CN116317389B - Automatic rolling equipment for motor stator - Google Patents
Automatic rolling equipment for motor stator Download PDFInfo
- Publication number
- CN116317389B CN116317389B CN202211549306.3A CN202211549306A CN116317389B CN 116317389 B CN116317389 B CN 116317389B CN 202211549306 A CN202211549306 A CN 202211549306A CN 116317389 B CN116317389 B CN 116317389B
- Authority
- CN
- China
- Prior art keywords
- station
- positioning
- blanking
- rolling
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims description 58
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides automatic motor stator rounding equipment, which sequentially comprises the following components: the automatic feeding and blanking machine comprises a feeding station, a rounding station, a secondary positioning station and a blanking station, wherein a first manipulator is arranged between the rounding station and the secondary positioning station, a second manipulator is arranged between the secondary positioning station and the blanking station, a plurality of stators enter the rounding station through the feeding station, are grabbed by the first manipulator after rounding of the rounding station, are put into the secondary positioning station to carry out secondary positioning, and are grabbed by the second manipulator after the secondary positioning, are put into the blanking station to carry out blanking to the subsequent station. Through the mode, the problems that the stator rolling precision is insufficient and the assembly efficiency is low in the existing motor assembly process are solved.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to automatic motor stator rounding equipment.
Background
Fig. 15 is a schematic diagram of a stator assembly of a motor, in which the position degree of each stator needs to be ensured to be accurate enough during the assembly process of the motor, and the existing stator assembly mode is that the individual stators are inserted into the motor one by one, and finally an annular stator assembly is formed after the individual stators are assembled, however, the position degree is difficult to ensure in a mode that the individual stators are inserted into the motor one by one, and once the position degree deviates, the quality of the motor is seriously affected.
Chinese patent CN114499077a discloses a stator assembly device for dual motors of a new energy automobile, which is used for solving the problems that the existing stator assembly device has high labor intensity, great difficulty, easy hand scalding by Wen Jike, scratch and difficult control of the quality of the stator sleeved in the casing by adopting a manual mode, and the stator is easy to not be sleeved in place; the invention puts the shell on the tray, flows to the station through the conveying line, and the heating jacking mechanism jacks up the tray and simultaneously drives the heating coil and the power generation heating coil to enter the inner side of the shell; the shell pressing mechanism firstly presses the shell, and after the shell is lifted in place, the pressing mechanism lifts and presses the shell through a second cylinder, and a pilot valve is arranged on the lower side of the second cylinder to prevent the mechanism from falling down due to sudden air break; the invention can rapidly and accurately heat to the set temperature, ensure the temperature to be accurate, avoid personnel contacting with the high-temperature shell, automatically press-fit, ensure the stator to enter the shell in place, control the assembly quality and reduce the labor intensity.
Japanese patent JP2001157417a discloses a motor stator assembling device in which a cylindrical housing is provided in a lower jig, a cylindrical stator is provided in an upper jig, and the upper jig is aligned with the lower jig to assemble the stator at a predetermined position in the housing. The lower jig may be additionally provided with a radial positioning block for positioning the housing in the radial direction by fitting one end of the housing to a base on which the housing is placed in an upright position, and determining the rotational direction of the housing by fitting the housing. A rotational side locating pin is provided for positioning in the housing and a guide shaft is provided for alignment with the upper clamp by standing on the side of the housing so as not to interfere with the housing. An electric motor stator assembling apparatus having a marking pin for determining a position of a stator in a rotational direction by a lead wire extending from the stator to a cylinder fitted to an inner peripheral surface of the stator and preventing the stator from being fitted in the cylinder includes a stopper mechanism for positioning the upper jig and a rotational side positioning arm for positioning the upper jig in the rotational direction with respect to the lower jig by fitting a guide shaft.
However, both of the above patents are devices for assembling assembled and positioned stator groups into a motor, and do not disclose how to round and position the respective stators.
Disclosure of Invention
In order to solve the problems, the invention provides automatic motor stator rounding equipment, which solves the problems of insufficient stator rounding precision and low assembly efficiency in the existing motor assembly process.
The main content of the invention comprises: an automatic motor stator rounding device, comprising in order: the automatic feeding and blanking machine comprises a feeding station, a rounding station, a secondary positioning station and a blanking station, wherein a first manipulator is arranged between the rounding station and the secondary positioning station, a second manipulator is arranged between the secondary positioning station and the blanking station, a plurality of stators enter the rounding station through the feeding station, are grabbed by the first manipulator after rounding of the rounding station, are put into the secondary positioning station to carry out secondary positioning, and are grabbed by the second manipulator after the secondary positioning, are put into the blanking station to carry out blanking to the subsequent station.
Preferably, the feeding station comprises: the feeding longitudinal moving module is arranged on the feeding longitudinal moving module and can move along the feeding longitudinal moving module, the feeding transverse moving module is provided with a feeding vertical module, and the lower end of the feeding vertical module is provided with a plurality of feeding clamping jaws.
Preferably, a positioning mechanism is arranged between the feeding station and the rolling station, and the positioning mechanism comprises: the positioning screw rod, drive the motor of positioning screw rod pivoted set up in a plurality of positioning sliders of positioning screw rod department all are provided with the tool fixing base on every positioning slider, be provided with the product tool on the tool fixing base, the edge of every tool fixing base all is provided with stopper and the compression gag lever post that is used for restricting the shortest distance, and through-hole has all been seted up to every tool fixing base department, is provided with tensile gag lever post in the through-hole of two adjacent tool fixing bases, the both ends of tensile gag lever post are provided with the spacing head respectively and are used for restricting the maximum distance between two adjacent tool fixing bases.
Preferably, the rounding station comprises: the device comprises a rolling rotary platform and a rolling rotary motor used for driving the rolling rotary platform to rotate, wherein rolling mechanisms are respectively arranged at two ends of the rolling rotary platform;
the rounding mechanism comprises: the hollow circle rolling fixing plate is characterized in that two circle rolling sliding plates capable of reversely moving are arranged at the hollow part of the circle rolling fixing plate, a circle rolling sliding groove in which a group of splayed shapes are arranged is formed in the circle rolling sliding plate, a limiting circular plate is arranged in the middle of the circle rolling fixing plate, two sides of the circle rolling fixing plate are symmetrical to the limiting circular plate, a plurality of movable seats are respectively arranged, two adjacent movable seats are hinged to each other, a circle rolling sliding rod is arranged at the outer edge of the outermost movable seat, one end of the circle rolling sliding rod penetrates through a through hole of each movable seat, the other end of the circle rolling sliding rod is inserted into the circle rolling sliding groove, and when the two circle rolling sliding plates move, the circle rolling sliding rod can move in the circle rolling sliding groove, so that the two groups of movable seats can be unfolded and folded around the limiting circular plate.
Preferably, the secondary positioning station comprises: the positioning rotary platform drives the positioning rotary motor which rotates, and a plurality of groups of positioning mechanisms are symmetrically arranged at two ends of the positioning rotary platform.
Preferably, the positioning mechanism comprises: the positioning base block is positioned at the center, positioning clamping grooves for inserting the stator are formed in the periphery of the positioning base block, four-jaw clamping jaw cylinders are arranged below the positioning mechanism, and when clamping jaws of the clamping jaw cylinders are gathered, each clamping jaw is positioned at the outer side of each positioning clamping groove and can be clamped into the stator grooves of the stator in the positioning clamping grooves.
Preferably, the blanking station comprises: and the blanking guide rail is provided with a movable blanking slide block, and a blanking jig is arranged at the blanking slide block.
Preferably, one end of the blanking guide rail away from the secondary positioning station is provided with a blanking assembly, and the blanking assembly comprises: the blanking transverse moving module is arranged at the blanking transverse moving module and can move along the blanking transverse moving module, a blanking vertical module is arranged at the blanking longitudinal moving module, clamping jaws are arranged below the blanking vertical module and used for transferring a blanking jig provided with a stator to a subsequent station.
Preferably, the blanking jig comprises: the inner positioning column and the outer positioning ring are coaxially arranged, a plurality of protruding rib plates are arranged on the inner side wall of the outer positioning ring, the position of each rib plate corresponds to the middle part of each stator, and a plurality of magnets are vertically arranged at the rib plates.
The invention has the beneficial effects that:
1. according to the automatic rolling machine, by means of an automatic design, manual rolling, positioning and carrying are not needed, the automation degree of the whole equipment is improved, manpower is saved, and the rolling efficiency and precision are improved;
2. the rolling station and the secondary positioning station are respectively provided with two groups of rolling mechanisms and positioning mechanisms, so that one group of rolling mechanisms and the other group of rolling mechanisms can simultaneously carry out blanking when feeding, and the service efficiency of the equipment is further improved;
3. the rolling mechanism is mechanically designed, so that the plurality of stators can be unfolded and rolled through simple actions, the rolling efficiency is high, the rolling precision is reliable, and the quality of the motor is ensured;
4. the arrangement of the secondary positioning mechanism further ensures the accuracy of the position between the stators and improves the installation quality of the motor.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of an automated motor stator rounding apparatus;
FIG. 2 is a schematic perspective view of a loading station;
FIG. 3 is a schematic perspective view of a positioning mechanism;
FIG. 4 is a schematic diagram of a positioning mechanism;
FIG. 5 is a schematic perspective view of a rounding station;
FIG. 6 is a schematic perspective view of a rolling mechanism;
FIG. 7 is a schematic perspective view of the back of the roundabout mechanism;
FIG. 8 is a schematic perspective view of a rolling mechanism when rolling round;
FIG. 9 is a schematic view of a perspective view of the back surface of the rolling mechanism when rolling;
FIG. 10 is a schematic perspective view of a secondary positioning station;
FIG. 11 is a schematic perspective view of a positioning mechanism;
FIG. 12 is an enlarged partial schematic view of portion C of FIG. 11;
FIG. 13 is a schematic perspective view of a blanking station;
fig. 14 is a schematic perspective view of a blanking fixture;
FIG. 15 is a schematic perspective view of a stator assembly;
reference numerals:
1. the device comprises a feeding station, a first manipulator, a rolling station, a secondary positioning station, a second manipulator, a discharging station, a product jig, a stator groove and a stator groove, wherein the feeding station, the first manipulator, the rolling station, the second positioning station, the second manipulator, the discharging station, the product jig, the stator and the stator groove are respectively arranged in sequence;
11. feeding transverse moving module 12, feeding longitudinal moving module 13, feeding vertical module 14, feeding clamping jaw 15 and positioning
A mechanism, 16, a transfer module;
151. the fixture comprises a fixture fixing seat 152, a positioning slide block 153, a positioning screw rod 154, a limiting block 155, a compression limiting rod 156, a stretching limiting rod 157, a limiting head 158 and a through hole;
31. the device comprises a rolling rotary platform 32, a rolling rotary motor 33, a rolling mechanism 331, a rolling fixed plate 332, a rolling sliding plate 333, a rolling sliding groove 334, a sliding plate cylinder 335, a movable seat 336, a hinge 337, a limit circular plate 338 and a rolling sliding rod;
41. the positioning rotating motor, 42, the positioning rotating platform, 43, the positioning mechanism, 431, the positioning base block, 432, the positioning clamping groove, 433, the positioning clamping jaw, 434 and the positioning clamping head;
61. the blanking guide rail, 62, the blanking jig, 63, the blanking slide block, 64, the blanking transverse moving module, 65, the blanking longitudinal moving module, 66, the blanking vertical module, 621, the outer positioning ring, 622, the inner positioning column, 623 and the rib plate
Detailed Description
The technical scheme protected by the invention is specifically described below with reference to the accompanying drawings.
As shown in fig. 1, an automatic motor stator rounding device sequentially includes: the automatic feeding and blanking machine comprises a feeding station 1, a rounding station 3, a secondary positioning station 4 and a blanking station 6, wherein a first manipulator 2 is arranged between the rounding station 3 and the secondary positioning station 4, a second manipulator 5 is arranged between the secondary positioning station 4 and the blanking station 6, a plurality of stators enter the rounding station 3 through the feeding station 1, are grabbed by the first manipulator 2 after being rounded by the rounding station 3 and are put into the secondary positioning station 4 for secondary positioning, and are grabbed by the second manipulator 5 after being secondarily positioned and are put into the blanking station 6 for blanking to the subsequent station.
As shown in fig. 2, the feeding station 1 includes: the feeding longitudinal moving module 12 is arranged on the feeding longitudinal moving module 12 and can move along the feeding longitudinal moving module 12, the feeding transverse moving module 11 is provided with a feeding vertical module 13, and the lower end of the feeding vertical module 13 is provided with a plurality of feeding clamping jaws. Wherein the feeding longitudinal moving die 12 group comprises: a set of vertically arranged guide rail and assorted slider, the slider is driven by a non-bar cylinder or a motor and a screw rod, the feeding sideslip module 11 is arranged at the slider of the longitudinally moving module 12, and comprises: guide rail, slider, the slider is by the drive of no thick stick jar or motor and lead screw, and the slider department of material loading sideslip module 11 is provided with the vertical module 13 of material loading, and the vertical module 13 of material loading also includes guide rail, slider and actuating mechanism, and the bottom parallel arrangement of the vertical module 13 of material loading is provided with a plurality of clamping jaws, and a plurality of clamping jaws clamp simultaneously a plurality of motors from the front channel station, put into positioning mechanism 15.
As shown in fig. 3, the positioning mechanism 15 includes: the positioning screw rod 153, drive the pivoted motor of positioning screw rod 153 set up in a plurality of positioning sliders 152 of positioning screw rod 153 department all are provided with tool fixing base 151 on every positioning slider 152, be provided with product tool 7 on the tool fixing base 151, the motor that material loading station 1 comes over is placed in product tool 7 department, and the edge of every tool fixing base 151 all is provided with stopper 154 and the compression gag lever post 155 that are used for limiting the shortest distance, and when the distance between the positioning slider 152 is shortest, the compression gag lever post 155 of every tool fixing base 151 all contradicts with the stopper 154 of preceding tool fixing base 151. Wherein the jig fixing seat at the most top point is always kept still, and the subsequent jig fixing seat is driven by the positioning screw 153 and the positioning slide block 152 to generate displacement.
As shown in fig. 4, each jig fixing seat 151 is provided with a through hole 158, the through holes 158 of two adjacent jig fixing seats 151 are internally provided with a stretching limiting rod 156, two ends of the stretching limiting rod 156 are respectively provided with a limiting head 157, and when the distance between two adjacent jig fixing seats 151 is the largest, the limiting heads 157 limit the jig fixing seats 151, and at this time, the jig fixing seats 151 cannot continue to move. The distance between the jig fixing bases 151 is controlled by setting the length of the stretching limiting rod 156, so that the distance between the product jigs 7 on the jig fixing bases 151 can meet the requirement of a next station.
As shown in fig. 5, the rounding station 3 includes: the rolling rotary platform 31, be used for driving the rolling rotary motor 32 of rolling rotary platform 31 pivoted rolling rotary platform 31's both ends are provided with the rolling mechanism 33 respectively, and when the rolling mechanism 33 of one of them end was at the during operation, the rolling mechanism 33 of the other end can go up the unloading, has improved the utilization ratio of equipment.
The rounding mechanism 33 includes: the hollow circle rolling fixing plate 331, the hollow part of circle rolling fixing plate 331 is provided with two circle rolling sliding plates 332 capable of moving reversely, the two circle rolling sliding plates 332 are respectively driven by respective sliding plate cylinders 334, two sides of each circle rolling sliding plate 332 can be provided with guide rails and sliding blocks, a group of circle rolling sliding grooves 333 distributed in a splayed shape are formed in each circle rolling sliding plate 332, each circle rolling sliding groove 333 comprises an end A and an end B, a limiting circular plate 337 is arranged in the middle of the circle rolling fixing plate 331, two sides of the circle rolling fixing plate 337 are symmetrically provided with a plurality of moving seats 335 respectively on the limiting circular plate 337, two adjacent moving seats 335 are hinged and connected through hinges 336, the cross section of each moving seat 335 is in a conical shape, the outer side of each moving seat 335 is convenient to fold, one end of each circle rolling sliding plate 338 penetrates through a through hole of the moving seat 335, the other end of each circle rolling sliding plate 338 is inserted into the circle rolling sliding groove 333, and when the two circle rolling sliding plates 332 move, the circle rolling sliding plates 338 are symmetrically arranged on two sides of the limiting circular plates 337, a plurality of moving seats 335 are arranged in the two circular sliding plates 335, and the two rolling sliding plates are folded, and the circle rolling sliding plates 338 can move around the two circular plates 333 in a folded state.
Fig. 6 to fig. 9 show working principle diagrams of a rolling mechanism, wherein fig. 6 and fig. 8 show schematic front structure diagrams of the rolling mechanism, fig. 7 and fig. 9 show schematic back structure diagrams of the rolling mechanism, and fig. 6 and fig. 7 show schematic structure diagrams of the rolling mechanism when the movable seats are unfolded, at this time, two rolling sliding plates 332 are positioned at two ends of a rolling fixed plate 331, the distance between the two rolling sliding plates is the largest, rolling sliding plates 338 are both positioned at an end A of a rolling sliding groove 333, at this time, two groups of movable seats 335 are respectively arranged in a straight shape, the state of the movable seats 335 when being unfolded is used for feeding a product jig, and the distance between each movable seat 335 is matched with the distance between jig fixing seats 151 in a blanking state at a position adjusting mechanism 15; as shown in fig. 8 and 9, the movable seat 335 is shown in a schematic structure when being folded, at this time, the rolling cylinder 334 pushes the two rolling sliding plates 332 to the center, the rolling sliding rod 338 slides to the end B of the rolling sliding groove 333, and the position of the movable seat 335 is changed due to the oblique arrangement of the rolling sliding groove 333, and due to the hinged connection between the two adjacent movable seats 335 and the limiting function of the limiting circular plate 337, all the movable seats 335 can be arranged into a circular structure around the limiting circular plate 337, and at this time, the stator 8 on the product fixture is enclosed into a circular ring shape, thereby meeting the basic requirement of motor assembly.
As shown in fig. 10, the secondary positioning station 4 includes: the positioning and rotating platform 42 drives the positioning and rotating motor 41 which rotates the positioning and rotating platform 42, and a plurality of groups of positioning mechanisms 43 are symmetrically arranged at two ends of the positioning and rotating platform 42. When the positioning mechanism 43 at one end of the positioning rotary platform 42 is used for feeding, the positioning mechanism 43 at the other end can be used for discharging, so that the utilization rate of the equipment is improved.
As shown in fig. 11 and 12, the positioning mechanism 43 includes: the positioning base block 431 is positioned at the center, the positioning base block 431 plays a role of a positioning reference, positioning clamping grooves 432 used for inserting stators are formed in the periphery of the positioning base block 431, the stators coming from the rolling station 3 can be clamped four at a time at intervals and placed into the four positioning clamping grooves 432 of one positioning mechanism, a plurality of positioning mechanisms are placed into a plurality of groups of stators, four-claw clamping jaw cylinders are arranged below the positioning mechanism 43, each positioning clamping jaw 433 is positioned at the outer side of the positioning clamping groove 432, after the stators are placed into the positioning clamping grooves 432, the clamping jaw cylinders are clamped, and positioning clamping heads 434 at the front ends of the positioning clamping jaws 433 are clamped into the stator grooves 81 of the stators.
As shown in fig. 13, the blanking station 6 includes: the blanking guide rail 61 is provided with a movable blanking slide block 63 at the blanking guide rail 61, and a blanking jig 62 is arranged at the blanking slide block 63. One end of the blanking guide rail 61 far away from the secondary positioning station 4 is provided with a blanking assembly, and the blanking assembly comprises: the blanking sideslip module 64 set up in blanking sideslip module 64 department just can follow the unloading of blanking sideslip module 64 removal indulges and moves the module 65 the unloading indulges and moves the module 65 department and be provided with the vertical module 66 of unloading, the below of the vertical module 66 of unloading is provided with the clamping jaw, the clamping jaw is used for transferring the unloading tool 62 of installing the stator to follow-up station. The structure of the feeding traversing module 65, the feeding longitudinally-moving module 64 and the feeding vertically-moving module 66 is similar to that of the feeding station, and all the feeding traversing module, the feeding longitudinally-moving module and the feeding vertically-moving module can be combined by adopting a guide rail, a sliding block, an air cylinder, a motor and a screw rod.
As shown in fig. 14, the blanking jig 62 includes: the inner positioning column 622 and the outer positioning ring 621 are coaxially arranged, a plurality of protruding rib plates 623 are arranged on the inner side wall of the outer positioning ring 621, the position of each rib plate 623 corresponds to the middle of each stator, and a plurality of magnets are vertically arranged at the rib plates 623. When the stator 8 comes from the secondary positioning station 4, the blanking jig 62 moves along with the blanking slide block 63 to receive the material, the stator 8 is inserted into a gap between the outer positioning ring 621 and the inner positioning column 622, and the distance of the gap is set to be consistent with the distance of the stator insertion, but cannot be too large, and the position of the blanking jig 62 on the blanking slide block 63 needs to be set in advance so as to meet the requirement of stator assembly. After the stator is fully inserted between the outer positioning ring 621 and the inner positioning column 622, the stator is clamped by clamping jaws at the vertical blanking module and sent to a subsequent station. Wherein the magnets at the rib plates 623 are used for adsorbing the stator 8, so as to ensure that the position of the stator is not changed.
The working principle of the invention is as follows:
1. the feeding station 1 clamps a group of stators 8 from the upper station, the positioning mechanism 15 resets, the distance between the fixture fixing seats 151 is controlled, and the feeding station 1 places the stators 8 into the product fixture 7 of the positioning mechanism;
2. the motor at the position adjusting mechanism 15 drives the position adjusting screw rod 153 to rotate, the position adjusting sliding block 152 on the position adjusting screw rod moves to pull the distance between the fixture fixing seats 151 apart so as to meet the requirement of a rolling station;
3. the transfer module 16 sends the stator 8 and the product jig 7 into the rounding station 3, and when the stator on one rounding mechanism 33 at the rounding station 3 is fully loaded, the rounding slide plate 332 moves to fold the stator at the rounding station 3 to form a round structure;
4. the first manipulator 2 grabs the stator from the rounding station 3, and puts the stator into the secondary positioning station 4, and the positioning clamp 434 of the secondary positioning station 4 is clamped into the stator groove 81 to perform secondary positioning on the stator;
5. the second manipulator 5 grabs the stator from the secondary positioning station 4, and is placed into a blanking jig 62 of the blanking station 6, the blanking jig slides on a blanking guide rail 61, and clamping jaws at the bottom of the blanking vertical module grabs the blanking jig 62 to be sent to a subsequent station, so that the whole stator rolling process is completed.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (8)
1. An automatic rounding device for a motor stator is characterized by comprising the following components in sequence: the device comprises a feeding station, a rolling station, a secondary positioning station and a blanking station, wherein a first manipulator is arranged between the rolling station and the secondary positioning station, a second manipulator is arranged between the secondary positioning station and the blanking station, a plurality of stators enter the rolling station through the feeding station, are grabbed by the first manipulator after being rolled by the rolling station and are put into the secondary positioning station to carry out secondary positioning, and are grabbed by the second manipulator after being subjected to secondary positioning and are put into the blanking station to carry out blanking to the subsequent station;
the rounding station comprises: the device comprises a rolling rotary platform and a rolling rotary motor used for driving the rolling rotary platform to rotate, wherein rolling mechanisms are respectively arranged at two ends of the rolling rotary platform;
the rounding mechanism comprises: the hollow circle rolling fixing plate is characterized in that two circle rolling sliding plates capable of reversely moving are arranged at the hollow part of the circle rolling fixing plate, a circle rolling sliding groove in which a group of splayed shapes are arranged is formed in the circle rolling sliding plate, a limiting circular plate is arranged in the middle of the circle rolling fixing plate, two sides of the circle rolling fixing plate are symmetrical to the limiting circular plate, a plurality of movable seats are respectively arranged, two adjacent movable seats are hinged to each other, a circle rolling sliding rod is arranged at the outer edge of the outermost movable seat, one end of the circle rolling sliding rod penetrates through a through hole of each movable seat, the other end of the circle rolling sliding rod is inserted into the circle rolling sliding groove, and when the two circle rolling sliding plates move, the circle rolling sliding rod can move in the circle rolling sliding groove, so that the two groups of movable seats can be unfolded and folded around the limiting circular plate.
2. The automated motor stator rounding apparatus of claim 1, wherein the loading station comprises: the feeding longitudinal moving module is arranged on the feeding longitudinal moving module and can move along the feeding longitudinal moving module, the feeding transverse moving module is provided with a feeding vertical module, and the lower end of the feeding vertical module is provided with a plurality of feeding clamping jaws.
3. The automated motor stator rounding apparatus of claim 1, wherein a positioning mechanism is disposed between the loading station and the rounding station, the positioning mechanism comprising: the positioning screw rod, drive the motor of positioning screw rod pivoted set up in a plurality of positioning sliders of positioning screw rod department all are provided with the tool fixing base on every positioning slider, be provided with the product tool on the tool fixing base, the edge of every tool fixing base all is provided with stopper and the compression gag lever post that is used for restricting the shortest distance, and through-hole has all been seted up to every tool fixing base department, is provided with tensile gag lever post in the through-hole of two adjacent tool fixing bases, the both ends of tensile gag lever post are provided with the spacing head respectively and are used for restricting the maximum distance between two adjacent tool fixing bases.
4. An automated motor stator rounding apparatus in accordance with claim 1, wherein the secondary positioning station comprises: the positioning rotary platform drives the positioning rotary motor which rotates, and a plurality of groups of positioning mechanisms are symmetrically arranged at two ends of the positioning rotary platform.
5. The automated motor stator rounding apparatus of claim 4, wherein the positioning mechanism comprises: the positioning base block is positioned at the center, positioning clamping grooves for inserting the stator are formed in the periphery of the positioning base block, four-jaw clamping jaw cylinders are arranged below the positioning mechanism, and when clamping jaws of the clamping jaw cylinders are gathered, each clamping jaw is positioned at the outer side of each positioning clamping groove and can be clamped into the stator grooves of the stator in the positioning clamping grooves.
6. The automated motor stator rounding apparatus of claim 1, wherein the blanking station comprises: and the blanking guide rail is provided with a movable blanking slide block, and a blanking jig is arranged at the blanking slide block.
7. The automated motor stator rounding apparatus of claim 6, wherein a blanking assembly is disposed at an end of the blanking rail remote from the secondary positioning station, the blanking assembly comprising: the blanking transverse moving module is arranged at the blanking transverse moving module and can move along the blanking transverse moving module, a blanking vertical module is arranged at the blanking longitudinal moving module, clamping jaws are arranged below the blanking vertical module and used for transferring a blanking jig provided with a stator to a subsequent station.
8. The automated motor stator rounding apparatus of claim 6 or 7, wherein the blanking jig comprises: the inner positioning column and the outer positioning ring are coaxially arranged, a plurality of protruding rib plates are arranged on the inner side wall of the outer positioning ring, the position of each rib plate corresponds to the middle part of each stator, and a plurality of magnets are vertically arranged at the rib plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211549306.3A CN116317389B (en) | 2022-12-05 | 2022-12-05 | Automatic rolling equipment for motor stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211549306.3A CN116317389B (en) | 2022-12-05 | 2022-12-05 | Automatic rolling equipment for motor stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116317389A CN116317389A (en) | 2023-06-23 |
| CN116317389B true CN116317389B (en) | 2024-03-01 |
Family
ID=86796552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211549306.3A Active CN116317389B (en) | 2022-12-05 | 2022-12-05 | Automatic rolling equipment for motor stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116317389B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170027385A (en) * | 2015-09-02 | 2017-03-10 | 에스에스에이 주식회사 | Motor stator automatic assembly apparatus and method |
| CN113452213A (en) * | 2021-07-09 | 2021-09-28 | 河北永达电机制造有限公司 | Stator rolling mechanism of segmented iron core motor |
| CN216369702U (en) * | 2021-10-19 | 2022-04-26 | 江苏富天江电子电器有限公司 | Motor stator core assembly line that takes shape |
| CN114977693A (en) * | 2022-06-17 | 2022-08-30 | 中特科技工业(青岛)有限公司 | Unfolding type stator pulling and rolling type rounding device and application |
-
2022
- 2022-12-05 CN CN202211549306.3A patent/CN116317389B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170027385A (en) * | 2015-09-02 | 2017-03-10 | 에스에스에이 주식회사 | Motor stator automatic assembly apparatus and method |
| CN113452213A (en) * | 2021-07-09 | 2021-09-28 | 河北永达电机制造有限公司 | Stator rolling mechanism of segmented iron core motor |
| CN216369702U (en) * | 2021-10-19 | 2022-04-26 | 江苏富天江电子电器有限公司 | Motor stator core assembly line that takes shape |
| CN114977693A (en) * | 2022-06-17 | 2022-08-30 | 中特科技工业(青岛)有限公司 | Unfolding type stator pulling and rolling type rounding device and application |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116317389A (en) | 2023-06-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20200274425A1 (en) | Coil segment processing method, coil segment processing apparatus and connection structure of coil segments | |
| CN112039298B (en) | Device and method for twisting end of stator of flat wire motor | |
| CN111308410A (en) | Electric energy meter testing device | |
| CN106787520B (en) | Motor coil assembling machine | |
| CN212183359U (en) | Full-automatic paper inserting machine for stator inner groove | |
| CN116317389B (en) | Automatic rolling equipment for motor stator | |
| CN111673433A (en) | Press mounting method for planet carrier and pin shaft | |
| CN116859176A (en) | Automatic testing equipment for PTC heater | |
| US5093977A (en) | Device for processing differently shaped workpieces | |
| CN113787352A (en) | Automatic cutting, welding and detecting equipment after rotor winding | |
| CN113119202A (en) | Sheath cutting device | |
| CN216449698U (en) | Motor rotor resistance test equipment | |
| CN210380595U (en) | Wire drawing device for motor winding set | |
| CN111934060B (en) | Power battery monomer heterogeneous compatible disassembling method and equipment | |
| CN209969904U (en) | Welding feeding mechanism with iron core positioning rod loading and unloading functions | |
| CN219715493U (en) | Efficient motor offline automatic testing mechanism | |
| CN220421616U (en) | Iron core welding equipment | |
| KR20030058786A (en) | Equipment for inserting insulating core armature coil | |
| CN218289429U (en) | Transfer equipment | |
| CN116566148B (en) | Automatic wire plugging equipment for flat wire stator production | |
| CN117300712B (en) | Clamp convenient for loading and unloading | |
| CN219131379U (en) | Tilting mechanism is used in assembly of lithium cell top cap | |
| CN220680823U (en) | Transfer manipulator | |
| KR200335343Y1 (en) | Equipment for inserting insulating core armature coil | |
| CN115021505B (en) | Stator assembling equipment for double motors of new energy automobile |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |