a rotating cylinder, an output end of the rotating cylinder is connected with a rotating shaft, the rotating shaft is fixedly connected with a flange, a bearing is sleeved on the flange, and one end of the flange extends out of an upper plate of the blanking rack and is fixedly connected with a bottom plate of the mandrel.
6. The motor stator core forming production line of claim 1, wherein the blanking manipulator comprises a vertically arranged manipulator cylinder and a connecting frame, a gas claw fixing plate is arranged on the connecting frame, a piston of the manipulator cylinder is connected with the gas claw fixing plate, a gas claw is arranged on the gas claw fixing plate, clamping jaws arranged transversely are arranged on the gas claw, and the intermediate manipulator and the blanking manipulator are identical in structure.
7. The motor stator core forming line of claim 3, wherein an end cap is provided at the upper end of the mandrel.
8. The electric machine stator core forming line of claim 1, wherein the sliding assembly comprises a guide rod and a guide sleeve, and the guide sleeve is slidably sleeved on the guide rod.
9. The motor stator core forming line of claim 2 or 6, wherein the bottom end of the connecting frame is provided with a sliding plate, and the sliding plate is slidably connected with the guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122510973.8U CN216369702U (en) | 2021-10-19 | 2021-10-19 | Motor stator core assembly line that takes shape |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122510973.8U CN216369702U (en) | 2021-10-19 | 2021-10-19 | Motor stator core assembly line that takes shape |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216369702U true CN216369702U (en) | 2022-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122510973.8U Active CN216369702U (en) | 2021-10-19 | 2021-10-19 | Motor stator core assembly line that takes shape |
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| Country | Link |
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| CN (1) | CN216369702U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116317389A (en) * | 2022-12-05 | 2023-06-23 | 苏州安胜信自动化科技有限公司 | Automatic rolling equipment for motor stator |
-
2021
- 2021-10-19 CN CN202122510973.8U patent/CN216369702U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116317389A (en) * | 2022-12-05 | 2023-06-23 | 苏州安胜信自动化科技有限公司 | Automatic rolling equipment for motor stator |
| CN116317389B (en) * | 2022-12-05 | 2024-03-01 | 苏州安胜信自动化科技有限公司 | Automatic rolling equipment for motor stator |
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